CN211936172U - An integrated device for collecting condensation, dehumidification and dust removal after wet desulfurization of sintering flue gas - Google Patents
An integrated device for collecting condensation, dehumidification and dust removal after wet desulfurization of sintering flue gas Download PDFInfo
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Abstract
本实用新型公开了一种烧结烟气湿法脱硫后的集冷凝除湿及除尘一体化装置,包括水洗冷凝塔、冷却水循环组件,所述水洗冷凝塔的塔体下侧面用于引入湿法脱硫后的烧结烟气,所述冷却水循环组件设置在水洗冷凝塔外部并且与其连接用于提供和回收冷却水,烧结烟气通过水洗冷凝塔处理后从顶部排入湿式电除尘器。本实用新型能够有效降低现有的烧结烟气湿法脱硫后烟气湿度,从而达实现烟气消白,同时可对湿电入口粉尘进行水洗预处理,降低其入口粉尘浓度,最终确保湿电后粉尘超低排放。
The utility model discloses an integrated device for collecting, condensing, dehumidifying and dedusting after wet desulfurization of sintering flue gas, which comprises a water washing condensing tower and a cooling water circulation component. The sintering flue gas, the cooling water circulation component is arranged outside the washing and condensing tower and is connected to it for supplying and recovering cooling water. The utility model can effectively reduce the humidity of the flue gas after the wet desulfurization of the existing sintering flue gas, so as to realize the whitening of the flue gas, and at the same time, the wet power inlet dust can be washed and pretreated to reduce the inlet dust concentration, and finally ensure the wet power Ultra-low emission of rear dust.
Description
技术领域technical field
本实用新型属于烧结烟气处理技术领域,具体涉及一种烧结烟气湿法脱硫后的集冷凝除湿及除尘一体化装置。The utility model belongs to the technical field of sintering flue gas treatment, in particular to an integrated device for collecting condensation, dehumidification and dust removal after wet desulfurization of sintering flue gas.
背景技术Background technique
现有技术中烧结烟气湿法脱硫后降温冷凝除湿技术采用氟塑料管式换热器,烧结烟气湿法脱硫后除尘技术采用湿式电除尘器。In the prior art, the fluoroplastic tubular heat exchanger is used for cooling, condensing and dehumidifying technology after wet desulfurization of sintering flue gas, and the wet electrostatic precipitator is used for dust removal technology after wet desulfurization of sintering flue gas.
氟塑料管式换热器换热温降幅度小、湿度降低幅度小(最经济性温降:5℃,含湿量降低:3%),若要片面增大烟气湿度的降低幅度,则需大幅度增大换热面积,造成一次投资费用大大增加,且氟塑料管耐压、耐高温能力低,易穿孔漏水,影响系统正常运行。Fluoroplastic tubular heat exchangers have a small heat exchange temperature drop and a small humidity drop (the most economical temperature drop: 5°C, moisture content drop: 3%). If you want to unilaterally increase the flue gas humidity drop, The heat exchange area needs to be greatly increased, resulting in a great increase in the primary investment cost, and the fluoroplastic tube has low pressure resistance and high temperature resistance, and is easy to perforate and leak water, which affects the normal operation of the system.
湿式电除尘器除尘效率低,常规效率:80%,若要满足出口粉尘超低排放要求(即粉尘浓度≤10mg/Nm3),需确保其入口粉尘浓度≤50mg/Nm3(即吸收塔出口粉尘浓度≤50mg/Nm3),而现有的烧结机头电除尘器出口粉尘排放浓度较高(普遍在120-150mg/Nm3),烟气经湿法脱硫后难以确保粉尘浓度≤50mg/Nm3,从而难以保证湿电出口粉尘浓度≤10mg/Nm3;若要实现湿电出口粉尘最终超低排放,需对烧结机头电除尘器进行升级改造,增加比集尘面积,而现有烧结电除尘区域场地普遍难以满足改造要求,同时其升级改造投资费用较高。The dust removal efficiency of the wet electrostatic precipitator is low, and the conventional efficiency is 80%. To meet the ultra-low emission requirements of outlet dust (ie, the dust concentration is ≤10mg/Nm 3 ), it is necessary to ensure that the inlet dust concentration is ≤ 50mg/Nm 3 (ie the outlet of the absorption tower). Dust concentration ≤ 50mg/Nm 3 ), while the existing sintering head electrostatic precipitator outlet has a high dust emission concentration (generally 120-150mg/Nm 3 ), and it is difficult to ensure that the dust concentration ≤ 50mg/ Nm 3 , so it is difficult to ensure that the dust concentration at the wet power outlet is less than or equal to 10 mg/Nm 3 ; to achieve the ultimate ultra-low emission of dust at the wet power outlet, it is necessary to upgrade the sintering head electrostatic precipitator to increase the specific dust collection area. It is generally difficult for the site in the sintered electrostatic precipitator to meet the requirements of renovation, and the investment cost of upgrading and renovation is relatively high.
