Filter cloth vibration structure of filter press
Technical Field
The utility model relates to a pressure filter that solid-liquid separation used specifically is a filter cloth vibration structure on pressure filter.
Background
The filter press is an important solid-liquid separation device applied to industrial production and is widely applied to the technical fields of wastewater, chemical industry, food, metallurgy, pharmacy and the like. The horizontal filter press mainly comprises a frame, a thrust plate and a pressing plate which are assembled on the frame, a plurality of diaphragm plates and a plurality of filter plates which are alternately assembled on the frame between the thrust plate and the pressing plate, a hydraulic cylinder which is assembled on the frame and used for pushing/pulling the pressing plate, filter cloth which is arranged among the plate bodies and the like.
The main working process of the horizontal filter press is as follows:
the hydraulic cylinders push the plate bodies to be sequentially butted and combined together, and a filter cavity is formed between the adjacent plate bodies;
-the slurry is pumped through the feed channel into each respective filter chamber, the filter cloth in each filter chamber separating the slurry from the filtrate channel;
-the pressure medium is fed through a corresponding channel into a corresponding pressure chamber of each diaphragm plate, the diaphragms forming the pressure chambers expanding in the corresponding filter chambers to press the pulp in the filter chambers;
-the slurry filtered by itself and subjected to the press filtration is subjected to solid-liquid separation, the separated filtrate is discharged through the filter cloth via the filtrate channel, and the separated filter residue is accumulated on one side of the filter cloth by pressing to form a filter cake;
the hydraulic cylinder pulls the plate bodies which are butted and combined together to be separated in sequence, and filter cakes in the filter cavities fall off respectively due to gravity;
cleaning the filter cloth from filter cake residues, cleaning the filter cloth (preventing filter cake residues adhering to the filter cloth from clogging the filter cloth, which would affect the next press filtration cycle).
For a horizontal filter press with filter cloth continuously wound between plate bodies, the removal of filter cake residues on the filter cloth is mainly realized by friction scraping in the process of rolling the filter cloth. For horizontal filter presses in which filter cloths are discontinuously arranged between plate bodies in sections, the removal of filter cake residues on the filter cloths is mainly realized by the vibration of the filter cloths, such as "a filter cloth rapping device" (publication No. CN 206688315, publication No. 2017, 12 and 01 months), "a full-automatic horizontal filter press filter cloth suspension rapping cleaning device" (publication No. CN 203436882, publication No. 2014, 02 and 19 days), "a pneumatic spring vibration filter cloth cake discharging device" (publication No. CN 107537193, publication No. 2018, 01 and 05 days), "an automatic filter cake discharging mechanism for filter presses" (publication No. CN 206262182, publication No. 2017, 06 and 20 days), "a filter press filter cloth vibration device for filter presses" (publication No. CN 2778361, publication No. 2006, 05 and 10 days), and the like, which are disclosed in chinese patent documents.
The conventional filter cloth vibration technology is characterized in that a filter cloth support rod for suspending filter cloth is fixedly or slidably assembled on a vibration beam on a rack, the filter cloth support rod can only transmit impact vibration force generated by rebounding and falling of the vibration beam on the rack to the filter cloth, the filter cloth support rod cannot generate independent re-impact vibration by utilizing impact vibration of the vibration beam, and namely the filter cloth support rod can only realize the vibration force transmission effect of the vibration beam between the vibration beam and the filter cloth. The vibration beam has limited vibration material removing effect due to single impact vibration, and the vibration beam needs to consume a large amount of kinetic energy to repeatedly impact and vibrate the vibration beam for multiple times to remove filter cake residues attached to the filter cloth, so that the filter press has high operation cost and low operation efficiency.
SUMMERY OF THE UTILITY MODEL
The technical purpose of the utility model is that: to the filter cloth vibration of above-mentioned pressure filter remove material particularity and prior art not enough, provide a single striking vibration process of vibration roof beam in the frame can drive the filter cloth die-pin and realize at least once independent of the striking vibration again of vibration roof beam, the filter cloth vibration removes material effectual, efficient filter cloth vibrating structure.
The technical purpose of the utility model is realized through the following technical scheme: the utility model provides a pressure filter cloth vibrating structure, includes the vibrating beam that can go up the rebound and fall in the frame of assembly and hang many filter cloth die-pins of filter cloth respectively, many filter cloth die-pins are independent of vibrating beam, and the activity is supported the top of vibrating beam, each filter cloth die-pin that the vibrating beam striking jack-up of going up the bullet in-process falls the striking back on corresponding bearing structure.
