CN211980423U

CN211980423U - Automatic winding equipment on full-automatic electromagnet

Info

Publication number: CN211980423U
Application number: CN201920632388.5U
Authority: CN
Inventors: 刘大成
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-05-06
Filing date: 2019-05-06
Publication date: 2020-11-20
Anticipated expiration: 2029-05-06

Abstract

The utility model discloses an automatic spooling equipment on full-automatic electromagnet, including workstation, play line mechanism, tension structure and winding mechanism. The wire outlet mechanism is arranged, and the wire outlet roller is driven to rotate through the first motor to automatically discharge wires; the tension structure is arranged, and the enameled wires are tensioned under the action of the first rotating wheel, the second rotating wheel and the driving wheel, so that the phenomenon of loosening of the enameled wires is avoided, and the tension of the enameled wires is reduced; the wire winding mechanism is arranged, the second motor drives the rotating shaft and the lead screw to move together through the chain, the lead screw can drive the lead screw sleeve to roll and move left and right, so that the enameled wire is driven to move left and right at a constant speed, and the end part of the rotating shaft is provided with a clamping part which is convenient for clamping an electromagnet in the middle; the bolt and the bolt hole are arranged, so that the handle rotating shaft can be conveniently and fixedly connected with the threaded sleeve; the rolling bearing is arranged, so that the electromagnet and the handle rotating shaft can move together, and the enameled wire is uniformly wound on the electromagnet; a large amount of manpower is not needed, the produced inductance has good consistency, and the manufactured magnetic ring inductance has high quality.

Description

Automatic winding equipment on full-automatic electromagnet

Technical Field

The utility model relates to a winding device field specifically is an automatic spooling equipment on full-automatic electromagnet.

Background

Most electromagnets need to be wound into an inductance coil by using an enameled copper wire (enameled wire for short).

In actual production, enameled wires are basically wound manually, and due to the fact that manual winding is repeated for the same boring work, time and labor are wasted, workers are required to pay attention to the enameled wires highly, the working difficulty is high, and the tightness of the flat cables is difficult to guarantee, so that the consistency of the manufactured products is poor, and the reject ratio is high.

Accordingly, one skilled in the art provides a fully automatic electromagnet automatic winding apparatus to solve the above problems.

Disclosure of Invention

An object of the utility model is to provide an automatic spooling equipment on full-automatic electromagnet to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme:

the utility model provides an automatic winding equipment on full-automatic electromagnet, includes workstation, play line mechanism, tension structure and spiral mechanism, workstation surface upper portion is equipped with out the line mechanism, workstation surface middle part is equipped with tension structure, workstation surface lower part is equipped with spiral mechanism.

As a further aspect of the present invention: the outlet mechanism includes motor fixing base, drive tooth, driven tooth, outlet roller and mount, the motor fixing base sets up in workstation surface left side, motor fixing base upper end is equipped with first motor, first motor passes through the motor shaft and connects the drive tooth, the mount symmetry sets up on workstation surface right side, the pivot is connected through the bearing to the mount inboard, pivot lateral wall cover is equipped with the outlet roller, the driven tooth is connected to left mount is passed to the one end of pivot, drive tooth and driven tooth intermeshing.

As a further aspect of the present invention: tension structure includes casing, slide rail, fixing base and sliding block, the casing sets up at workstation surface middle part, the inside upper end of casing is equipped with motor support, motor support upper end both sides all are equipped with rotates the wheel motor, rotate the wheel motor and connect first rotation wheel and second rotation wheel through rotating the wheel motor shaft respectively, are located the casing outer wall that first rotation wheel and second rotated the wheel upside is equipped with the extrusion wheel, casing outer wall one end is equipped with the slide rail, the slide rail passes through the one end that the sliding block connects the fixing base, the other end of fixing base is equipped with the driving wheel.

As a further aspect of the present invention: the winding mechanism comprises a fixed table, a support frame, a bolt, a clamp support, a chain, a handle rotating shaft, a handle, a clamping plate and a second gear, wherein the support frame is arranged at the front part of the surface of the workbench, a second motor is arranged at the left side of the support frame, a motor support frame is arranged at the lower end of the second motor, the second motor is connected with a rotating shaft through a coupler, a first gear is arranged on the side wall of the rotating shaft, the rotating shaft penetrates through the left side wall of the clamp support and is connected with the clamping plate, a threaded sleeve is arranged inside the right side wall of the clamp support, the threaded sleeve is connected with the handle rotating shaft through threads, the left end of the handle rotating shaft is connected with the clamping plate, the right end of the handle rotating shaft is connected with the handle, a rolling bearing is arranged on the outer wall of the threaded sleeve, a bolt hole is arranged in the middle, the improved wire drawing machine is characterized in that a lead screw is arranged in the middle of the fixed table, one end of the lead screw is connected with a second gear, the second gear is connected with the first gear through a chain, a lead screw sleeve is arranged on the side wall of the lead screw, one end of the lead screw sleeve is connected with a sliding block, a sliding rod is arranged between the fixed tables, the sliding block is connected with the sliding rod in a sliding mode, a wire outlet block is arranged at the upper end of the sliding block, and a wire outlet hole is formed in the.

