CN211924182U - Concrete is with device that vibrates and contain platform truck of this concrete device that vibrates - Google Patents
Concrete is with device that vibrates and contain platform truck of this concrete device that vibrates Download PDFInfo
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- CN211924182U CN211924182U CN202020373999.5U CN202020373999U CN211924182U CN 211924182 U CN211924182 U CN 211924182U CN 202020373999 U CN202020373999 U CN 202020373999U CN 211924182 U CN211924182 U CN 211924182U
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Abstract
The utility model provides a concrete is with device that vibrates, including vibrating device, rotating assembly and mounting bracket support, the vibrating device is used for vibrating the concrete, and it passes through rotating assembly rotatable formula sets up the mounting bracket support is adjusted the relative position of vibrating device and mounting bracket support through rotating assembly and is realized vibrating the different positions of concrete. Use the utility model discloses a scheme, the effect is: the concrete vibrating device has a simplified structure; the rotating assembly drives the vibrating device to rotate, the reinforcing mesh can be effectively avoided, the lining construction with the reinforcing mesh inside is suitable, efficient vibration can be performed on concrete, damage to the template or the vibrating device cannot be caused, and the vibrating device is good in vibrating effect and convenient to operate. The utility model also discloses a platform truck, including above-mentioned vibrating device for the concrete, do benefit to the lining cutting construction.
Description
Technical Field
The utility model relates to a tunnel construction technical field, concretely relates to concrete is with device that vibrates and contain this concrete device's platform truck.
Background
In the concrete pouring process, in order to prevent the concrete from phenomena of void, unevenness, cellular pitted surface, incompact and the like, the concrete must be vibrated by a vibrating device in the pouring process.
When a large formwork is used to cast a concrete structure with a certain thickness in a closed manner (such as secondary lining casting in a tunnel), an attached slab vibrator is generally installed on the formwork to vibrate concrete attached to the surface of the formwork and a hand-held vibrating rod is generally used to vibrate the concrete deeply through a window formed in the formwork. Due to the limited excitation depth of the attached flat plate vibrator, the excitation depth of the handheld vibrating rod is enough, but the excitation range is limited, so that effective deep vibration is not carried out in many places (such as vault positions). Therefore, most of the methods adopt an insertion type vibrating device arranged on the formwork to compensate the problem of insufficient excitation depth.
When the plug-in type vibrating device is used for vibrating, because the reinforcing mesh in lining pouring is blocked by the template and cannot be seen, whether the vibrating rod interferes with the reinforcing mesh and other obstacles or not is invisible in the extending process. If there is interference, there are two risks (risk is large) in the tamper device insertion process: (1) the reinforcing mesh structural member is damaged, and the lining quality cannot be guaranteed; (2) the driving mechanism of the vibrating device or the template structure in the trolley is damaged due to the obstruction of the obstacles.
Therefore, the vibrating device which is simple in structure, capable of effectively avoiding the reinforcing mesh, good in vibrating effect and convenient to operate has important significance.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a concrete is with device of vibrating that the structure is retrencied, can effectively avoid reinforcing bar net, vibrate effectual and convenient operation, concrete technical scheme as follows:
a concrete vibrating device comprises a vibrating device, a rotating assembly and a mounting rack support;
the device that vibrates is used for vibrating the concrete, and it sets up at the mounting bracket support through rotating assembly rotatable formula, adjusts the relative position of device and mounting bracket support that vibrates and realizes vibrating the different positions of concrete through rotating assembly.
Preferably, in the above technical solution, the rotating assembly includes a rotating support frame, a rotating power member and a turntable; the rotary support frame is rotatably arranged on the mounting frame support through the turntable, the vibrating device and the rotary power part are arranged on the rotary support frame, and the rotary support frame is driven to rotate through the rotary power part so as to drive the vibrating device to change positions.
Preferably, in the above technical scheme, the mounting bracket support is of an annular structure, a first step-shaped part is arranged on the inner wall of the mounting bracket support, and a second step-shaped part matched with the first step-shaped part is arranged on the periphery of the turntable;
the first step-shaped part and/or the second step-shaped part are/is provided with a groove for accommodating a sealing ring and lubricating oil;
the turntable is provided with a through hole, and the vibrating device is inserted into the through hole.
Preferably, in the above technical solution, the center of the through hole and the center of the turntable are arranged in a staggered manner.
In the above technical solution, preferably, the turntable further includes a pressure plate, the pressure plate is disposed on the mounting bracket support, and the pressure plate and the mounting bracket support form an accommodating cavity for accommodating the turntable;
the pressing plate is detachably arranged on the mounting frame support.
Preferably, in the above technical solution, the rotary power element includes a rotary rod and a rod sleeve, the rod sleeve is disposed on the rotary support frame, and the rotary rod is connected with the rod sleeve;
or the rotary power part is a telescopic oil cylinder or a telescopic air cylinder or a motor assembly.
Preferably, in the above technical solution, the device further comprises a limiting member for limiting the turntable; the limiting pieces are independently arranged or the limiting pieces are arranged on the mounting rack support and/or the rotating support frame.
Preferably, in the above technical solution, the apparatus further comprises a detector for detecting whether a foreign object exists in the concrete, and the detector is disposed on the vibrating device.
Above technical scheme in preferred, the device that vibrates includes actuating mechanism and the stick that vibrates, the stick that vibrates is used for vibrating the concrete, actuating mechanism with the stick that vibrates is connected, and for the stick that vibrates carry out concertina movement and provide power (generally vibrate in the stick from the area vibration with the power supply). Preferably, the eccentric quantity between the through hole and the rotating disc is larger than the diameter of the vibrating rod and is smaller than 0.5 time of the interval between two adjacent reinforcing steel bars (L is larger than r and smaller than 0.5D, L is the diameter of the vibrating rod, r is the eccentric distance, and D is the interval between two adjacent reinforcing steel bars).
