CN211947332U - Loose fiber wet-steaming continuous dyeing equipment - Google Patents
Loose fiber wet-steaming continuous dyeing equipment Download PDFInfo
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- CN211947332U CN211947332U CN202020252078.3U CN202020252078U CN211947332U CN 211947332 U CN211947332 U CN 211947332U CN 202020252078 U CN202020252078 U CN 202020252078U CN 211947332 U CN211947332 U CN 211947332U
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Abstract
The utility model provides a loose fiber wet steaming continuous dyeing equipment, include: the cotton spreading system, the quilting cotton storage system, the dyeing wet steaming system, the washing system and the drying cotton dismantling system are sequentially arranged by taking the material moving direction as the positive direction. According to the loose fiber wet-steaming continuous dyeing equipment, the loose fibers of the material are sequentially processed by the cotton paving system and the quilting cotton storage system to output loose fiber cloth; the output material loose fiber cloth sequentially passes through the dyeing wet steaming system, the washing system and the drying cotton-disassembling system, and the loose fiber wet steaming continuous dyeing is realized. The utility model discloses loose fiber wet steaming continuous dyeing equipment has realized the serialization production of loose fiber dyeing, improves the degree of automation of loose fiber dyeing, and the energy consumption is low, production efficiency is high, practice thrift the dyestuff, reduce the salt content that contains in sewage discharge total amount and the sewage.
Description
Technical Field
The utility model belongs to the technical field of loose fiber dyeing method, concretely relates to loose fiber wet steaming continuous dyeing equipment.
Background
The loose fiber dyeing method is used for dyeing wool and acrylic fibers at first and is a more traditional process method for dyeing wool in the wool spinning industry.
At present, cotton loose fibers in the industry are mainly dyed by adopting intermittent equipment and a dip-dyeing mode, and the traditional loose fiber intermittent process comprises the following specific steps: uniformly loading the bulk fiber or the cotton net which is subjected to the dyeing into a dyeing cage, hanging the cage into a bulk fiber dyeing machine, and processing raw cotton into required bleached cotton or colored cotton through bleaching or dyeing treatment, wherein the working procedures are as follows in sequence: cage → dyeing → dewatering → drying → packing, the adopted equipment is mainly loose fiber dyeing machine, centrifugal dehydrator, round cage dryer, hydraulic baling press, etc., this kind of mode not only sewage discharge is big, inefficiency, and the equipment energy consumption is high moreover.
Therefore, the development of loose fiber wet-steaming continuous dyeing equipment which has low energy consumption and high production efficiency, saves dyeing materials, and reduces the total sewage discharge amount and salt content in sewage is a problem to be solved by technical personnel in the field.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a loose fiber wet steaming continuous dyeing equipment, in order to realize above-mentioned purpose, the utility model discloses a following technical scheme:
the utility model provides a loose fiber wet steaming continuous dyeing equipment, include: the cotton spreading system, the quilting cotton storage system, the dyeing wet steaming system, the washing system and the drying cotton dismantling system are sequentially arranged by taking the material moving direction as the positive direction.
Further, the cotton laying system comprises: a disc plucker, and a bin cotton mixer, a cotton opener and an automatic cotton feeder which are sequentially connected with the disc plucker through pipelines.
The adoption of the further beneficial effects is as follows: the cotton spreading system can effectively and uniformly scatter the cotton bales.
Further, above-mentioned honing seam stores up cotton system includes: the honing machine and the cotton storage boxes are sequentially arranged by taking the material moving direction as the positive direction.
Further, above-mentioned dyeing wet steam system includes: the device comprises a centering machine I, a dye water tank I, a two-roller padder I, a dye water tank II, a two-roller padder II, an auxiliary agent water tank, a uniform padder, a reduction steam box and a two-roller heavy skew padder I which are sequentially arranged in the forward direction of the material movement direction.
Further, the above water washing system includes: the device comprises a first sealed water washing tank, a first sealed acid washing tank, a second sealed water washing tank, a second sealed color fixing tank, a second sealed oil applying tank and a second two-roller heavy inclined padder, wherein the first sealed water washing tank, the first sealed acid washing tank, the second sealed soaping tank, the second sealed hot water washing tank, the second sealed color fixing tank, the second sealed oil applying tank and the second two-.