As a further aspect of the present invention: the screw rod sleeve is internally provided with a ball, and the ball is in rolling connection with the screw rod.

As a further aspect of the present invention: the models of the first motor, the second motor and the rotating wheel motor are Y80M 1-2.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model has reasonable structural design, improves the production efficiency and the product quality, reduces the production cost of the product, reduces the production period of the product, and the wire outlet mechanism drives the wire outlet roller to rotate through the first motor to automatically discharge wires; the tension structure is arranged, and the enameled wires are tensioned under the action of the first rotating wheel, the second rotating wheel and the driving wheel, so that the phenomenon of loosening of the enameled wires is avoided, and the tension of the enameled wires is reduced; the wire winding mechanism is arranged, the second motor drives the rotating shaft and the lead screw to move together through the chain, the lead screw can drive the lead screw sleeve to roll and move left and right, so that the enameled wire is driven to move left and right at a constant speed, and the end part of the rotating shaft is provided with a clamping part which is convenient for clamping an electromagnet in the middle; the bolt and the bolt hole are arranged, so that the handle rotating shaft can be conveniently and fixedly connected with the threaded sleeve; the rolling bearing is arranged, so that the electromagnet and the handle rotating shaft can move together, and the enameled wire is uniformly wound on the electromagnet; a large amount of manpower is not needed, the produced inductance has good consistency, and the manufactured magnetic ring inductance has high quality.

Drawings

Fig. 1 is a schematic structural diagram of automatic winding equipment on a full-automatic electromagnet.

Fig. 2 is a schematic structural diagram of an outlet structure in the automatic winding device on the full-automatic electromagnet.

Fig. 3 is a front view of a tension structure in the automatic winding device on the full-automatic electromagnet.

Fig. 4 is a schematic structural diagram of a tension structure in the automatic winding device on the full-automatic electromagnet.

Fig. 5 is a schematic structural view of a winding rotating mechanism in the automatic winding device on the full-automatic electromagnet.

Fig. 6 is a schematic structural view of a winding rotating mechanism in the automatic winding device on the full-automatic electromagnet.

In the figure: the wire outgoing device comprises a workbench 1, a wire outgoing mechanism 2, a fixed frame 201, a wire outgoing roller 202, a rotating shaft 203, a motor fixed seat 204, a first motor 205, a driving tooth 206, a driven tooth 207, a tension structure 3, a shell 301, a driving wheel 302, a fixed seat 303, a sliding rail 304, a second rotating wheel 305, a first rotating wheel 306, a squeezing wheel 307, a sliding block 308, a motor support 309, a rotating wheel motor 310, a rotating wheel motor shaft 311, a wire winding mechanism 4, a fixed seat 401, a motor support frame 402, a support frame 403, a first gear 404, a clamp support 405, a rotating shaft 406, a clamping plate 407, a wire outgoing block 408, a sliding block 409, a sliding rod 410, a screw rod sleeve 411, a screw rod 412, a second gear 413, a chain 414, a second motor 415, a ball 416, a rolling bearing 417, a threaded sleeve 418, a bolt hole 419, a handle 420.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 6, in an embodiment of the present invention, an automatic winding device on a full-automatic electromagnet includes a workbench 1, a wire outgoing mechanism 2, a tension structure 3, and a winding mechanism 4, wherein the wire outgoing mechanism 2 is disposed on an upper surface of the workbench 1, the tension structure 3 is disposed in a middle portion of a surface of the workbench 1, and the winding mechanism 4 is disposed on a lower surface of the workbench 1.

Go out line mechanism 2 and include motor fixing base 204, drive tooth 206, driven tooth 207, be qualified for the next round of competitions roller 202 and mount 201, motor fixing base 204 sets up on 1 surperficial left side of workstation, motor fixing base 204 upper end is equipped with first motor 205, first motor 205 passes through motor shaft and connects drive tooth 206, mount 201 symmetry sets up on 1 surperficial right side of workstation, mount 201 inboard is through bearing connection pivot 203, pivot 203 lateral wall cover is equipped with out line roller 202, left mount 201 connection driven tooth 207 is passed to the one end of pivot 203, drive tooth 206 and driven tooth 207 intermeshing.

