CN211946952U - Automatic vinasse lifting equipment - Google Patents
Automatic vinasse lifting equipment Download PDFInfo
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- CN211946952U CN211946952U CN202020209352.9U CN202020209352U CN211946952U CN 211946952 U CN211946952 U CN 211946952U CN 202020209352 U CN202020209352 U CN 202020209352U CN 211946952 U CN211946952 U CN 211946952U
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Abstract
The utility model relates to the field of automatic production of white spirit brewing, in particular to an automatic lees removing device from a cellar pool, which comprises a longitudinal guide rail, a lees removing mechanism, a transverse moving conveying mechanism and a longitudinal conveyor; the grain lifting mechanism comprises a longitudinal translation unit, a transverse translation unit, a lifting unit, a horizontal rotation unit, a turnover unit and a shoveling and conveying unit, wherein the longitudinal translation unit capable of moving along the direction of longitudinal guide rails is arranged between the longitudinal guide rails on two sides; the utility model provides an automatic rise in a wretched state equipment from cellar for storing things pond can effectively reduce the intensity of labour who rises in a wretched state, suitable further popularization and application.
Description
Technical Field
The utility model relates to the field of automatic production for brewing white spirit, in particular to an automatic vinasse starting device from a cellar pool.
Background
At present, most of white spirit production enterprises still adopt manual lees lifting, and a small part of the enterprises adopt a travelling crane grab bucket to carry out lees lifting operation. The manual vinasse removal is labor-intensive, and carbon dioxide poisoning is easy to happen in the wine cellar. The crane grab bucket has high requirement on the operating skill of workers when the crane grab bucket starts to run the fermented grains, the dead angle of the residual fermented grains in the pit after the crane grab bucket works is large, the problem of large extrusion damage of the crane grab bucket to the fermented grains also exists, and the pit mud is easy to damage.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic vinasse playing equipment, which aims to solve the technical problems of high vinasse playing labor intensity, dangerousness in vinasse playing and high operation difficulty of vinasse playing mechanical equipment.
The utility model discloses cross following technical scheme and realize:
an automatic lees lifting device comprises a longitudinal guide rail, a lees lifting mechanism, a transverse traveling conveying mechanism and a longitudinal conveyor;
the grain lifting mechanism comprises a longitudinal translation unit, a transverse translation unit, a lifting unit, a horizontal rotation unit, a turnover unit and a shoveling and conveying unit, wherein the longitudinal translation unit capable of moving along the direction of longitudinal guide rails is arranged between the longitudinal guide rails on two sides;
the transverse moving conveying mechanism comprises a transverse conveying unit and a longitudinal moving unit, wherein the longitudinal moving unit capable of moving along the direction of the longitudinal guide rails is arranged between the longitudinal guide rails on the two sides, and the transverse conveying unit is arranged on the longitudinal moving unit and is used for conveying the grains to a feed opening of the longitudinal moving unit;
the longitudinal conveyor is arranged below the feed opening of the longitudinal moving unit and is used for conveying the grains to a storage bin outside the cellar area.
Furthermore, the longitudinal translation unit can adopt a gantry translation mode or a travelling crane translation mode.
Furthermore, the scraper conveyor is selected as the scraper conveying unit, and rake teeth which are distributed at equal intervals are arranged on the outer surface of a scraper of the scraper conveyor along the length direction.
Furthermore, a front laser ranging sensor is arranged on the front side wall of the shoveling and conveying unit, side laser ranging sensors are respectively arranged on two sides of the shoveling and conveying unit, and a height laser ranging sensor is arranged at the bottom of the shoveling and conveying unit.
The utility model has the advantages that:
1. can realize layered grain rising without large grain rising dead angles.
2. Simulating a manual grain lifting mode, namely simulating a fork shovel mode to shovel fermented grains from the pit. The mode can reduce the extrusion of the tool to the fermented grains to the maximum extent and reduce the damage to the material property of the fermented grains.