As one preferable scheme, a corresponding support structure of the filter cloth supporting rod is provided with a falling guide groove which can enable the filter cloth supporting rod to jack up and fall back and down, and the filter cloth supporting rod is assembled in the falling guide groove of the corresponding support structure. Furthermore, the falling guide groove on the supporting structure is of a V-shaped structure, a U-shaped structure or a waist-shaped hole structure. Furthermore, the depth of the fall-back guide groove of the V-shaped structure or the U-shaped structure is greater than the bounce height of the filter cloth supporting rod which is bounced on the vibration beam.
As one of the preferable schemes, the corresponding supporting structure of the filter cloth supporting rod mainly comprises supporting frames arranged at two ends of the filter cloth supporting rod, the supporting frames at two ends of the filter cloth supporting rod are respectively fixed on corresponding parts of the filter press, filter cloth is suspended on the filter cloth supporting rod between the supporting frames at two ends, and two ends of the filter cloth supporting rod respectively extend to the upper part of the vibrating beam. Furthermore, the support frames at the two ends of the filter cloth supporting rod are fixed at the two ends of the top of the filter plate on the filter press.
Preferably, the vibration beam is assembled by a limiting seat on the frame and an elastic air bag arranged in the limiting seat.
As one preferable scheme, the filter cloth hung on the plurality of filter cloth support rods is of a mutually independent segmented structure.
The utility model has the beneficial technical effects that:
1. the utility model discloses a many filter cloth die-pins that will hang the filter cloth are independent of the vibrating beam in the frame respectively, and the activity is supported in the top of vibrating beam, thereby the single striking vibration process of vibrating beam in the frame can drive the filter cloth die-pin and realize twice at least striking vibration, namely the process of popping up of vibrating beam is a striking vibration to the jack-up of filter cloth die-pin, the filter cloth die-pin that is popped up and forms the secondary striking vibration because of gravity fall-back, in other words, the single striking vibration process of vibrating beam in the frame not only can drive the filter cloth die-pin to produce the vibration, but also can make the filter cloth die-pin produce striking vibration again independent of vibrating beam vibration at least, its filter cloth vibration removes the material effectual, high efficiency, compare with present filter cloth vibration and removes the material technique, under the same vibration removes the material degree state, the operation kinetic energy and the cycle of vibrating beam can save half basically, therefore, the utility model is beneficial to reducing the operation cost of the filter press and improving the operation efficiency of the filter press;
2. the filter cloth supporting rod of the utility model is assembled in the falling guide groove corresponding to the supporting structure, the supporting structure of the filter cloth supporting rod is stable, the moving track of the filter cloth supporting rod which bounces due to impact is also stable, and the filter cloth supporting rod cannot easily fall off the supporting structure, namely, the falling guide groove limits the bouncing filter cloth supporting rod to swing and run out of the supporting structure, and the filter cloth suspended on the filter cloth supporting rod limits the bouncing filter cloth supporting rod to axially shift and fall;
3. the utility model discloses a V type structure or the fall-back guide slot of U type structure that takes shape on bearing structure, its simple structure, the filter cloth die-pin of being convenient for is installed, is dismantled, certainly, fall-back guide slot degree of depth and filter cloth die-pin are strikeed and the corresponding cooperation relation between the spring height, can restrict the filter cloth die-pin swing of spring and run out of bearing structure;
4. the utility model discloses a fashioned waist type pore structure's guide slot that falls back on bearing structure, both had the limit function to the filter cloth die-pin, and can also increase the filter cloth die-pin and be independent of the striking vibration number of times again of vibration beam vibration, the process of playing of vibration beam is the striking vibration to the jack-up of filter cloth die-pin promptly, the filter cloth die-pin that is bounced by the top forms the striking vibration of second time at the contact collision of falling back guide slot upper end department, the filter cloth die-pin that is bounced by the top forms the striking vibration of third time because of gravity falls back, its filter cloth vibration removes the material better effect, efficiency is higher.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an enlarged view of a portion a in fig. 1.
Fig. 3 is a partial schematic view of a section B-B in fig. 1.
The reference numbers in the figures mean: 1, a frame; 2-a vibrating beam; 3-elastic air bag; 4, a limiting seat; 5, filtering the plate; 6-diaphragm plate; 7, a support frame; 8, falling back to the guide groove; 9-a filter cloth supporting rod; 10-filter cloth.