Tension structure 3 includes casing 301, slide rail 304, fixing base 303 and sliding block 308, casing 301 sets up at 1 surperficial middle part of workstation, the inside upper end of casing 301 is equipped with motor support 309, motor support 309 upper end both sides all are equipped with rotates wheel motor 310, it connects first rotation wheel 306 and second rotation wheel 305 through rotating wheel motor shaft 311 respectively to rotate wheel motor 310, is located first rotation wheel 306 and second rotate the casing outer wall of wheel 305 upside and be equipped with extrusion wheel 307, casing 301 outer wall one end is equipped with slide rail 304, slide rail 304 passes through the one end that fixing base 303 is connected to sliding block 308, the other end of fixing base 303 is equipped with driving wheel 302.

The winding mechanism 4 comprises a fixed table 401, a support frame 403, a latch 422, a clamp support 405, a chain 414, a handle rotating shaft 421, a handle 420, a clamping plate 407 and a second gear 413, the support frame 403 is arranged at the front part of the surface of the workbench 1, the left side of the support frame 403 is provided with a second motor 415, the lower end of the second motor 415 is provided with a motor support frame 402, the second motor 415 is connected with a rotating shaft 406 through a coupler, the side wall of the rotating shaft 406 is provided with a first gear 404, the rotating shaft 406 passes through the left side wall of the clamp support 405 and is connected with the clamping plate 407, the inside of the right side wall of the clamp support 405 is provided with a threaded sleeve 418, the threaded sleeve 418 is in threaded connection with the handle rotating shaft 421, the left end of the handle rotating shaft 421 is connected with the clamping plate 407, the right end of the handle rotating shaft 421 is connected with the handle 420, the outer wall of the, the plug pin hole 419 is connected with a plug pin 422 in a sliding mode, the fixed station 401 is arranged on the surface of the workbench 1 and located at the rear portion of the support frame 403, a screw rod 412 is arranged in the middle of the fixed station 401, one end of the screw rod 412 is connected with a second gear 413, the second gear 413 is connected with the first gear 404 through a chain 414, a screw rod sleeve 411 is arranged on the side wall of the screw rod 412, one end of the screw rod sleeve 411 is connected with a sliding block 409, a sliding rod 410 is arranged between the fixed stations 401, the sliding block 409 is connected with the sliding rod 410 in a sliding mode, an outlet block 408 is arranged at the upper end of the sliding block 409, and an outlet.

The inside of the screw rod sleeve 411 is provided with a ball 416, and the ball 416 is connected with the screw rod 412 in a rolling manner.

The first motor 205, the second motor 415 and the rotary wheel motor 310 are all Y80M 1-2.

The utility model discloses a theory of operation is:

the utility model relates to an automatic spooling equipment on full-automatic electromagnet opens first motor 205, rotate round motor 310 and second motor 415, first motor 205 drives pivot 203 through drive tooth 206 and driven tooth 207 intermeshing and rotates to drive the outlet roll 202 and be qualified for the next round of competitions, the enameled wire is through the first runner 306, runner 302 and the second runner 305 of tension structure 3, first runner 306 and extrusion wheel 307 extrusion fixed enameled wire, runner 302 adjusts enameled wire tension through slide rail 304 pressure effect, second runner 305 and extrusion wheel 307 extrude fixed enameled wire again; after tension adjustment, passing through a wire outlet block 408 at the upper end of a sliding block of the wire coiling mechanism 4, a wire outlet through hole is arranged in the wire outlet block 408, an enameled wire is fixed, a sliding block 409 is arranged at the lower end of the wire outlet block 408, the sliding block 409 is in sliding connection with a sliding rod 410, a screw rod sleeve 411 is arranged at one end of the sliding block 409, a ball 416 is arranged in the screw rod sleeve 411, and the ball 416 is in rolling connection with a screw rod 412; the second motor 415 drives the first gear 404 to rotate, the first gear 404 drives the second gear 413 to rotate through the chain 414, the second gear 413 is arranged at one end of the screw rod 412, so that the screw rod sleeve 411 moves at a constant speed on the side wall of the screw rod 412, the first gear 404 is arranged at one end of the side wall of the rotating shaft 406, the rotating shaft 406 penetrates through the left side wall of the clamp support 405, one end of the rotating shaft 406 is provided with the clamping plate 407, the clamping plate 407 is fixedly connected with one end of the electromagnet, the other end of the electromagnet is connected through the handle rotating shaft 421, the handle rotating shaft 421 penetrates through the right side wall of the clamp support 405, the interior of the clamp support 405 is provided with the threaded sleeve 418 connected with the handle rotating shaft 421, the outer wall of the threaded sleeve 418 is provided with the rolling bearing 417, so that the electromagnet rotates to; when the handle rotating shaft 421 needs to be adjusted, the bolt 422 can be slidably connected with the bolt hole 419 in the rolling bearing 417 to fix the threaded sleeve 418, so as to achieve the purpose of adjusting the handle rotating shaft 421.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides an automatic spooling equipment on full-automatic electromagnet, includes workstation (1), outlet mechanism (2), tension structure (3) and coiling mechanism (4), its characterized in that: the wire winding machine is characterized in that a wire outlet mechanism (2) is arranged on the upper portion of the surface of the workbench (1), a tension structure (3) is arranged in the middle of the surface of the workbench (1), and a wire winding mechanism (4) is arranged on the lower portion of the surface of the workbench (1).