3. The problem of automatically conveying the fermented grains out of the cellar area is well solved, and the carrying strength is reduced.
4. The mode of lifting the grains from the grab bucket is safe, and the damage to the wall of the pit is reduced.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic view of a gantry-type automatic lees removing device in embodiment 1
FIG. 2 is a schematic structural view of a vintage taking mechanism;
fig. 3 is a schematic view of a rake tine;
FIG. 4 is a schematic diagram of grain lifting mechanism and a transverse moving conveyor at different grain material heights;
FIG. 5 is a schematic view showing the structure of a traveling automatic lees removing device in embodiment 2;
description of the main elements
The device comprises a longitudinal rail 100, a vinasse lifting mechanism 200, a transverse traveling conveying mechanism 300, a longitudinal conveyor 400, a side laser ranging sensor 500, a front laser ranging sensor 600, a height laser ranging sensor 700, a longitudinal translation unit 210, a transverse translation unit 220, a lifting unit 230, a rotating unit 240, a turnover unit 250, a shoveling conveying unit 260, a transverse conveying unit 310, a longitudinal traveling unit 320 and a feed opening 321.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Example 1
Referring to fig. 1-3, an automatic lees removing device comprises a longitudinal guide rail 100, a lees removing mechanism 200, a transverse traveling conveying mechanism 300 and a longitudinal conveyor 400; wherein the longitudinal rail 100 is installed at a workshop traveling rail position or shares a rail with a workshop traveling.
The vinasse lifting mechanism 200 comprises a longitudinal translation unit 210, a transverse translation unit 220, a lifting unit 230, a horizontal rotation unit 240, a turnover unit 250 and a shoveling and conveying unit 260, wherein the longitudinal translation unit 210 capable of moving along the direction of the longitudinal guide rails 100 is arranged between the longitudinal guide rails 100 on the two sides, and the longitudinal translation unit 210 adopts a gantry translation mode; a horizontal beam of the longitudinal translation unit 210 is provided with a transverse translation unit 220 capable of moving along the direction of the horizontal beam, wherein the transverse translation unit 220 can adopt a motor-driven gear rack and linear slide rail combination type (such as a transverse translation unit type of a large gantry machine tool); the bottom of the transverse translation unit 220 is provided with a lifting unit 230, wherein the lifting unit 230 can adopt a motor-driven worm gear and linear slide rail combination type; the bottom of the lifting unit 230 is connected with a horizontal rotating unit 240, wherein the horizontal rotating unit 240 can adopt a motor-driven gear type (such as a tower crane rotating structure) and can rotate 180 degrees on the horizontal plane to realize grain rising in two directions and reduce dead angles of grain rising operation; the output end of the horizontal rotation unit 240 is connected with a turning unit 250, the turning unit 250 is connected with a shoveling material conveying unit 260 through a rotating shaft, and is used for driving the shoveling material conveying unit 260 to turn over, and adjusting the operation angle of the shoveling material conveying unit 260, wherein the turning unit 250 can adopt a motor-driven gear type, under the action of the turning unit 250, the shoveling material conveying unit 260 can swing around the rotating shaft of the turning unit 250, and can automatically turn over the shoveling material conveying unit 260 according to the height of a shoveling material port of the shoveling material conveying unit 260, so that the material outlet of the shoveling material conveying unit 260 is always kept at the same height, and finally, the height of the fall between the material outlet and the transverse conveying mechanism is basically unchanged.
The transverse moving conveying mechanism 300 comprises a transverse conveying unit 310 and a longitudinal moving unit 320, wherein the longitudinal moving unit 320 capable of moving along the direction of the longitudinal guide rails 100 is arranged between the longitudinal guide rails 100 on the two sides, the longitudinal moving unit 320 can adopt a travelling translation mode, the transverse conveying unit 310 is arranged on the longitudinal moving unit 320 and is used for conveying the waste materials to a feed opening 321 of the longitudinal moving unit 320, and the transverse conveying unit 310 can adopt an existing belt conveyor;
the longitudinal conveyor 400 is disposed below the discharge port 321 of the longitudinal traveling unit 320, and is used for conveying the waste material into the bin outside the cellar area, wherein the longitudinal conveyor 400 may be an existing belt conveyor.
