CN211965104U

CN211965104U - Novel heat treatment furnace removes dust device

Info

Publication number: CN211965104U
Application number: CN201922241680.7U
Authority: CN
Inventors: 邹瑞
Original assignee: Nanchang Haote Material Engineering Equipment Factory
Current assignee: Nanchang Haote Material Engineering Equipment Factory
Priority date: 2019-12-17
Filing date: 2019-12-17
Publication date: 2020-11-20
Anticipated expiration: 2029-12-17

Abstract

The utility model discloses a novel heat treatment furnace dust removal device, which comprises a mounting platform, a control assembly, a top dust removal device, a top wheel assembly and a side dust removal device, the utility model can remove dust on the furnace wall of the heat treatment furnace by rotating, prevent the dust on the furnace wall from swinging up, sweep the dust on the furnace top which is not easy to be cleaned, and the workers do not need to remove dust on the high place, thereby avoiding falling accidents, preventing the dust on the furnace top from dirtying the workers, preventing the dust from swinging up, avoiding the workers from sucking the dust, being beneficial to ensuring the environmental sanitation and the health of the workers, driving the side dust removal device to move by an electric telescopic rod II, being suitable for heat treatment furnaces with different widths, driving the top wheel assembly to move by an electric lifting column, being suitable for heat treatment furnaces with different heights, driving the mounting platform to move by the electric telescopic rod I, being capable of cleaning the dust in the heat, the coverage area is large, and dust at corners can be cleaned.

Description

Novel heat treatment furnace removes dust device

Technical Field

The utility model relates to a heat treatment furnace maintenance equipment technical field specifically is a novel heat treatment furnace removes dust device.

Background

The heat treatment refers to a metal hot working process for obtaining expected organization and performance by means of heating, heat preservation and cooling when materials are in a solid state, the heat treatment effect is gradually known in the process of advancing from the times of stoneware to the times of copper ware and iron ware, and further equipment such as a heat treatment furnace is used for processing the materials, dust is gradually accumulated on the inner wall of the furnace along with long-time use of the heat treatment furnace, the internal heat conduction capability of the heat treatment furnace is deteriorated due to long-time non-cleaning, so that dust is removed by a dust removal device, the existing dust removal device of the heat treatment furnace cannot simultaneously clean the furnace wall and the furnace top, the cleaning efficiency is low, workers are required to clean the furnace top and the furnace top at higher positions, falling accidents are easy to occur, meanwhile, the dust can swing in the cleaning process, the workers are dirtied, and even the workers can suck the dust, the long-time dust removal can affect the lung health and can not adapt to heat treatment furnaces with different sizes.

SUMMERY OF THE UTILITY MODEL

In view of the problem that exists among the prior art, the utility model discloses a novel heat treatment furnace dust collector, the technical scheme of adoption is, including mount table, control assembly, top dust collector, top wheel assembly, side dust collector, its characterized in that: the control assembly is installed on the front side of the installation table, the installation table is provided with an installation frame below, wheel carriers distributed along the front and back direction are installed at the left and right ends of the bottom of the installation frame, rollers are installed at the front and back ends of the wheel carriers, the left and right ends of the inner side of the installation frame are respectively connected through two parallel horizontal guide rods, the two horizontal guide rods are respectively in sliding connection with two horizontal holes on the installation table, electric telescopic rods I are installed at the left and right ends of the inner side of the installation frame, the telescopic ends of the two electric telescopic rods I are respectively connected with the left and right sides of the installation table, an electric lifting column is installed at the center of the top of the installation table, the top telescopic end of the electric lifting column is connected with the center of the bottom of the collection chamber, and the left and right ends of the bottom of the collection chamber, the two vertical guide rods are respectively connected with the two vertical holes on the mounting table in a sliding way, a valve I is arranged at a through hole at the bottom of the collecting chamber, the top of the collection chamber is provided with the dust removal device, the upper end of the dust removal device is provided with the top wheel assembly, the collecting chamber all installs the fixed station, two at both ends about the collecting chamber electric telescopic handle II, two are all installed to one side that the fixed station was kept away from each other electric telescopic handle II's flexible end respectively with two the side dust collector is connected, two gag lever post, two are all installed to one side that the side dust collector is close to each other two gag lever posts, two are all installed to one side that the fixed station was kept away from each other two spacing section of thick bamboo, left two spacing section of thick bamboo respectively with left two gag lever post sliding connection, two on right side spacing section of thick bamboo respectively with two on right side gag lever post sliding connection.

