CN211990339U

CN211990339U - Semi-automatic shaping equipment

Info

Publication number: CN211990339U
Application number: CN202020609254.4U
Authority: CN
Inventors: 詹鹏飞
Original assignee: Kunshan Guangtaihui Machinery Technology Co ltd
Current assignee: Kunshan Guangtaihui Machinery Technology Co ltd
Priority date: 2020-04-21
Filing date: 2020-04-21
Publication date: 2020-11-24
Anticipated expiration: 2030-04-21

Abstract

The utility model relates to semi-automatic shaping equipment, which comprises a frame, a pair of shaping mechanisms and a control mechanism, wherein the shaping mechanisms and the control mechanism are arranged on the frame; the pair of shaping mechanisms respectively comprise an upper shaping module and a lower shaping module; the upper shaping module comprises an upper connecting plate, an upper heating group, an upper jig and a cylinder, wherein the upper heating group and the upper jig are sequentially arranged below the upper connecting plate; the lower shaping module comprises a lower connecting plate, a lower heating unit and a lower jig which are sequentially arranged above the lower connecting plate; the control mechanism comprises an electrical element and an operation panel, wherein the electrical element comprises two groups of first temperature controllers, first time relays and electromagnetic valves which respectively control the upper shaping mechanism to work, and two groups of second temperature controllers and second time relays which respectively control the lower shaping mechanism to work; the operation panel is also provided with a pair of control buttons which are respectively and electrically connected with the electromagnetic valve; the utility model discloses after the input is used, its work efficiency, stability in use and convenience all show the improvement.

Description

Semi-automatic shaping equipment

Technical Field

The utility model relates to a plastic equipment technical field, in particular to semi-automatization plastic equipment.

Background

In the preparation of mechanical parts, the flatness of the mechanical parts is often subjected to secondary processing through shaping equipment, products are placed on a lower jig during shaping, an upper jig presses the products downwards through a lifting cylinder, and the products are heated and destressed in the process to prevent the products from deforming; among the prior art, the plastic equipment uses very extensively, and its structure is also simple relatively, and to semi-automatization's equipment, how to guarantee the convenience that operating personnel used then very important, this is also an important factor that influences machining efficiency, consequently the utility model discloses developed a semi-automatization plastic equipment to solve the problem that exists among the prior art, through the retrieval, not discover with the utility model discloses same or similar technical scheme.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the purpose is: the utility model provides a semi-automatization plastic equipment to solve among the prior art semi-automatization equipment convenient to use nature poor and influence work efficiency's problem.

The technical scheme of the utility model is that: a semi-automatic shaping device comprises a rack, a pair of shaping mechanisms arranged on the rack and a control mechanism for controlling the working of the shaping mechanisms; the pair of shaping mechanisms respectively comprise an upper shaping module and a lower shaping module; the upper shaping module comprises an upper connecting plate, an upper heating group and an upper jig which are sequentially arranged below the upper connecting plate, and a lifting cylinder for driving the upper connecting plate to move up and down; the lower shaping module comprises a lower connecting plate, a lower heating unit and a lower jig which are sequentially arranged above the lower connecting plate; stainless steel heating tubes are arranged in the upper heating group and the lower heating group; the control mechanism comprises an electrical element and an operation panel for controlling the electrical element to work; the electric appliance element comprises two groups of first temperature controllers, first time relays and electromagnetic valves, which respectively control the upper shaping mechanism to work, and two groups of second temperature controllers and second time relays, which respectively control the lower shaping mechanism to work; the first temperature controller, the first time relay and the stainless steel heating tube in the upper heating group are electrically connected, the electromagnetic valve, the lifting cylinder and the first time relay are electrically connected, and the second temperature controller, the second time relay and the stainless steel heating tube in the lower heating group are electrically connected; the operation panel is also provided with a pair of control buttons which are respectively and electrically connected with the electromagnetic valve.

Preferably, the side edges of the pair of lower jigs are respectively provided with a material poking assembly, and the material poking assembly comprises a sliding chute fixed on the upper end surface of the lower heating group, a material poking rod with one end nested in the sliding chute, and a push rod for pushing the material poking rod to move along the sliding chute; the height of the lower end face of the material poking rod is the same as that of the upper end face of the lower jig, one end of the push rod is hinged with one end, close to the sliding groove, of the material poking rod, and the other end of the push rod is provided with a handle.