Detailed Description
The utility model relates to a pressure filter that solid-liquid separation used specifically is a filter cloth vibration structure on pressure filter, and it is right below with a plurality of embodiments the utility model discloses a main part technical content carries out the detailed description. In embodiment 1, the technical solution of the present invention is clearly and specifically explained with reference to the drawings of the specification, i.e., fig. 1, fig. 2 and fig. 3, and although the drawings are not separately drawn in other embodiments, the main structure of the embodiments can still refer to the drawings of embodiment 1.
It is expressly stated here that the drawings of the present invention are schematic, and unnecessary details have been simplified for the purpose of clarity in order to avoid obscuring the technical solutions that contribute to the prior art.
Example 1
Referring to fig. 1, 2 and 3, the present invention is based on a horizontal filter press with discontinuous filter cloth sections arranged between plate bodies, and comprises a vibration beam 2 assembled on a frame 1 and capable of bouncing back and falling, and a plurality of filter cloth support rods 9 respectively suspending filter cloth 10.
Specifically, the vibration beam 2 has two longitudinal beams corresponding to the length direction of the frame 1, in order to ensure the integrity of the bouncing vibration of the longitudinal beams on the two sides, a plurality of cross beams are generally connected between the longitudinal beams on the two sides, and the whole vibration beam 2 is of a frame structure with a rectangular square frame. The top of frame 1 is fixed with a plurality of spacing seats 4 along length direction's both sides interval respectively, the logical groove space of each spacing seat 4 of every side is unanimous and corresponds, the both sides longeron of vibration roof beam 2 is the suit respectively in the spacing seat 4 that corresponds one side, the top of spacing seat 4 has the spacing tang structure of the corresponding longeron to vibration roof beam 2, the inner space bottom of spacing seat 4 is fixed with can trigger vibration roof beam 2 and go up the elasticity gasbag 3 that plays, vibration roof beam 2 corresponds the longeron activity and is located on the elasticity gasbag 3 in spacing seat 4. To sum up, the vibration beam 2 is assembled on the top of the frame 1 through the limiting seat 4 on the frame 1 and the elastic airbag 3 arranged in the limiting seat 4, so as to be capable of bouncing up and falling back.
The number of the filter cloth supporting rods 9 corresponds to the arrangement number of the filter plates 5 on the filter press. Each filter cloth supporting rod 9 is hung with a section of filter cloth 10, the width of the filter cloth 10 can cover the width of a filter cavity formed by butting the diaphragm plates 6 and the filter plates 5, and the length of the filter cloth 10 can cover two filter cavities formed by butting three adjacent diaphragm plates 6, the filter plates 5 and the diaphragm plates 6. Therefore, the filter cloth 10 hung on the plurality of filter cloth support rods 9 are mutually independent subsection structures.
Furthermore, the length of each filter cloth carrier rod 9 is greater than the width of the filter cloth 10, which generally corresponds to the distance between the outer edges of the longitudinal beams on both sides of the vibration beam 2, but, of course, should be at least greater than the distance between the inner edges of the longitudinal beams on both sides of the vibration beam 2. Preferably, the filter cloth support rod 9 should be set to have a large length without affecting the installation space of the filter press, so that a matching structure overlapping with the vibration beam 2 in a vertical direction in a reliable projection manner can be formed, and the filter cloth support rod is not easily detached from the corresponding support structure during vibration.
The filter cloth supporting rods 9 are supported by the filter plates 5 on the filter press and form a one-to-one corresponding matching relationship with the filter plates 5 on the filter press.
The corresponding supporting structure of each filter cloth supporting rod 9 mainly comprises supporting frames 7 arranged at two ends of the filter cloth supporting rod 9, and the bottoms of the supporting frames 7 at the two ends of the filter cloth supporting rod 9 are respectively fixed at two ends of the top of the corresponding filter plate 5. Namely, a supporting frame 7 is respectively erected at two ends of the top of the corresponding filter plate 5, the filter cloth supporting rod 9 spans the supporting frame 7 at the two ends of the top of the corresponding filter plate 5, and each end of the filter cloth supporting rod 9 axially extends out of the outer side of the corresponding supporting frame 7. And filter cloth 10 is hung on the filter cloth supporting rod 9 between the supporting frames 7 at the two ends of the filter cloth supporting rod 9.