As an optimal technical scheme of the utility model, the control assembly includes anti-skidding handle, connecting plate, control switch group, handle, two the rear end of handle all with the front side of mount table is connected, two the front end of handle is all installed anti-skidding handle, two pass through between the handle the connecting plate is connected, install the front side of connecting plate control switch group, control switch group respectively with external power source electric telescopic handle I electric telescopic handle II electric lifting column electric connection.

As a preferred technical proposal of the utility model, the dust removing device comprises a top dust collecting barrel, a top dust collecting port, a dust screen I, a circular top plate, a fan I, a collecting barrel and a middle channel, the top center of the collection chamber is communicated with the lower end of the collecting cylinder, six top dust collecting cylinders which are distributed at equal angles are arranged at the top of the collection chamber, the fan I is arranged on the lower side of the inside of the top dust collecting cylinder, the dustproof net I is arranged at the upper end of the inside of the top dust collecting cylinder, the side surfaces of the six top dust collecting cylinders are respectively communicated with the side surface of the collecting cylinder through six middle channels, the upper end through holes of the six top dust collecting cylinders all penetrate through the circular top plate, the side upper end of circular roof installs the top dust collecting opening, the upside center department of circular roof installs the top wheel assembly, fan I with control switch group electric connection.

As a preferred technical proposal of the utility model, the top wheel assembly comprises central brush hair, wide brush hair, a guide groove, a mounting head, a motor I, a protection chamber and a funnel-shaped brush board, the protection chamber is positioned at the center of the upper side of the circular top plate, the motor I is arranged in the protection chamber, the top output shaft of the motor I penetrates through the top through hole of the protection chamber, the mounting head is mounted on the output shaft of the motor I, the top of the mounting head is provided with central brush hair, the outer side of the mounting head is sleeved with a small opening at the upper end of the funnel-shaped brush plate, funnel shaped brush board upside is equipped with eighteen angular distributions such as wide brush hair, funnel shaped brush board upside still is equipped with eighteen angular distributions such as guiding groove, eighteen wide brush hair respectively with eighteen the guiding groove distributes in a staggered manner, motor I with control switch group electric connection.

As a preferred technical proposal of the utility model, the side dust removing device comprises a side dust collecting barrel, an outer chamber, a side dust collecting port, long brush hair, a circular brush board, a dust inlet hole, a valve II, an inner chamber, a dust screen II, a motor II and a fan II, wherein the center of one side of the two outer chambers which is close to each other is respectively connected with the telescopic ends of the two electric telescopic rods II, the other side of the two outer chambers is provided with four dust inlet holes which are distributed with equal angle, one side of the outer chamber which is close to the electric telescopic rods II is respectively communicated with the two side dust collecting barrels, the fan II is arranged inside the side dust collecting barrel, the dust screen II is arranged at the communication position of the side dust collecting barrel and the outer chamber, the inner chamber is arranged inside the outer chamber, the motor II is arranged inside the inner chamber, the output shaft of the motor II passes through the surface of the outer chamber and is connected with the circular brush board, one side that circular brush board was kept away from outer cavity is equipped with four eight angular distributions such as long brush hair, outer cavity principle one side of electric telescopic handle II is equipped with side dust collecting opening, install the lower extreme exit of outer cavity valve II, motor II with fan II all with control switch group electric connection.