Preferably, a pair of the shaping mechanisms are provided with a safety light curtain on the side edge.

Preferably, the lifting cylinder is a double-cylinder lifting cylinder.

Compared with the prior art, the utility model has the advantages that:

the utility model is provided with a pair of shaping mechanisms, realizes automatic control through electrical elements, and can realize manual control and strong adaptability to the movement of the lifting cylinder due to the arrangement of the control button directly connected with the solenoid valve; meanwhile, an external auxiliary device can be additionally arranged for realizing the material shifting of the product, and mainly for some thin products, the tool is attached to the product, so that the product is inconvenient to take out after shaping is finished, the damage of a long-time manual material shifting opponent is large, the material shifting assembly can play a good auxiliary role, and the work is more convenient.

Drawings

The invention will be further described with reference to the following drawings and examples:

fig. 1 is a front view of the structure of the present invention;

fig. 2 is a schematic distribution diagram of electrical components in the control mechanism of the present invention;

fig. 3 is a schematic view of the setting structure of the material stirring assembly of the present invention.

Wherein: 1. the frame, 2, the plastic mechanism, 3, control mechanism, 4, the upper junction plate, 5, go up the group that generates heat, 6, go up the tool, 7, the lift cylinder, 8, lower connecting plate, 9, lower group that generates heat, 10, lower tool, 11, the stainless steel heating tube, 12, safe light curtain, 13, first temperature controller, 14, first time relay, 15, the solenoid valve, 16, the second temperature controller, 17, the second time relay, 18, shift button, 19, control button, 20, operating panel, 21, the switch, 22, the pilot lamp, 23, the spout, 24, the setting bar, 25, the push rod.

Detailed Description

The following detailed description is made in conjunction with specific embodiments of the present invention:

as shown in fig. 1, a semi-automatic shaping device includes a rack 1, a pair of shaping mechanisms 2 mounted on the rack 1, and a control mechanism 3 for controlling the operation of the pair of shaping mechanisms 2.

The pair of shaping mechanisms 2 respectively comprise an upper shaping module and a lower shaping module; the upper shaping module comprises an upper connecting plate 4, an upper heating group 5 and an upper jig 6 which are sequentially arranged below the upper connecting plate 4, and a lifting cylinder 7 for driving the upper connecting plate 4 to move up and down; the lower shaping module comprises a lower connecting plate 8, a lower heating group 9 and a lower jig 10 which are sequentially arranged above the lower connecting plate 8; stainless steel heating tubes 11 are arranged in the upper heating group 5 and the lower heating group 9.

The side edges of the pair of shaping mechanisms 2 are respectively provided with a safety light curtain 12 fixed on the rack 1, so that the safety of operators is ensured, and when the shaping mechanisms 2 start to work, the operators are prevented from entering the equipment by mistake.

The control mechanism 3 comprises electrical components, an operation panel 20 for controlling the electrical components to work, a switch 21 and an indicator lamp 22; the electrical components comprise two groups of first temperature controllers 13, first time relays 14 and electromagnetic valves 15 which respectively control the upper shaping mechanism to work, and two groups of second temperature controllers 16 and second time relays 17 which respectively control the lower shaping mechanism to work; the first temperature controller 13, the first time relay 14 and the stainless steel heating tube 11 in the upper heating group are electrically connected, when the temperature of the stainless steel heating tube 11 rises to a set value, the first temperature controller 13 is switched off, meanwhile, the first time relay 14 is triggered by a time delay switching-off function, and is switched off after timing meets the set time, so that thermostatic control is met; furthermore, the electromagnetic valve 15, the lifting cylinder 7 and the first time relay 14 are electrically connected, the electromagnetic valve 15 is used for controlling the working of the lifting cylinder 7, the lifting cylinder 7 is connected with the first time relay 14 for controlling the pressure maintaining time, and the pressure of the product is maintained under a certain constant temperature condition, so that the defect of overlarge temperature difference caused by temperature volatilization due to gas flowing when the equipment moves up and down is avoided, and meanwhile, the pressure maintaining time can be effectively controlled, and the shaping stability is ensured; the second temperature controller 16, the second time relay 17 and the stainless steel heating tube 11 in the lower heating group are electrically connected and are used for meeting the constant temperature condition below the product; the operation panel 20 is further provided with a switching button 18 and a pair of control buttons 19 electrically connected with the electromagnetic valve 15, the operation of each electrical component is used for realizing the automatic control of the equipment, the control buttons 19 are arranged for realizing the manual control of the equipment, the switching button 18 is used for realizing the switching between the automatic control and the manual control, when the manual control is needed, the switching button 18 is pressed down, and the control buttons 19 are pressed respectively, so that the lifting cylinder is driven to operate by controlling the electromagnetic valve 15; in this embodiment, lift cylinder 7 needs to use the double-cylinder, further improves the steadiness of work.