实用新型内容Utility model content
有鉴于此,本实用新型的主要目的在于提供一种烧结烟气湿法脱硫后的集冷凝除湿及除尘一体化装置。In view of this, the main purpose of the present invention is to provide an integrated device for collecting condensation, dehumidification and dust removal after wet desulfurization of sintered flue gas.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present utility model is achieved in this way:
本实用新型实施例提供一种烧结烟气湿法脱硫后的集冷凝除湿及除尘一体化装置,包括水洗冷凝塔、冷却水循环组件,所述水洗冷凝塔的塔体下侧面用于引入湿法脱硫后的烧结烟气,所述冷却水循环组件设置在水洗冷凝塔外部并且与其连接用于提供和回收冷却水,烧结烟气通过水洗冷凝塔处理后从顶部排入湿式电除尘器。The embodiment of the present utility model provides an integrated device for collecting condensation, dehumidification and dust removal after wet desulfurization of sintered flue gas, comprising a water washing condensation tower and a cooling water circulation component, and the lower side of the tower body of the water washing condensation tower is used for introducing wet desulfurization After the sintering flue gas, the cooling water circulation component is arranged outside the water washing and condensing tower and is connected to it for supplying and recovering cooling water.
上述方案中,所述水洗冷凝塔包括塔体、喷淋和气液分离机构、除雾器,所述塔体的下侧面设置有进气口,顶部设置有出气口;所述喷淋和气液分离机构从下到上设置在塔体内;所述除雾器设置在塔体内并且位于喷淋和气液分离机构上方。In the above scheme, the water washing condensation tower includes a tower body, a spray and gas-liquid separation mechanism, and a mist eliminator, the lower side of the tower body is provided with an air inlet, and the top is provided with an air outlet; the spray and gas-liquid separation The mechanism is arranged in the tower body from bottom to top; the mist eliminator is arranged in the tower body and above the spraying and gas-liquid separation mechanism.
上述方案中,所述喷淋和气液分离机构包括至少一个气液分离器和雾化喷淋层,所述气液分离器和雾化喷淋层从下到上交错设置;所述气液分离器与冷却水循环组件的回水端连接,所述雾化喷淋层与冷却水循环组件2的出水端连接。In the above solution, the spraying and gas-liquid separation mechanism includes at least one gas-liquid separator and an atomized spray layer, and the gas-liquid separator and the atomized spray layer are staggered from bottom to top; the gas-liquid separation The device is connected to the return water end of the cooling water circulation assembly, and the atomized spray layer is connected to the water outlet end of the cooling water circulation assembly 2 .
上述方案中,所述雾化喷淋层沿塔体径向均匀布设构成高效水洗喷淋装置;所述高效水洗喷淋装置包括喷淋管道和若干个喷嘴;所述喷淋管道沿塔体的径向设置,所述喷淋管道上均匀布设若干个喷嘴。In the above scheme, the atomized spray layers are evenly distributed along the radial direction of the tower body to form a high-efficiency water washing spray device; the high-efficiency water washing and spray device includes a spray pipe and a number of nozzles; the spray pipe is along the tower body. radially arranged, a plurality of nozzles are evenly arranged on the spray pipe.