The utility model has the advantages that: the utility model can remove dust on the furnace wall of the heat treatment furnace by driving the long brush hair to rotate by the motor II, and suck dust into the outer cavity by the fan II, thereby preventing the dust on the furnace wall from swinging, sweeping the dust on the furnace top which is not easy to be cleaned down by the central brush hair and the wide brush hair, and leading the staff not to need to remove dust at a high place, thereby having no falling accident, and simultaneously sucking the dust into the collecting chamber by the fan I, preventing the dust on the furnace top from dirtying the staff, preventing the dust from swinging up, avoiding the staff from sucking the dust, being beneficial to ensuring the environmental sanitation and the health of the staff, driving the side dust removing device to move by the electric telescopic rod II, being suitable for the heat treatment furnaces with different widths, driving the top wheel assembly to move by the electric lifting column, being suitable for the heat treatment furnaces with different heights, and driving, the dust in the heat treatment furnace can be cleaned, the coverage area is large, and the dust at corners can be cleaned.

Drawings

Fig. 1 is a right side schematic view of the present invention;

FIG. 2 is an enlarged schematic view of the structure at A of the present invention;

FIG. 3 is an enlarged schematic view of the structure at B of the present invention;

fig. 4 is an internal front cross-sectional view of the present invention;

fig. 5 is an enlarged schematic view of the structure at position C of the present invention;

fig. 6 is an enlarged schematic view of the structure at position D of the present invention.

In the figure: 1-mounting table, 2-horizontal guide rod, 3-rolling wheel, 4-wheel carrier, 5-electric telescopic rod I, 6-control assembly, 601-antiskid handle, 602-connecting plate, 603-control switch group, 604-handle, 7-fixed table, 8-top dust removal device, 801-top dust collection barrel, 802-top dust collection port, 803-dustproof net I, 804-circular top plate, 805-fan I, 806-collection barrel, 807-middle channel, 9-collection chamber, 10-top wheel assembly, 1001-center brush hair, 1002-wide brush hair, 1003-guide groove, 1004-mounting head, 1005-motor I, 1006-protection chamber, 1007-funnel-shaped brush plate, 11-electric telescopic rod II, mounting head, 1005-motor I, 1006-protection chamber, 12-side dust removal device, 1201-side dust collection barrel, 1202-outer chamber, 1203-side dust collection port, 1204-long bristles, 1205-circular brush plate, 1206-dust inlet hole, 1207-valve II, 1208-inner chamber, 1209-dust screen II, 1210-motor II, 1211-fan II, 13-limiting rod, 14-limiting barrel, 15-mounting rack, 16-electric lifting column, 17-valve I and 18-vertical guide rod.

Detailed Description

Example 1

As shown in fig. 1 to 6, the utility model discloses a novel heat treatment furnace dust removal device, the technical scheme of adoption is, including mount table 1, control assembly 6, top dust collector 8, top wheel assembly 10, side dust collector 12, its characterized in that: the control assembly 6 is installed at the front side of the installation table 1, an installation frame 15 is arranged below the installation table 1, wheel carriers 4 distributed along the front and back direction are installed at the left and right ends of the bottom of the installation frame 15, rollers 3 are installed at the front and back ends of the wheel carriers 4, the left and right ends of the inner side of the installation frame 15 are respectively connected through two parallel horizontal guide rods 2, the two horizontal guide rods 2 are respectively in sliding connection with two horizontal holes on the installation table 1, electric telescopic rods I5 are installed at the left and right ends of the inner side of the installation frame 15, the telescopic ends of the two electric telescopic rods I5 are respectively connected with the left and right sides of the installation table 1, an electric lifting column 16 is installed at the center of the top of the installation table 1, the top telescopic end of the electric lifting column 16 is connected with the bottom center of the collection chamber 9, the left and right ends of the bottom of the collection chamber 9 are respectively connected with the upper ends, the two vertical guide rods 18 are respectively connected with two vertical holes on the mounting table 1 in a sliding way, a valve I17 is arranged at the bottom through hole of the collection chamber 9, the dust removal device 8 is arranged at the top of the collection chamber 9, install dust collector 8's upper end top wheel assembly 10, collecting chamber 9 all installs fixed station 7, two at both ends about both ends electric telescopic handle II11, two are all installed to one side that fixed station 7 kept away from each other electric telescopic handle II 11's flexible end respectively with two side dust collector 12 is connected, two gag lever post 13 is all installed to one side that side dust collector 12 was close to each other, two spacing section of thick bamboo 14, left two are all installed to one side that fixed station 7 kept away from each other spacing section of thick bamboo 14 respectively with left two gag lever post 13 sliding connection, two on right side spacing section of thick bamboo 14 respectively with two on right side gag lever post 13 sliding connection.