Furthermore, the drying and cotton-dismantling system comprises a second cotton storage box, a loose fiber continuous drying device, a third cotton storage box and a seam dismantling machine which are sequentially arranged by taking the material moving direction as the positive direction.
Further, the continuous drying device for loose fibers comprises: the hot air drying machines are sequentially arranged by taking the material moving direction as the positive direction;
the cloth guide roller transmission frame is fixedly connected with the outer wall of the hot air drying machine;
a centering machine II is arranged between the hot air drying machines.
The adoption of the further beneficial effects is as follows: the utility model discloses a hot-blast drying process in turn of components of a whole that can function independently multisection series connection steam indirect heating cold wind effectively improves loose fiber drying efficiency, saves the steam quantity simultaneously.
The utility model has the advantages that: compared with the prior art, the utility model discloses loose fiber wet steaming continuous dyeing equipment has realized the serialization production of loose fiber dyeing, improves the degree of automation of loose fiber dyeing, and the energy consumption is low, the rate of dyeing is high, dyes even, production efficiency is high, practice thrift the dyestuff, reduce the salt content that contains in sewage discharge total amount and the sewage.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic view of the whole structure of the loose fiber wet-steaming continuous dyeing apparatus of the present invention;
FIG. 2 is a schematic structural view of a cotton spreading system in the loose fiber wet-steaming continuous dyeing equipment of the utility model;
FIG. 3 is a schematic structural view of a honing cotton storage system in the loose fiber wet-steaming continuous dyeing apparatus of the present invention;
FIG. 4 is a schematic structural view of a dyeing wet steaming system in the loose fiber wet steaming continuous dyeing apparatus of the present invention;
FIG. 5 is a schematic view of a water washing system in the loose fiber wet-steaming continuous dyeing apparatus of the present invention;
FIG. 6 is a schematic structural view of a drying and cotton-stripping system in the loose fiber wet-steaming continuous dyeing apparatus of the present invention;
fig. 7 is the structure schematic diagram of the bulk fiber continuous drying device of the utility model.
In the drawings, the components represented by the respective reference numerals are as follows:
1-cotton laying system, 2-quilting cotton storage system, 3-dyeing wet steaming system, 4-washing system, 5-drying cotton-splitting system, 1-1-disc plucker, 1-2-bin cotton mixer, 1-3-opener, 1-4-automatic cotton feeder, 2-1-honing machine, 2-2-cotton storage box I, 3-1-centering machine I, 3-2-dye water tank I, 3-3-two-roller padder I, 3-4-dye water tank II, 3-5-two-roller padder II, 3-6-auxiliary agent water tank, 3-7-uniform padder, 3-8-reducing steaming box, 3-9-two-roller heavy inclined padder I, 4-1-sealed washing water tank I, 4-2-sealing acid washing water tank, 4-3-sealing soaping water tank, 4-4-sealing hot washing water tank, 4-5-sealing washing water tank II, 4-6-sealing color fixing water tank, 4-7-sealing oiling water tank, 4-9-two-roll heavy inclined padder II, 4-10-two-roll padder, 5-1-cotton storage box II, 5-2-loose fiber continuous drying device, 5-3-cotton storage box III, 5-4-seam ripping machine, 5-2-1-hot air drying machine, 5-2-2-cloth guide roller transmission frame and 5-2-3-centering machine II.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1 to 7, a loose fiber wet-steaming continuous dyeing apparatus includes: the cotton spreading system 1, the quilting cotton storage system 2, the dyeing wet steaming system 3, the water washing system 4 and the drying cotton dismantling system 5 are sequentially arranged by taking the material moving direction as the positive direction.
In one embodiment, the cotton laying system 1 comprises: the cotton picker comprises a disc plucker 1-1, a bin cotton mixer 1-2, a cotton opener 1-3 and an automatic cotton feeder 1-4 which are sequentially connected with the disc plucker 1-1 through pipelines.
In one embodiment, a honing seam cotton storage system comprises: the honing machine 2-1 and the cotton storage boxes 2-2 are sequentially arranged by taking the material moving direction as the positive direction.