Further, the shoveling and conveying unit 260 adopts a chain plate conveyor, and rake teeth 2601 which are arranged at equal intervals are arranged on the outer surface of a chain plate of the chain plate conveyor along the length direction; rake teeth 2601 on a plate chain at the bottom end of the shoveling and conveying unit 260 extend into the vinasse in the pit, and the vinasse is conveyed along the plate chain through the rake teeth 2601.
Further, a front laser ranging sensor 600 is arranged on the front side wall of the shoveling and conveying unit 260, side laser ranging sensors 500 are respectively arranged on two sides of the shoveling and conveying unit 260, and a height laser ranging sensor 700 is arranged at the bottom of the shoveling and conveying unit 260; wherein the side laser ranging sensor 500, the front laser ranging sensor 600, the height laser ranging sensor 700 and the grain lifting mechanism 200 are electrically connected with an external controller; the side laser ranging sensor 500 and the front laser ranging sensor 600 are arranged for monitoring the distance between the grain lifting mechanism 200 and the side wall of the cellar pool and preventing the grain lifting mechanism 200 from colliding with the side wall of the cellar pool; the height laser ranging sensor 700 is used for detecting the distance between the grain lifting mechanism 200 and the grain material.
The actuation of each unit in the device can be realized by simple programming by those skilled in the art, which is a conventional technical means in the field.
A lees-removing working process: and the vinasse starting mechanism 200 moves to a specified area of the pit or the middle position of the specified pit according to vinasse starting requirements. The front laser ranging sensor 600, the side laser ranging sensor 500 and the height laser ranging sensor 700 on the grain starting mechanism 200 perform measurement work, and the grain starting range is set according to the measured distance data. The grain lifting mechanism 200 lowers the shoveling and conveying unit 260 to be close to the surface of the fermented grains, and the rake teeth are inserted into the fermented grains. The scraper chain of the shoveling and conveying unit 260 is started to operate, the grain lifting mechanism 200 moves forwards along the longitudinal rail at a certain speed, and the fermented grains are continuously shoveled by the rake teeth and are taken away from the cellar and conveyed to the discharge hole of the scraper chain to fall onto the transverse conveying unit 310 of the transverse moving and conveying mechanism 300 which follows the grain lifting mechanism 200. The transverse conveying unit 310 conveys the fermented grains to the tail end feed opening 321 and falls onto the longitudinal conveyor 400, and the longitudinal conveyor 400 conveys the fermented grains to a container outside the pit area. When the front laser ranging sensor 600 on the shoveling and conveying unit 260 detects a certain set value away from the wall of the cellar, the vinasse starting mechanism 200 stops advancing, ascends and retreats to the starting point, transversely translates for a certain distance and then descends for a certain height (vinasse starting layer height). The above-described vinasse-removing operation is then repeated. When the grain-fermented grains in the front half area of the current layer are completely removed, the horizontal rotating unit 240 rotates 180 degrees, so that the material shoveling port of the material shoveling and conveying unit 260 faces backwards, the grain-removing mechanism 200 moves backwards along the longitudinal guide rail 100, and the grain-removing operation in the rear half area of the current layer is performed. After the grain lifting operation of the layer is completed, the lifting unit 230 descends to a certain layer height, so that the shoveling and conveying unit 260 can perform the grain lifting operation of the next layer of fermented grains. And the rest is done in turn to finish the vinasse starting operation of each layer. When the pit reaches the bottom layer, the detection distance of the height laser ranging sensor 700 reaches a set value, and the pit is stopped to be continuously explored, so that the pit operation of one pit is completed. And then the vinasse starting mechanism 200 moves to the middle part of the next cellar pool or cellar pool area according to the set requirement, and vinasse starting operation of the next cellar pool is carried out.