As a preferred technical scheme of the utility model, control assembly 6 includes anti-skidding handle 601, connecting plate 602, control switch group 603, handle 604, two the rear end of handle 604 all with the front side of mount table 1 is connected, two the front end of handle 604 is all installed anti-skidding handle 601, two pass through between the handle 604 connecting plate 602, install the front side of connecting plate 602 control switch group 603, control switch group 603 respectively with external power source electric telescopic handle I5 electric telescopic handle II11 electric lifting column 16 electric connection.

As a preferable technical solution of the present invention, the dust removing device 8 comprises a top dust collecting cylinder 801, a top dust collecting port 802, a dust screen I803, a circular top plate 804, a fan I805, a collecting cylinder 806 and an intermediate channel 807, the top center of the collecting chamber 9 is communicated with the lower end of the collecting cylinder 806, the top of the collecting chamber 9 is provided with six top dust collecting cylinders 801 distributed at equal angles, the fan I805 is installed at the lower side of the inside of the top dust collecting cylinder 801, the dust screen I803 is installed at the upper end of the inside of the top dust collecting cylinder 801, the sides of the six top dust collecting cylinders 801 are respectively communicated with the sides of the collecting cylinder 806 through the six intermediate channels 807, the upper end ports of the six top dust collecting cylinders 801 all pass through the circular top plate 804, the top dust collecting port 802 is installed at the upper end of the side of the circular top plate 804, the top wheel assembly 10 is installed at the center of the upper side of the circular top plate 804, the fan I805 is electrically connected to the control switch group 603.

As a preferred technical solution of the present invention, the top wheel assembly 10 includes a central brush 1001, a wide brush 1002, a guiding slot 1003, a mounting head 1004, a motor I1005, a protection chamber 1006, and a funnel-shaped brush plate 1007, the protection chamber 1006 is located at the center of the upper side of the circular top plate 804, the motor I1005 is mounted inside the protection chamber 1006, the top output shaft of the motor I1005 passes through the top through hole of the protection chamber 1006, the mounting head 1004 is mounted on the output shaft of the motor I1005, the top of the mounting head 1004 is provided with the central brush 1001, the outer side of the mounting head 1004 is sleeved with the upper end of the funnel-shaped brush plate 1007 in a small opening manner, eighteen equal-angle-distributed wide brushes 1002 are arranged on the upper side of the funnel-shaped brush plate 1007, eighteen equal-angle-distributed guiding slots 1003 are further arranged on the upper side of the brush plate 1007, and eighteen wide brushes 1002 are respectively staggered-distributed with eighteen, the motor I1005 is electrically connected to the control switch group 603.

As a preferable technical solution of the present invention, the side dust removing device 12 includes a side dust collecting barrel 1201, an outer chamber 1202, a side dust collecting port 1203, long bristles 1204, a circular brush board 1205, dust inlet holes 1206, a valve II1207, an inner chamber 1208, a dust screen II1209, a motor II1210, and a fan II1211, wherein the centers of the two sides of the outer chamber 1202 close to each other are respectively connected to the telescopic ends of the two electric telescopic rods II11, the other sides of the two outer chambers 1202 are respectively provided with four dust inlet holes 1206 distributed at equal angles, one side of the outer chamber 1202 close to the electric telescopic rod II11 is respectively communicated with the two side dust collecting barrels 1201, the fan II1211 is installed inside the side dust collecting barrel 1201, the dust screen II1209 is installed at the communication position of the side dust collecting barrel 1201 and the outer chamber 1202, the inner chamber 1208 is installed inside the inner chamber 1208, the output shaft of the motor II1210 penetrates through the surface of the outer chamber 1202 to be connected with the circular brush plate 1205, four eight long bristles 1204 distributed at equal angles are arranged on one side of the circular brush plate 1205 far away from the outer chamber 1202, the side dust collecting port 1203 is arranged on one side of the electric telescopic rod II11 of the outer chamber 1202, the valve II1207 is installed at the outlet of the lower end of the outer chamber 1202, and the motor II1210 and the fan II1211 are both electrically connected with the control switch group 603.