In one embodiment, the dye wet steam system 3 includes: the dyeing and finishing process comprises the following steps of taking the material moving direction as the positive direction, sequentially arranging a centering machine 3-1, a dye water tank I3-2, a two-roller padder I3-3, a dye water tank II 3-4, a two-roller padder II 3-5, an auxiliary agent water tank 3-6, a uniform padder 3-7, a reduction steam box 3-8 and a two-roller heavy inclined padder I3-9.
In one embodiment, the water wash system 4 includes: the device comprises a sealed water washing tank I4-1, a sealed acid washing tank II 4-2, a sealed soaping tank II 4-3, a sealed hot washing tank II 4-4, a sealed water washing tank II 4-5, a sealed color fixing tank II 4-6, a sealed oil applying tank II 4-7 and a two-roller heavy inclined padder II 4-9 which are sequentially arranged in the forward direction of the movement direction of materials.
In one embodiment, two-roll padders 4-8 are arranged between the first sealed water washing tank 4-1, the second sealed acid washing tank 4-2, the second sealed soaping tank 4-3, the second sealed hot washing tank 4-4, the second sealed water washing tank 4-5, the second sealed color fixing tank 4-6, the second sealed oil feeding tank 4-7 and the second two-roll heavy inclined padders 4-9.
In one embodiment, the drying and cotton-stripping system 5 comprises a second cotton storage box 5-1, a loose fiber continuous drying device 5-2, a third cotton storage box 5-3 and a seam ripper 5-4 which are sequentially arranged with the material moving direction as the positive direction.
In one embodiment, the loose fiber continuous drying device 5-2 comprises: the hot air drying machines 5-2-1 are arranged in sequence by taking the material moving direction as the positive direction;
the cloth guide roller drying machine also comprises a cloth guide roller transmission frame 5-2-2, wherein the cloth guide roller transmission frame 5-2-2 is fixedly connected with the outer wall of the hot air drying machine 5-2-1;
a second centering machine 5-2-3 is arranged between the hot air drying machines 5-2-1.
Example 1
A loose fiber wet steaming continuous dyeing method comprises the following steps:
(1) according to the loose fiber wet-steaming continuous dyeing equipment, the loose fibers of the materials are sequentially processed by the cotton paving system 1 and the quilting cotton storage system 2 to output loose fiber cloth;
(2) the output material loose fiber cloth passes through the dyeing wet steaming system 3, the water washing system 4 and the drying cotton-disassembling system 5 in sequence, and the loose fiber wet steaming continuous dyeing is realized.
The dyeing process comprises the following steps: the method comprises the steps that material loose fiber cloth sequentially passes through a centering machine 3-1, a dye water tank I3-2, a two-roller padder I3-3, a dye water tank II 3-4, a two-roller padder II 3-5, an auxiliary agent water tank 3-6, a uniform padder 3-7, a reduction steam box 3-8 and a two-roller heavy inclined padder I3-9 in a dyeing wet steaming system 3 in a continuous transmission mode, and correction of fabric deviation, immersion in a fabric liquid, padding and extrusion of the loose fiber cloth, re-immersion in the dye liquid, re-padding and extrusion of the loose fiber cloth, immersion in an auxiliary agent solution, uniform padding rate, open width steaming and washing, and gravity extrusion of water in the loose fiber cloth are sequentially carried out through the dyeing wet steaming system 3. The width of the loose fiber cloth in the steps (1) to (2) is 1.5m, the output speed is 35m/min, in the step (2), the output material loose fiber cloth passes through a dyeing wet steaming system 3, the temperature of dye liquid in a dye water tank I3-2 and a dye water tank II 3-4 is 25 ℃, the rolling residual rate of the loose fiber cloth after being soaked and extruded by a two-roller padder I3-3 and a two-roller padder II 3-5 is 60%, and the dye liquid is prepared from the following raw materials in concentration: 60g/L of dye, 50g/L of anhydrous sodium sulphate, 8g/L of penetrating agent, 6g/L of wax removing agent and water as solvent, wherein the assistant solution in the assistant water tank 3-6 is prepared from the following raw materials in concentration: 100g/L of anhydrous sodium sulphate, 6g/L of flake caustic soda, 30g/L of soda ash and water as a solvent, wherein the rolling residue rate of the bulk fiber cloth after passing through a uniform padder for 3-7 uniform rolling residue rate is 75%, the steaming and washing temperature of the bulk fiber cloth after passing through a reduction steam box for 3-8 open width steaming and washing is 100 ℃, and the steaming and washing time is 4 min.
