CN211991004U - An angle-adjustable side hole processing device - Google Patents
An angle-adjustable side hole processing device Download PDFInfo
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- CN211991004U CN211991004U CN202020495321.4U CN202020495321U CN211991004U CN 211991004 U CN211991004 U CN 211991004U CN 202020495321 U CN202020495321 U CN 202020495321U CN 211991004 U CN211991004 U CN 211991004U
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Abstract
本实用新型提供一种角度可调节的侧孔加工装置,涉及钢管加工领域,包括底座、夹具台、夹紧机构、液压缸、电机、刀头以及待加工的胚料管,所述夹具台设置在底座上,所述夹紧机构设置在夹具台上且用于夹紧胚料管,所述液压缸、电机、刀头依次相连,所述液压缸通过支撑柱与底座相连,所述刀头与胚料管相对应,所述底座上设置有角度调节机构,所述夹具台设置在角度调节机构上,所述角度调节机构用于调节夹具台相对于刀头的角度。可通过角度调节机构调节夹具台相对于刀头的角度,以此来精确调节管道相对于刀头的角度,然后进行打孔作业,能够满足一些要求较高的管道侧孔加工。
The utility model provides an angle-adjustable side hole processing device, which relates to the field of steel pipe processing and comprises a base, a fixture table, a clamping mechanism, a hydraulic cylinder, a motor, a cutter head and a blank tube to be processed. On the base, the clamping mechanism is arranged on the clamp table and used to clamp the blank tube. The hydraulic cylinder, the motor and the cutter head are connected in sequence, and the hydraulic cylinder is connected to the base through a support column, and the cutter head is connected to the base. Corresponding to the blank tube, an angle adjustment mechanism is arranged on the base, and the clamp table is arranged on the angle adjustment mechanism, and the angle adjustment mechanism is used to adjust the angle of the clamp table relative to the cutter head. The angle of the fixture table relative to the cutter head can be adjusted by the angle adjustment mechanism, so as to precisely adjust the angle of the pipe relative to the cutter head, and then the drilling operation can be performed, which can meet the processing of some pipe side holes with high requirements.
Description
技术领域technical field
本实用新型涉及钢管加工技术领域,具体为一种角度可调节的侧孔加工装置。The utility model relates to the technical field of steel pipe processing, in particular to a side hole processing device with an adjustable angle.
背景技术Background technique
塑料管具有自重轻、耐腐蚀、耐压强度高、使用寿命长、安装装方便等特点,受到了管道工程界的青睐。由于现场安装的需要,经常要在塑料管的管壁上加工孔,以方便其他工件的安装。Plastic pipes have the characteristics of light weight, corrosion resistance, high compressive strength, long service life, convenient installation and installation, etc., and are favored by the pipeline engineering community. Due to the needs of on-site installation, holes are often machined on the pipe wall of the plastic pipe to facilitate the installation of other workpieces.
目前市场上也有很多种类的侧孔加工装置,如中国专利公开号为 CN106914531B的一种管件打孔装置,包括“导轨、中心定位机构和打孔机,所述的导轨包括两个侧轨和位于侧轨末端的卡件;中心定位机构位于两个卡件之间,包括一个活动卡块与一个后壁,两者的间距可调;打孔机位于中心定位机构侧边;待处理管件沿两道侧轨滑行至卡件之间……”At present, there are many kinds of side hole processing devices on the market, such as a pipe hole punching device with Chinese Patent Publication No. CN106914531B, which includes a "guide rail, a center positioning mechanism and a punching machine. The guide rail includes two side rails and a The clamping piece at the end of the side rail; the central positioning mechanism is located between the two clamping pieces, including a movable clamping block and a rear wall, and the distance between the two is adjustable; the punching machine is located on the side of the central positioning mechanism; the pipe to be processed is located along the two The side rails slide between the clips..."
诸如上述的打孔机构,在打孔时,只能垂直打孔,但是在有些特殊的环境中,其孔洞需要有一定的倾斜角度,此类打孔装置不能很好的进行角度调节并钻孔。Such as the above-mentioned punching mechanism, when punching, it can only punch vertically, but in some special environments, the hole needs to have a certain inclination angle, and this kind of punching device cannot adjust the angle and drill well. .
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
针对现有技术的不足,本实用新型提供了一种角度可调节的侧孔加工装置,解决了上述背景技术中提出的问题。In view of the deficiencies of the prior art, the present invention provides a side hole processing device with an adjustable angle, which solves the problems raised in the above-mentioned background technology.