上述方案中,所述冷却水循环组件包括冷却循环水塔、冷却循环水泵,所述冷却循环水泵设置数量与喷淋和气液分离机构中雾化喷淋层的数量相同,并且进水端均与冷却循环水塔的出水端连接;所述冷却循环水泵的出水端分别通过冷却水出水管路与对应的雾化喷淋层连接;所述气液分离器的回水端通过回水管路与冷却循环水塔的进水端连接。In the above solution, the cooling water circulation component includes a cooling circulating water tower and a cooling circulating water pump, and the number of the cooling circulating water pumps is the same as the number of atomized spray layers in the spraying and gas-liquid separation mechanism, and the water inlet end is the same as the cooling circulating water pump. The water outlet end of the water tower is connected; the water outlet end of the cooling circulating water pump is respectively connected with the corresponding atomizing spray layer through the cooling water outlet pipeline; the return water end of the gas-liquid separator is connected with the cooling circulating water tower through the return water pipeline. Inlet connection.
上述方案中,还包括冷却水过滤组件,所述冷却水过滤组件与冷却水循环组件连接用于过滤循环水。In the above solution, a cooling water filter assembly is also included, and the cooling water filter assembly is connected to the cooling water circulation assembly for filtering the circulating water.
上述方案中,所述冷却水过滤组件包括浅层砂过滤器,所述浅层砂过滤器与冷却循环水塔连接,所述浅层砂过滤器的排污端与废水排水沟连接。In the above solution, the cooling water filter assembly includes a shallow sand filter, the shallow sand filter is connected to the cooling circulating water tower, and the discharge end of the shallow sand filter is connected to the waste water drainage ditch.
上述方案中,所述冷却循环水塔通过排水泵与浅层砂过滤器连接用于对循环水进行过滤除尘及排出废水。In the above solution, the cooling circulating water tower is connected to the shallow sand filter through a drainage pump for filtering and dedusting the circulating water and discharging waste water.
与现有技术相比,本实用新型能够有效降低现有的烧结烟气湿法脱硫后烟气湿度,从而达实现烟气消白,同时可对湿电入口粉尘进行水洗预处理,降低其入口粉尘浓度,最终确保湿电后粉尘超低排放。Compared with the prior art, the utility model can effectively reduce the humidity of the flue gas after the wet desulfurization of the existing sintering flue gas, so as to realize the whitening of the flue gas, and at the same time, the wet power inlet dust can be washed with water to pretreat the dust, so as to reduce the amount of the flue gas. Dust concentration, and ultimately ensure ultra-low dust emission after wet electricity.
附图说明Description of drawings
图1为本实用新型实施例提供一种烧结烟气湿法脱硫后的集冷凝除湿及除尘一体化装置的结构示意图。1 is a schematic structural diagram of an integrated device for collecting condensation, dehumidification and dust removal after wet desulfurization of sintering flue gas provided by an embodiment of the present invention.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
本实用新型实施例提供一种烧结烟气湿法脱硫后的集冷凝除湿及除尘一体化装置,如图1所示,包括水洗冷凝塔1、冷却水循环组件2,所述水洗冷凝塔1的塔体11下侧面用于引入湿法脱硫后的烧结烟气,所述冷却水循环组件2设置在水洗冷凝塔1外部并且与其连接用于提供和回收冷却水,烧结烟气通过水洗冷凝塔1处理后从顶部排入湿式电除尘器。The embodiment of the present utility model provides an integrated device for collecting condensation, dehumidification and dust removal after wet desulfurization of sintered flue gas, as shown in FIG. The lower side of the
所述水洗冷凝塔1包括塔体11、喷淋和气液分离机构12、除雾器13,所述塔体11的下侧面设置有进气口111,顶部设置有出气口112;所述喷淋和气液分离机构12从下到上设置在塔体11内;所述除雾器13设置在塔体11内并且位于喷淋和气液分离机构12上方。The water washing condensation tower 1 includes a
所述喷淋和气液分离机构12包括至少一个气液分离器121和雾化喷淋层122,所述气液分离器121和雾化喷淋层122从下到上交错设置;所述气液分离器121与冷却水循环组件2的回水端连接,所述雾化喷淋层122与冷却水循环组件2的出水端连接。The spraying and gas-
所述雾化喷淋层122沿塔体径向均匀布设构成高效水洗喷淋装置;所述高效水洗喷淋装置包括喷淋管道1221和若干个喷嘴1222;所述喷淋管道1221沿塔体11的径向设置,所述喷淋管道1221上均匀布设若干个喷嘴1222。The atomized spray layer 122 is evenly distributed along the radial direction of the tower body to form a high-efficiency water-washing spray device; the high-efficiency water-washing spray device includes a
所述冷却水循环组件2包括冷却循环水塔21、冷却循环水泵22,所述冷却循环水泵22设置数量与喷淋和气液分离机构12中雾化喷淋层122的数量相同,并且进水端均与冷却循环水塔21的出水端连接;所述冷却循环水泵22的出水端分别通过冷却水出水管路23与对应的雾化喷淋层122连接;所述气液分离器121的回水端通过回水管路24与冷却循环水塔21的进水端连接。The cooling water circulation assembly 2 includes a cooling circulating
进一步地,还包括冷却水过滤组件3,所述冷却水过滤组件3与冷却水循环组件2连接用于过滤循环水。Further, the cooling water filter assembly 3 is also included, and the cooling water filter assembly 3 is connected to the cooling water circulation assembly 2 for filtering the circulating water.