Example 2
A loose fiber wet steaming continuous dyeing method comprises the following steps:
(1) according to the loose fiber wet-steaming continuous dyeing equipment, the loose fibers of the materials are sequentially processed by the cotton paving system 1 and the quilting cotton storage system 2 to output loose fiber cloth;
(2) the output material loose fiber cloth passes through the dyeing wet steaming system 3, the water washing system 4 and the drying cotton-disassembling system 5 in sequence, and the loose fiber wet steaming continuous dyeing is realized.
The dyeing process comprises the following steps: the method comprises the steps that material loose fiber cloth sequentially passes through a centering machine 3-1, a dye water tank I3-2, a two-roller padder I3-3, a dye water tank II 3-4, a two-roller padder II 3-5, an auxiliary agent water tank 3-6, a uniform padder 3-7, a reduction steam box 3-8 and a two-roller heavy inclined padder I3-9 in a dyeing wet steaming system 3 in a continuous transmission mode, and correction of fabric deviation, immersion in a fabric liquid, padding and extrusion of the loose fiber cloth, re-immersion in the dye liquid, re-padding and extrusion of the loose fiber cloth, immersion in an auxiliary agent solution, uniform padding rate, open width steaming and washing, and gravity extrusion of water in the loose fiber cloth are sequentially carried out through the dyeing wet steaming system 3. The width of the loose fiber cloth in the steps (1) to (2) is 1.5m, the output speed is 50m/min, in the step (2), the temperature of dye liquor in an output material loose fiber cloth passing through a dyeing wet steaming system 3 and a dye water tank I3-2 and a dye water tank II 3-4 is 30 ℃, the rolling residual rate of the loose fiber cloth after being soaked and extruded by a two-roller padder I3-3 and a two-roller padder II 3-5 is 65%, and the dye liquor is prepared from the following raw materials in concentration: 80g/L of dye, 50g/L of anhydrous sodium sulphate, 8g/L of penetrating agent, 6g/L of wax removing agent and water as solvent, wherein the assistant solution in the assistant water tank 3-6 is prepared from the following raw materials in concentration: 100g/L of anhydrous sodium sulphate, 6g/L of flake caustic soda, 30g/L of soda ash and water as a solvent, wherein the rolling residue rate of the bulk fiber cloth after passing through a uniform padder for 3-7 uniform rolling residue rate is 78%, the steaming and washing temperature of the bulk fiber cloth after passing through a reduction steam box for 3-8 open width steaming and washing is 101 ℃, and the steaming and washing time is 4 min.
Example 3
A loose fiber wet steaming continuous dyeing method comprises the following steps:
(1) according to the loose fiber wet-steaming continuous dyeing equipment, the loose fibers of the materials are sequentially processed by the cotton paving system 1 and the quilting cotton storage system 2 to output loose fiber cloth;
(2) the output material loose fiber cloth passes through the dyeing wet steaming system 3, the water washing system 4 and the drying cotton-disassembling system 5 in sequence, and the loose fiber wet steaming continuous dyeing is realized.
The dyeing process comprises the following steps: the method comprises the steps that material loose fiber cloth sequentially passes through a centering machine 3-1, a dye water tank I3-2, a two-roller padder I3-3, a dye water tank II 3-4, a two-roller padder II 3-5, an auxiliary agent water tank 3-6, a uniform padder 3-7, a reduction steam box 3-8 and a two-roller heavy inclined padder I3-9 in a dyeing wet steaming system 3 in a continuous transmission mode, and correction of fabric deviation, immersion in a fabric liquid, padding and extrusion of the loose fiber cloth, re-immersion in the dye liquid, re-padding and extrusion of the loose fiber cloth, immersion in an auxiliary agent solution, uniform padding rate, open width steaming and washing, and gravity extrusion of water in the loose fiber cloth are sequentially carried out through the dyeing wet steaming system 3. The width of the loose fiber cloth in the steps (1) to (2) is 1.5m, the output speed is 70m/min, in the step (2), the temperature of dye liquor in an output material loose fiber cloth passing through a dyeing wet steaming system 3 and a dye water tank I3-2 and a dye water tank II 3-4 is 35 ℃, the rolling residual rate of the loose fiber cloth after being soaked and extruded by a two-roller padder I3-3 and a two-roller padder II 3-5 is 70%, and the dye liquor is prepared from the following raw materials in concentration: 120g/L of dye, 50g/L of anhydrous sodium sulphate, 8g/L of penetrating agent, 6g/L of wax removing agent and water as solvent, wherein the assistant solution in the assistant water tank 3-6 is prepared from the following raw materials in concentration: 100g/L of anhydrous sodium sulphate, 6g/L of flake caustic soda, 30g/L of soda ash and water as a solvent, wherein the rolling residue rate of the bulk fiber cloth after passing through a uniform padder for 3-7 uniform rolling residue rate is 80%, the steaming and washing temperature of the bulk fiber cloth after passing through a reduction steam box for 3-8 open width steaming and washing is 102 ℃, and the steaming and washing time is 4 min.