The upper part of the support frame 7 at each end of the filter cloth supporting rod 9 is provided with a falling guide groove 8 of a U-shaped structure (of course, a V-shaped structure can be adopted instead, the U-shaped structure is more favorable for generating vibration residual waves, and the U-shaped structure is preferred), the width of the falling guide groove 8 is slightly larger than the outer diameter of the filter cloth supporting rod 9, and the depth is larger than the bouncing height of the filter cloth supporting rod 9 bounced on the vibration beam 2. The filter cloth support rods 9 are located in the falling guide grooves 8 of the support frames 7 at the two ends, namely the support frames 7 at the two ends support the filter cloth support rods 9 through the respective falling guide grooves 8, and the filter cloth support rods 9 can move in the falling guide grooves 8 of the support frames 7.
The top of the filter plate 5 is positioned above the vibrating beam 2 on the frame 1 through the filter cloth support rods 9 supported by the support frames 7 at the two ends, and the two ends of the filter cloth support rods 9 supported by the support frames 7 at the two ends respectively extend to the upper part of the vibrating beam 3 and are in projection overlapping fit with the longitudinal beams at the two sides of the vibrating beam 3 in the up-and-down direction. Through the structure, under the static state that the vibration beam 2 is not popped up, the position of the falling guide groove 8 on the support frame 7 is higher than the top surface of the vibration beam 2, a height difference exists between the two, and the position of the falling guide groove 8 on the support frame 7 is required to be within the stroke range of the bouncing of the vibration beam 2; in addition, there is no structure for limiting the mutual action between the support frame 7 and the vibration beam 2 and between the filter cloth support rod 9 supported by the support frame 7 and the vibration beam 2, i.e. the filter cloth support rod 9 supported by the support frame 7 is independent of the vibration beam 2 and is movably supported above the vibration beam 2.
The process of vibrating and removing the filter cloth 10 in the horizontal filter press with the structure comprises the following steps:
the elastic air bag 3 triggers the vibration beam 2 to bounce in the limiting seat 4, and the vibration beam 2 in the bouncing process generates impact vibration on a filter cloth supporting rod 9 supported by the top of the filter plate 5;
the filter cloth supporting rod 9 which is impacted and vibrated by the vibration beam 2 to jack up generates upward bounce in the falling guide groove 8 of the supporting frame 7, and the bounced upward filter cloth supporting rod 9 is higher than the top surface of the vibration beam 2;
the vibration beam 2 falls back in the limit seat 4 due to gravity;
the filter cloth supporting rod 9 falls back down in the falling guide groove 8 of the support frame 7 due to gravity, and the filter cloth supporting rod 9 falling back down impacts the bottom of the falling guide groove 8 of the support frame 7 to form secondary impact vibration.
Example 2
The rest of the present embodiment is the same as embodiment 1, except that: the falling guide groove on the support frame used for supporting the filter cloth supporting rod at the top of the filter plate is of a waist-shaped hole structure.
In this scheme, the following technical requirements can be met:
the bottom end of the fall-back guide is higher than the top face of the vibration beam in the rest state in which the vibration beam is not sprung, but is within the stroke range of the vibration beam to be sprung;
the top end of the fall-back guide groove is located within the bounce travel range of the filter cloth support rod bounced up on the vibration beam.
Therefore, the filter cloth support rod driven by the vibration beam can form twice secondary impact vibration independent of the vibration beam.
Of course, the structure of this embodiment can be applied to the single re-striking vibration of the filter cloth carrier bar independent of the vibration beam in embodiment 1, which requires the top end of the fall-back guide groove to be outside the bound stroke range of the filter cloth carrier bar sprung up by the vibration beam.
Example 3
The rest of the present embodiment is the same as embodiment 1, except that: the filter cloth support rods are supported at two ends of the top of the corresponding diaphragm plate on the filter press through support frames at two ends.
The above examples are only for illustrating the present invention and are not to be construed as limiting the same. Although the present invention has been described in detail with reference to the above embodiments, it should be understood by those skilled in the art that: the specific technical scheme of each embodiment can be modified or part of technical characteristics can be equivalently replaced (for example, the mounting structure of the vibration beam on the frame can be in other conventional vibration modes as long as the vibration process of upward bouncing and falling can be realized; for example, a support frame for supporting the filter cloth support rod is mounted on other structures of the filter press, such as the frame); and such modifications or substitutions do not depart from the spirit and scope of the present invention in its essence.