The utility model discloses a theory of operation: the power is switched on, a worker holds the anti-skid grip 601 to push the dust removal device to move through the roller 3, the electric lifting column 16 is started through the control switch group 603, the collection chamber 9 is driven to lift through the vertical guide rod 18, the top wheel assembly 10 is driven to touch the furnace top, the fan I805 and the motor I1005 are simultaneously started, the motor I1005 drives the funnel-shaped brush plate 1007 to rotate, the central bristles 1001 and the wide bristles 1002 are driven to remove dust from the furnace top, the electric telescopic rod I5 is started to drive the mounting table 1 to move along the horizontal guide rod 2, the dust removal device is slowly pushed, the dust on the furnace top is swept down in the procedure and is sucked into the top dust collection barrel 801, the dust falls into the collection chamber 9 after being gathered in the collection barrel 806 along the middle channel, the dust is removed from the furnace top, the two electric telescopic rods II11 are started to drive the two side dust removal devices 12 to extend and retract along the limiting barrel 14 through the limiting rod 13, and the two, the motor II1210 and the fan II1211 are started, the motor II1210 drives the circular brush plate 1205 to rotate, dust on the furnace wall is swept, meanwhile, the dust enters the outer chamber 1202 through the dust inlet hole 1206, the furnace wall is dedusted, and after dedusting is completed, the valve II1207 and the valve I17 are opened to clean the dust in the outer chamber 1202 and the dust in the collection chamber 9 respectively.

The utility model relates to a circuit connection is the conventional means that technical staff adopted in this field, and accessible limited number of tests obtains the technological inspiration, belongs to the widely used prior art.

Components not described in detail herein are prior art.

Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge range of those skilled in the art, and modifications or variations without creative efforts are still within the scope of the present invention.

Claims

1. The utility model provides a novel heat treatment furnace dust collector, includes mount table (1), control assembly (6), top dust collector (8), top wheel assembly (10), side dust collector (12), its characterized in that: the control assembly (6) is installed on the front side of the mounting table (1), a mounting frame (15) is arranged below the mounting table (1), wheel carriers (4) distributed along the front and back directions are installed at the left end and the right end of the bottom of the mounting frame (15), rollers (3) are installed at the front end and the back end of each wheel carrier (4), the left end and the right end of the inner side of the mounting frame (15) are connected through two horizontal guide rods (2) which are parallel to each other, the two horizontal guide rods (2) are respectively in sliding connection with two horizontal holes in the mounting table (1), electric telescopic rods I (5) are installed at the left end and the right end of the inner side of the mounting frame (15), the telescopic ends of the two electric telescopic rods I (5) are respectively connected with the left side and the right side of the mounting table (1), and an electric lifting column (16) is installed at the center of, the top telescopic end of the electric lifting column (16) is connected with the bottom center of the collecting chamber (9), the left end and the right end of the bottom of the collecting chamber (9) are respectively connected with the upper ends of two vertical guide rods (18), the two vertical guide rods (18) are respectively connected with two vertical holes on the mounting table (1) in a sliding manner, a valve I (17) is installed at a through hole at the bottom of the collecting chamber (9), the dust removal device (8) is installed at the top of the collecting chamber (9), the top wheel assembly (10) is installed at the upper end of the dust removal device (8), fixing tables (7) are installed at the left end and the right end of the collecting chamber (9), electric telescopic rods II (11) are installed at one sides of the two fixing tables (7) which are far away from each other, and the telescopic ends of the electric telescopic rods II (11) are respectively connected with the two side dust removal devices (12), two gag lever post (13) are all installed to one side that side dust collector (12) are close to each other, two spacing section of thick bamboo (14) are all installed to one side that fixed station (7) kept away from each other, left two spacing section of thick bamboo (14) respectively with left two gag lever post (13) sliding connection, two on right side spacing section of thick bamboo (14) respectively with two on right gag lever post (13) sliding connection.