Example 2
Referring to fig. 5, the mechanism of the present embodiment is substantially the same as that of embodiment 1, except that the longitudinal translation unit 210 in the present embodiment adopts a traveling translation manner, and the longitudinal rail 100 is disposed on the ground, which can reduce the height dimension of the grain-raising mechanism and reduce the moment acting during grain raising.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. An automatic vinasse lifting device is characterized by comprising a longitudinal guide rail (100), a vinasse lifting mechanism (200), a transverse moving conveying mechanism (300) and a longitudinal conveyor (400);
the vinasse lifting mechanism (200) comprises a longitudinal translation unit (210), a transverse translation unit (220), a lifting unit (230), a horizontal rotation unit (240), a turnover unit (250) and a shoveling and conveying unit (260), wherein the longitudinal translation unit (210) capable of moving along the direction of the longitudinal guide rails (100) is arranged between the longitudinal guide rails (100) at two sides, a horizontal beam of the longitudinal translation unit (210) is provided with a transverse translation unit (220) which can move along the direction of the horizontal beam, the bottom of the transverse translation unit (220) is provided with a lifting unit (230), the bottom of the lifting unit (230) is connected with a horizontal rotation unit (240), the output end of the horizontal rotating unit (240) is connected with a turning unit (250), the overturning unit (250) is connected with the shoveling and conveying unit (260) through a rotating shaft and used for driving the shoveling and conveying unit (260) to overturn;
the transverse moving conveying mechanism (300) comprises a transverse conveying unit (310) and a longitudinal moving unit (320), wherein the longitudinal moving unit (320) capable of moving along the direction of the transverse conveying unit is arranged between the longitudinal guide rails (100) on the two sides, and the transverse conveying unit (310) is arranged on the longitudinal moving unit (320) and is used for conveying the waste materials to a discharging opening (321) of the longitudinal moving unit (320);
the longitudinal conveyor (400) is arranged below a feed opening (321) of the longitudinal moving unit (320) and is used for conveying the waste material to a bin outside the cellar pool area.
2. The automatic spent grain equipment of claim 1, wherein the longitudinal translation unit (210) can adopt a gantry translation mode or a traveling translation mode.
3. An automatic vinasse lifting equipment according to claim 1, wherein the shoveling and conveying unit (260) is a chain scraper conveyor, and the outer surface of a chain scraper of the chain scraper conveyor is provided with rake teeth (2601) which are arranged at equal intervals along the length direction.
4. The automatic vinasse lifting equipment according to claim 1, wherein a front laser ranging sensor (600) is arranged on the front side wall of the shoveling and conveying unit (260), side laser ranging sensors (500) are respectively arranged on two sides of the shoveling and conveying unit (260), and a height laser ranging sensor (700) is arranged at the bottom of the shoveling and conveying unit (260).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020209352.9U CN211946952U (en) | 2020-02-25 | 2020-02-25 | Automatic vinasse lifting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020209352.9U CN211946952U (en) | 2020-02-25 | 2020-02-25 | Automatic vinasse lifting equipment |
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| Publication Number | Publication Date |
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| CN211946952U true CN211946952U (en) | 2020-11-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020209352.9U Active CN211946952U (en) | 2020-02-25 | 2020-02-25 | Automatic vinasse lifting equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111117823A (en) * | 2020-02-25 | 2020-05-08 | 百特（福建）智能装备科技有限公司 | Automatic vinasse lifting equipment |
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2020
- 2020-02-25 CN CN202020209352.9U patent/CN211946952U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111117823A (en) * | 2020-02-25 | 2020-05-08 | 百特（福建）智能装备科技有限公司 | Automatic vinasse lifting equipment |
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