所述冷却水过滤组件3包括浅层砂过滤器,所述浅层砂过滤器与冷却循环水塔21连接,所述浅层砂过滤器的排污端与废水排水沟连接。The cooling water filter assembly 3 includes a shallow sand filter, the shallow sand filter is connected to the cooling circulating
所述冷却循环水塔21通过排水泵25与浅层砂过滤器连接用于对循环水进行过滤除尘及排出废水。The cooling circulating
本实用新型的工作过程:The working process of the utility model:
烧结机头烟气经电除尘及湿法脱硫后进入水洗冷凝塔1,从塔体11的入口烟道自下而上穿过气液分离器121,进入雾化喷淋层122,冷却循环水泵21抽取冷却水塔底部循环冷却水送至雾化喷淋层122,冷却水通过喷淋层雾化喷嘴喷出,与逆流而上的烟气发生传质和化学吸收反应,烟气将热量传递给冷却水,其温度降低,湿度降低(可从15%降低至10%以下),同时烟气中的粉尘通过水洗被捕捉,粉尘浓度降低(可从100mg/Nm3降低至50mg/Nm3以下),降温冷凝后的烟气经除雾器13去除雾滴后再经湿式电除尘器除尘,最后达标排放;The flue gas from the sintering machine head enters the water washing condensation tower 1 after electrostatic precipitator and wet desulfurization, passes through the gas-
经换热洗尘后的冷却水通过气液分离器121收集送至冷却水塔21,经过浅层砂过滤器过滤除尘及降温后循环再利用。The cooling water after heat exchange and dust washing is collected by the gas-
以上所述,仅为本实用新型的较佳实施例而已,并非用于限定本实用新型的保护范围。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114857948A (en) * | 2022-05-11 | 2022-08-05 | 杭州毕力节能科技有限公司 | Low-pressure waste steam treatment system without cooling white steam and control method thereof |
| CN114870993A (en) * | 2022-03-17 | 2022-08-09 | 西安西矿环保科技有限公司 | Purification device and purification method for converter gas subjected to primary electric precipitation |
| CN115200383A (en) * | 2022-09-19 | 2022-10-18 | 秦皇岛新特科技有限公司 | Condenser for cooling sintering flue gas |
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2019
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114870993A (en) * | 2022-03-17 | 2022-08-09 | 西安西矿环保科技有限公司 | Purification device and purification method for converter gas subjected to primary electric precipitation |
| CN114857948A (en) * | 2022-05-11 | 2022-08-05 | 杭州毕力节能科技有限公司 | Low-pressure waste steam treatment system without cooling white steam and control method thereof |
| CN115200383A (en) * | 2022-09-19 | 2022-10-18 | 秦皇岛新特科技有限公司 | Condenser for cooling sintering flue gas |
| CN115200383B (en) * | 2022-09-19 | 2022-11-15 | 秦皇岛新特科技有限公司 | Condenser for cooling sintering flue gas |
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Address after: 710075 7th floor, block B, Huajing Plaza, 20 Fenghui South Road, Yanta District, Xi'an City, Shaanxi Province Patentee after: Xi'an Longjing Environmental Protection Technology Co.,Ltd. Address before: 710075 7th floor, block B, Huajing Plaza, 20 Fenghui South Road, Yanta District, Xi'an City, Shaanxi Province Patentee before: XI'AN XIKUANG ENVIRONMENTAL PROTECTION Co.,Ltd. |
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