2. The novel dust removing device for the heat treatment furnace according to claim 1, wherein: control assembly (6) are including anti-skidding handle (601), connecting plate (602), control switch group (603), handle (604), two the rear end of handle (604) all with the front side of mount table (1) is connected, two the front end of handle (604) is all installed anti-skidding handle (601), two pass through between handle (604) connecting plate (602), install the front side of connecting plate (602) control switch group (603), control switch group (603) respectively with external power source electric telescopic handle I (5) electric telescopic handle II (11) electric lift post (16) electric connection.

3. The novel dust removing device for the heat treatment furnace according to claim 2, characterized in that: the dust removal device (8) comprises a top dust collection barrel (801), a top dust collection port (802), a dust screen I (803), a circular top plate (804), a fan I (805), a collection barrel (806) and a middle channel (807), the top center of the collection chamber (9) is communicated with the lower end of the collection barrel (806), the top of the collection chamber (9) is provided with six top dust collection barrels (801) which are distributed at equal angles, the fan I (805) is installed on the lower side of the inside of the top dust collection barrel (801), the dust screen I (803) is arranged at the upper end of the inside of the top dust collection barrel (801), the side surfaces of the six top dust collection barrels (801) are respectively communicated with the side surface of the collection barrel (806) through the six middle channels (807), and the upper end through ports of the six top dust collection barrels (801) all penetrate through the circular top plate (804), the top dust collecting opening (802) is installed at the upper end of the side face of the circular top plate (804), the top wheel assembly (10) is installed at the center of the upper side of the circular top plate (804), and the fan I (805) is electrically connected with the control switch group (603).

4. The novel dust removing device for the heat treatment furnace according to claim 3, wherein: the top wheel assembly (10) comprises central bristles (1001), wide bristles (1002), guide grooves (1003), a mounting head (1004), a motor I (1005), a protection chamber (1006) and a funnel-shaped brush board (1007), wherein the protection chamber (1006) is positioned at the center of the upper side of the circular top plate (804), the motor I (1005) is mounted inside the protection chamber (1006), a top output shaft of the motor I (1005) penetrates through a top through hole of the protection chamber (1006), the mounting head (1004) is mounted on an output shaft of the motor I (1005), central bristles (1001) are arranged at the top of the mounting head (1004), the outer side of the mounting head (1004) is in small-opening socket joint with the upper end of the funnel-shaped brush board (1007), eighteen equiangular distribution wide bristles (1002) are arranged on the upper side of the funnel-shaped brush board (1007), and eighteen equiangular distribution guide grooves (1003) are further arranged on the upper side of the funnel-shaped brush board (1007), eighteen wide bristles (1002) are respectively distributed in a staggered mode with eighteen guide grooves (1003), and the motor I (1005) is electrically connected with the control switch group (603).

5. The novel dust removing device for the heat treatment furnace according to claim 2, characterized in that: the side dust removing device (12) comprises side dust collecting cylinders (1201), outer chambers (1202), side dust collecting openings (1203), long bristles (1204), a circular brush plate (1205), dust inlet holes (1206), valves II (1207), an inner chamber (1208), a dust screen II (1209), a motor II (1210) and a fan II (1211), wherein the centers of one sides of the two outer chambers (1202) close to each other are respectively connected with the telescopic ends of the two electric telescopic rods II (11), the other sides of the two outer chambers (1202) are respectively provided with four dust inlet holes (1206) distributed at equal angles, one sides of the outer chambers (1202) close to the electric telescopic rods II (11) are respectively communicated with the two side dust collecting cylinders (1201), the fans II (1211) are installed inside the side dust collecting cylinders (1201), and the dust screen II (1209) are installed at the communication positions of the side dust collecting cylinders (1201) and the outer chambers (1202), the inside of outer cavity (1202) is equipped with interior cavity (1208), the internally mounted of interior cavity (1208) has motor II (1210), the output shaft of motor II (1210) passes the surface of outer cavity (1202) with circular brush board (1205) are connected, circular brush board (1205) are kept away from one side of outer cavity (1202) is equipped with four eight equal angular distributions long brush hairs (1204), outer cavity (1202) principle one side of electric telescopic handle II (11) is equipped with side dust collection mouth (1203), install the lower extreme exit of outer cavity (1202) valve II (1207), motor II (1210) with fan II (1211) all with control switch group (603) electric connection.