(二)技术方案(2) Technical solutions
为实现以上目的,本实用新型通过以下技术方案予以实现:一种角度可调节的侧孔加工装置,包括底座、夹具台、夹紧机构、液压缸、电机、刀头以及待加工的胚料管,所述夹具台设置在底座上,所述夹紧机构设置在夹具台上且用于夹紧胚料管,所述液压缸、电机、刀头依次相连,所述液压缸通过支撑柱与底座相连,所述刀头与胚料管相对应,所述底座上设置有角度调节机构,所述夹具台设置在角度调节机构上,所述角度调节机构用于调节夹具台相对于刀头的角度。In order to achieve the above purpose, the utility model is realized through the following technical solutions: an angle-adjustable side hole processing device, comprising a base, a fixture table, a clamping mechanism, a hydraulic cylinder, a motor, a cutter head and a blank tube to be processed , the fixture table is arranged on the base, the clamping mechanism is arranged on the fixture table and used to clamp the blank tube, the hydraulic cylinder, the motor and the cutter head are connected in sequence, and the hydraulic cylinder is connected to the base through the support column connected, the cutter head corresponds to the blank tube, the base is provided with an angle adjustment mechanism, and the clamp table is arranged on the angle adjustment mechanism, and the angle adjustment mechanism is used to adjust the angle of the clamp table relative to the cutter head .
优选的,所述角度调节机构包括底盘以及枢接在底盘顶部中心的转盘,所述底盘固定设置在底座的顶部,所述夹具台设置在转盘顶部的中心处,所述底盘上绕着其中心等角度开设有若干定位孔,所述转盘上贯穿开设有与定位孔相对应的固定孔,所述固定孔与定位孔通过固定栓相连。Preferably, the angle adjustment mechanism includes a chassis and a turntable pivotally connected to the center of the top of the chassis, the chassis is fixedly arranged on the top of the chassis, the clamp table is arranged at the center of the top of the turntable, and the chassis is placed around the center of the chassis. A number of positioning holes are opened at equal angles, and fixing holes corresponding to the positioning holes are formed through the turntable, and the fixing holes and the positioning holes are connected by fixing bolts.
优选的,相邻两个定位孔之间的夹角为10°。Preferably, the included angle between two adjacent positioning holes is 10°.
优选的,所述夹紧机构包括固定夹块、活动夹块以及螺杆一,所述夹具台上沿着其长度方向开设有滑轨,所述滑轨内滑动适配有滑块,所述螺杆一沿着滑轨的长度方向设置在滑轨内,所述螺杆一的一端枢接滑轨的端部,另一端穿过滑块并与其螺纹连接,所述固定夹块固定设置在夹具台上,所述活动夹块设置在滑块上且与固定夹块相对应。Preferably, the clamping mechanism includes a fixed clamp block, a movable clamp block and a screw rod, a slide rail is opened on the clamp table along its length direction, a slider is slidably fitted in the slide rail, and the screw rod One end is arranged in the slide rail along the length direction of the slide rail, one end of the screw rod is pivotally connected to the end of the slide rail, and the other end passes through the slide block and is threadedly connected with it, and the fixed clamping block is fixedly arranged on the fixture table , the movable clamping block is arranged on the slider and corresponds to the fixed clamping block.
优选的,还包括顶板、螺杆二、滑杆,所述螺杆二横向贯穿螺纹连接在夹具台上,所述滑杆横向贯穿滑动连接在夹具台上,所述螺杆二、滑杆均与螺杆一水平垂直,所述螺杆二、滑杆的一端均枢接在顶板上,所述顶板与胚料管的一端相对应。Preferably, it also includes a top plate, a second screw rod, and a sliding rod, the second screw rod is connected to the fixture table through a transverse thread, the sliding rod is laterally penetrated and slidably connected to the fixture table, and the second screw rod and the sliding rod are both connected to the screw rod. Horizontal and vertical, one end of the second screw rod and the sliding rod are pivotally connected to the top plate, and the top plate corresponds to one end of the blank tube.
优选的,所述顶板沿着螺杆二的长度方向设置有刻度尺,所述刻度尺的另一端贯穿夹具台并与其滑动连接。Preferably, the top plate is provided with a scale along the length direction of the second screw rod, and the other end of the scale penetrates the fixture table and is slidably connected with it.
优选的,所述固定夹块与活动夹块相对应的一面均设置有防滑垫。Preferably, anti-skid pads are provided on both sides of the fixed clamping block and the movable clamping block corresponding to each other.
(三)有益效果(3) Beneficial effects
本实用新型提供了一种角度可调节的侧孔加工装置。具备以下有益效果:The utility model provides a side hole processing device with adjustable angle. Has the following beneficial effects:
1、该角度可调节的侧孔加工装置,可通过角度调节机构调节夹具台相对于刀头的角度,以此来精确调节管道相对于刀头的角度,然后进行打孔作业,能够满足一些要求较高的管道侧孔加工。1. The angle-adjustable side hole processing device can adjust the angle of the fixture table relative to the cutter head through the angle adjustment mechanism, so as to accurately adjust the angle of the pipe relative to the cutter head, and then perform the drilling operation, which can meet some requirements Taller pipe side hole machining.
附图说明Description of drawings
图1为本实用新型的轴侧图;Fig. 1 is the axonometric view of the utility model;
图2为本实用新型的角度调节机构示意图;Fig. 2 is the schematic diagram of the angle adjustment mechanism of the present invention;
图3为本实用新型的胚料管角度调节状态图。FIG. 3 is a state diagram of the angle adjustment of the billet tube of the present invention.