2. The automatic winding equipment on full-automatic electromagnet of claim 1, characterized in that: go out line mechanism (2) including motor fixing base (204), drive tooth (206), driven tooth (207), the roller (202) and mount (201) of being qualified for the next round of competitions, motor fixing base (204) set up in workstation (1) surface left side, motor fixing base (204) upper end is equipped with first motor (205), drive tooth (206) is connected through the motor shaft in first motor (205), mount (201) symmetry sets up on workstation (1) surface right side, pivot (203) are connected through the bearing to mount (201) inboard, pivot (203) lateral wall cover is equipped with out line roller (202), the one end of pivot (203) is passed left mount (201) and is connected from moving tooth (207), drive tooth (206) and driven tooth (207) intermeshing.

3. The automatic winding equipment on full-automatic electromagnet of claim 1, characterized in that: tension structure (3) are including casing (301), slide rail (304), fixing base (303) and sliding block (308), casing (301) set up at workstation (1) surface middle part, casing (301) inside upper end is equipped with motor support (309), motor support (309) upper end both sides all are equipped with rotates round motor (310), rotate round motor (310) and connect first rotation wheel (306) and second rotation wheel (305) through rotating round motor shaft (311) respectively, are located the casing outer wall that first rotation wheel (306) and second rotation wheel (305) upside is equipped with extrusion wheel (307), casing (301) outer wall one end is equipped with slide rail (304), the one end of fixing base (303) is connected through sliding block (308) in slide rail (304), the other end of fixing base (303) is equipped with driving wheel (302).

4. The automatic winding equipment on full-automatic electromagnet of claim 1, characterized in that: the winding mechanism (4) comprises a fixed table (401), a support frame (403), a bolt (422), a clamp support (405), a chain (414), a handle rotating shaft (421), a handle (420), a clamping plate (407) and a second gear (413), wherein the support frame (403) is arranged on the front portion of the surface of the workbench (1), a second motor (415) is arranged on the left side of the support frame (403), a motor support frame (402) is arranged at the lower end of the second motor (415), the second motor (415) is connected with a rotating shaft (406) through a coupler, a first gear (404) is arranged on the side wall of the rotating shaft (406), the rotating shaft (406) penetrates through the left side wall of the clamp support (405) and is connected with the clamping plate (407), a threaded sleeve (418) is arranged inside the right side wall of the clamp support (405), and the threaded sleeve (418) is connected with the handle rotating shaft, the left end of the handle rotating shaft (421) is connected with a clamping plate (407), the right end of the handle rotating shaft (421) is connected with a handle (420), the outer wall of the thread bush (418) is provided with a rolling bearing (417), the middle part of a clamp support (405) at the rolling bearing (417) is provided with a bolt hole (419), the bolt hole (419) is in sliding connection with a bolt (422), the fixed table (401) is arranged on the surface of the workbench (1) and positioned at the rear part of the support frame (403), the middle part of the fixed table (401) is provided with a screw rod (412), one end of the screw rod (412) is connected with a second gear (413), the second gear (413) is connected with the first gear (404) through a chain (414), the side wall of the screw rod (412) is provided with a screw rod bush (411), one end of the screw rod bush (411) is connected with a sliding block (409), and a sliding rod (, the sliding block (409) is connected with the sliding rod (410) in a sliding mode, the upper end of the sliding block (409) is provided with a wire outlet block (408), and the middle of the wire outlet block (408) is provided with a wire outlet hole.

5. The automatic winding equipment on full-automatic electromagnet of claim 4, characterized in that: the ball (416) is arranged in the screw rod sleeve (411), and the ball (416) is connected with the screw rod (412) in a rolling mode.

6. The automatic winding equipment on full-automatic electromagnet of claim 2, characterized in that: the first motor (205), the second motor (415) and the rotating wheel motor (310) are Y80M1-2 in type.