In addition, various embodiments of the present invention can be combined arbitrarily, and the disclosed content should be regarded as the present invention as long as it does not violate the idea of the present invention. The above description is only for the preferred embodiment of the present invention, and should not be construed as limiting the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (7)
1. A loose fiber wet-steaming continuous dyeing equipment is characterized by comprising: the cotton spreading system, the quilting cotton storage system, the dyeing wet steaming system, the washing system and the drying cotton dismantling system are sequentially arranged by taking the material moving direction as the positive direction.
2. The loose fiber wet-steaming continuous dyeing equipment as claimed in claim 1, wherein the cotton spreading system comprises: the cotton picking machine comprises a disc plucker, and a bin cotton mixing machine, a cotton opener and an automatic cotton feeder which are sequentially connected through a pipeline.
3. The loose fiber wet-steaming continuous dyeing equipment as claimed in claim 1, wherein the quilting cotton storage system comprises: the honing machine and the cotton storage boxes are sequentially arranged by taking the material moving direction as the positive direction.
4. The loose fiber wet-steaming continuous dyeing equipment according to claim 1, wherein the dyeing wet-steaming system comprises: the device comprises a centering machine I, a dye water tank I, a two-roller padder I, a dye water tank II, a two-roller padder II, an auxiliary agent water tank, a uniform padder, a reduction steam box and a two-roller heavy skew padder I which are sequentially arranged in the forward direction of the material movement direction.
5. The loose fiber wet-steaming continuous dyeing equipment according to claim 1, characterized in that the water washing system comprises: the device comprises a first sealed water washing tank, a first sealed acid washing tank, a second sealed water washing tank, a second sealed color fixing tank, a second sealed oil applying tank and a second two-roller heavy inclined padder, wherein the first sealed water washing tank, the first sealed acid washing tank, the second sealed soaping tank, the second sealed hot water washing tank, the second sealed color fixing tank, the second sealed oil applying tank and the second two-.
6. The loose fiber wet-steaming continuous dyeing equipment as claimed in claim 1, wherein the drying and cotton-detaching system comprises: the cotton storage box II, the loose fiber continuous drying device, the cotton storage box III and the seam ripper are sequentially arranged by taking the material moving direction as the positive direction.
7. The loose fiber wet steaming continuous dyeing equipment as claimed in claim 6, wherein the loose fiber continuous drying device comprises: the hot air drying machines are sequentially arranged by taking the material moving direction as the positive direction;
the cloth guide roller transmission frame is fixedly connected with the outer wall of the hot air dryer;
and a centering machine II is arranged between the hot air drying machines.
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| CN202020252078.3U CN211947332U (en) | 2020-03-04 | 2020-03-04 | Loose fiber wet-steaming continuous dyeing equipment |
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| CN202020252078.3U CN211947332U (en) | 2020-03-04 | 2020-03-04 | Loose fiber wet-steaming continuous dyeing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111206309A (en) * | 2020-03-04 | 2020-05-29 | 浙江社标纤维有限公司 | Loose fiber wet-steaming continuous dyeing equipment and dyeing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111206309A (en) * | 2020-03-04 | 2020-05-29 | 浙江社标纤维有限公司 | Loose fiber wet-steaming continuous dyeing equipment and dyeing method |
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