图中:1底座、2底盘、3转盘、4夹具台、5固定夹块、6活动夹块、7 滑轨、8滑块、9螺杆一、10防滑垫、11液压缸、12电机、13刀头、14支撑柱、15定位孔、16固定孔、17固定栓、18顶板、19螺杆二、20滑杆、21刻度尺、22胚料管。In the picture: 1 base, 2 chassis, 3 turntable, 4 fixture table, 5 fixed clamp block, 6 movable clamp block, 7 slide rail, 8 slide block, 9 screw rod, 10 anti-skid pad, 11 hydraulic cylinder, 12 motor, 13 Tool head, 14 support columns, 15 positioning holes, 16 fixing holes, 17 fixing bolts, 18 top plates, 19 screw two, 20 slide bars, 21 scales, 22 blank tubes.
具体实施方式Detailed ways
本实用新型实施例提供一种角度可调节的侧孔加工装置,如图1-3所示,包括底座1、夹具台4、夹紧机构、液压缸11、电机12、刀头13以及待加工的胚料管22。The embodiment of the present utility model provides a side hole processing device with adjustable angle, as shown in Figs. The stock tube 22.
夹具台4设置在底座1上,夹紧机构设置在夹具台4上且用于夹紧胚料管22,液压缸11、电机12、刀头13依次相连,液压缸11通过支撑柱14与底座1相连,刀头13与胚料管22相对应,底座1上设置有角度调节机构,夹具台4设置在角度调节机构上,角度调节机构用于调节夹具台4相对于刀头13的角度。The fixture table 4 is arranged on the
可通过角度调节机构调节夹具台4相对于刀头13的角度,以此来精确调节管道相对于刀头13的角度,然后进行打孔作业,能够满足一些要求较高的管道侧孔加工。The angle of the fixture table 4 relative to the
如图2所示,角度调节机构包括底盘2以及枢接在底盘2顶部中心的转盘3,底盘2固定设置在底座1的顶部,夹具台4设置在转盘3顶部的中心处,底盘2上绕着其中心等角度开设有若干定位孔15,转盘3上贯穿开设有与定位孔15相对应的固定孔16,固定孔16与定位孔15通过固定栓17相连。As shown in FIG. 2 , the angle adjustment mechanism includes a
相邻两个定位孔15之间的夹角为10°。相邻两个定位孔15之间的夹角具体不作限定,根据实际要求将其夹角设置在15°-5°之间。The included angle between two
具体调节角度时,先将固定栓17拔出,然后根据胚料管22所需打孔的角度转动转盘3,转动至合适角度时,将固定栓17依次拧入固定孔16和定位孔15。When adjusting the angle, first pull out the
如图1所示,夹紧机构包括固定夹块5、活动夹块6以及螺杆一9,夹具台4上沿着其长度方向开设有滑轨7,滑轨7内滑动适配有滑块8,螺杆一9 沿着滑轨7的长度方向设置在滑轨7内,螺杆一9的一端枢接滑轨7的端部,另一端穿过滑块8并与其螺纹连接,固定夹块5固定设置在夹具台4上,活动夹块6设置在滑块8上且与固定夹块5相对应。As shown in FIG. 1 , the clamping mechanism includes a
将胚料管22置于固定夹块5与活动夹块6之间,然后转动螺杆一9,带动活动夹块6移动,将胚料管22夹紧在固定夹块5和活动夹块6之间。Place the blank tube 22 between the
如图1所示,本装置还包括顶板18、螺杆二19、滑杆20,螺杆二19横向贯穿螺纹连接在夹具台4上,滑杆20横向贯穿滑动连接在夹具台4上,螺杆二19、滑杆20均与螺杆一9水平垂直,螺杆二19、滑杆20的一端均枢接在顶板18上,顶板18与胚料管22的一端相对应。As shown in FIG. 1 , the device also includes a
顶板18用于顶住胚料管22的一端,当第一根胚料管22的打孔位置调整完毕后,后续需要打孔相同尺寸的孔洞时,可直接将胚料管22的一端顶在顶板18上,然后进行打孔,便于批量打孔。The
顶板18沿着螺杆二19的长度方向设置有刻度尺21,刻度尺21的另一端贯穿夹具台4并与其滑动连接。可根据刻度尺21来精确调节胚料管22的打孔位置。The
固定夹块5与活动夹块6相对应的一面均设置有防滑垫10。防滑垫10能够防止胚料管22打滑。
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020495321.4U CN211991004U (en) | 2020-04-08 | 2020-04-08 | An angle-adjustable side hole processing device |
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| CN202020495321.4U CN211991004U (en) | 2020-04-08 | 2020-04-08 | An angle-adjustable side hole processing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112743358A (en) * | 2020-12-22 | 2021-05-04 | 黄建卓 | Punching auxiliary device capable of adjusting punching angle for motor production and machining |
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2020
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112743358A (en) * | 2020-12-22 | 2021-05-04 | 黄建卓 | Punching auxiliary device capable of adjusting punching angle for motor production and machining |
| CN112743358B (en) * | 2020-12-22 | 2022-04-22 | 台州市格特电机有限公司 | Punching auxiliary device capable of adjusting punching angle for motor production and machining |
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