As a further optimization of the embodiment, the side edges of the pair of lower jigs 10 are respectively provided with a material poking component, and the material poking component comprises a chute 23 fixed on the upper end surface of the lower heating group 9, a material poking rod 24 with one end nested in the chute 23, and a push rod 25 for pushing the material poking rod 24 to move along the chute 23; the chute 23 is fixed on the lower heating assembly 9 through a bolt, so that the disassembly of the material shifting assembly is ensured; the lower end surface of the material poking rod 24 is as high as the upper end surface of the lower jig 10, one end of the push rod 25 is hinged with one end of the material poking rod 24 close to the sliding groove 23, and the other end of the push rod is provided with a handle.

When the automatic material shifting machine works, after the product is shaped, the product is completely attached to the lower jig 10, and at the moment, the product is taken out and needs to be pushed manually, so that for a thin product, the damage of long-time manual material shifting is large, the material shifting assembly can play a good auxiliary role, and the work is more convenient; simultaneously, the material poking assembly can be detached, so that the material poking assembly can be selectively used according to the operating environment.

The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and therefore, the present invention is considered to be exemplary and not restrictive in any way, since the scope of the present invention is defined by the appended claims, rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and therefore any reference signs in the claims are not intended to be construed as limiting the claims concerned.

Claims

1. A semi-automated shaping device, comprising: comprises a frame, a pair of shaping mechanisms arranged on the frame and a control mechanism for controlling the working of the shaping mechanisms; the pair of shaping mechanisms respectively comprise an upper shaping module and a lower shaping module; the upper shaping module comprises an upper connecting plate, an upper heating group and an upper jig which are sequentially arranged below the upper connecting plate, and a lifting cylinder for driving the upper connecting plate to move up and down; the lower shaping module comprises a lower connecting plate, a lower heating unit and a lower jig which are sequentially arranged above the lower connecting plate; stainless steel heating tubes are arranged in the upper heating group and the lower heating group; the control mechanism comprises an electrical element and an operation panel for controlling the electrical element to work; the electric appliance element comprises two groups of first temperature controllers, first time relays and electromagnetic valves, which respectively control the upper shaping mechanism to work, and two groups of second temperature controllers and second time relays, which respectively control the lower shaping mechanism to work; the first temperature controller, the first time relay and the stainless steel heating tube in the upper heating group are electrically connected, the electromagnetic valve, the lifting cylinder and the first time relay are electrically connected, and the second temperature controller, the second time relay and the stainless steel heating tube in the lower heating group are electrically connected; the operation panel is also provided with a pair of control buttons which are respectively and electrically connected with the electromagnetic valve.

2. A semi-automated reshaping device according to claim 1, wherein: the side edges of the pair of lower jigs are respectively provided with a material poking assembly, and the material poking assembly comprises a sliding chute fixed on the upper end surface of the lower heating group, a material poking rod with one end nested in the sliding chute, and a push rod for pushing the material poking rod to move along the sliding chute; the height of the lower end face of the material poking rod is the same as that of the upper end face of the lower jig, one end of the push rod is hinged with one end, close to the sliding groove, of the material poking rod, and the other end of the push rod is provided with a handle.

3. A semi-automated reshaping device according to claim 1, wherein: and the side edges of the shaping mechanisms are provided with safety light curtains.

4. A semi-automated reshaping device according to claim 1, wherein: the lifting cylinder is a double-cylinder lifting cylinder.