Preferably, in the above technical solution, a protective cover for protecting the vibrating device is arranged outside the driving mechanism.
Use the technical scheme of the utility model, following beneficial effect has:
(1) the utility model discloses a concrete is with device that vibrates includes vibrating device, rotating assembly and mounting bracket support, and the vibrating device is used for vibrating the concrete, and it passes through rotating assembly rotatable formula sets up the mounting bracket support. The effect is as follows: the structure is simplified; the rotating assembly drives the vibrating device to rotate, the relative position of the vibrating device and the mounting frame support is adjusted through the rotating assembly, vibration is carried out on different positions of concrete, a reinforcing mesh can be effectively avoided, the lining construction with the reinforcing mesh inside is suitable, efficient vibration can be carried out on the concrete, damage to a template or the vibrating device cannot be caused, and the vibrating effect is good and the operation is convenient.
(2) The rotating component in the utility model has various structures, can realize the rotation of the vibrating device, and is convenient to control the vibrating device to avoid the reinforcing mesh; the optimized rotating assembly comprises a rotating support frame, a rotating power part and a turntable, and the design of the turntable is adopted, so that the requirements of stable and quick rotation can be met; the rotating speed and the rotating angle of the rotating disk are controlled by the rotating power part, so that the position of a vibrating device is accurately controlled, and high-quality vibration (good vibrating effect) is realized. The rotary power element can be an element (such as a combination of a rotary rod and a rod sleeve) convenient for manual operation, and can also be an element which adopts a telescopic oil cylinder or a telescopic air cylinder and other elements to realize semi-mechanical control.
(3) The utility model discloses well mounting bracket support is the loop configuration, is equipped with first step form position on its inner wall, be equipped with in the periphery of carousel with first step form position assorted second step form position (the structure at first step form position and second step form position can set up according to actual conditions). The mounting frame support and the turntable are connected in a rotatable mode through the matching of the first step-shaped part and the second step-shaped part, the rotation stability of the turntable is good, and parts are easy to process. The first step-shaped part and/or the second step-shaped part are/is provided with a groove for containing lubricating oil, so that the lubricating between the mounting frame support and the turntable is ensured, and the rotating stability of the turntable is ensured.
(4) The utility model discloses be equipped with the through-hole on the well carousel, the device that vibrates inserts the through-hole, and the center of through-hole with the center of carousel staggers the setting (adopt the device that vibrates promptly and carousel adoption eccentric settings), when doing benefit to and rotating the carousel, drives the device that vibrates and effectively avoids the reinforcing bar net, further does benefit to the concrete and vibrates. Sealing rings are respectively arranged between the turntable and the mounting frame support and between the vibrating device and the turntable, so that the overall sealing performance of the trolley template is ensured, and slurry leakage is prevented.
(5) The utility model discloses in still be equipped with the clamp plate, the clamp plate with the mounting bracket support forms and is used for holding the chamber that holds of carousel is used for carrying on spacingly through clamp plate and mounting bracket support combination, ensures that the carousel can realize fixing the carousel well under the pivoted condition. The pressing plate is detachably arranged on the mounting frame support, the mounting frame support can also be detachably arranged on the trolley template, and an assembly type structure is adopted, so that assembly and replacement of each part are facilitated.
(6) The utility model discloses in still including being used for right the carousel carries out spacing locating part, and the position of locating part can be selected according to the actual demand, satisfy to the carousel carry on spacing can, especially the carousel rotates the back that targets in place, when the device that vibrates, fixes spacing to the carousel, and the device that vibrates rotates (high-speed rotation) produces harm to people and equipment, improves the construction security performance.
(7) The utility model discloses still including the detector that is arranged in detecting the concrete whether have the foreign matter to exist, whether can confirm the vibrating device after the rotation fast and can avoid the reinforcing bar net, improve work efficiency. If no foreign body detector (such as an infrared instrument and the like) exists, the vibrating device can only determine whether the reinforcing mesh is effectively avoided through the specific position which can be stretched into the concrete, and if the reinforcing mesh exists, the vibrating device continues to rotate to avoid; if no reinforcing mesh exists, vibrating is continued.
(8) The utility model discloses a device vibrates can adopt actuating mechanism and the combination of the stick that vibrates, and the stick that vibrates is used for vibrating the concrete, actuating mechanism with the stick that vibrates is connected, and for the stick that vibrates stretch out and draw back provide power. And a protective cover can be arranged on the outer side of the driving mechanism and used for protecting the vibrating device. The actuating mechanism can adopt structures such as lead screw slip table, rack and pinion, can drive the accurate flexible target in place of vibrating stick can, in addition, the vibrating stick is from taking or being equipped with the power supply that makes it carry out the vibration, if make it carry out the power supply of high-speed rotation (the rotational speed is decided according to actual demand), can refer to prior art. The protection casing can adopt structures such as the board of bending, folding protection casing, can select according to actual conditions. The preferred actuating mechanism and the vibrating rod are installed side by side, and the installation space is effectively saved.
The utility model also discloses a trolley, which comprises a trolley portal frame, a trolley template and the concrete vibrating device;
the trolley template is arranged on the trolley portal frame, an opening for concrete vibration is formed in the trolley template (the opening can also be an existing pouring window in the template), and the mounting frame support is arranged at the opening. The trolley can also be provided with a traveling mechanism, a transverse moving mechanism, a jacking mechanism and the like by referring to the existing lining trolley, so that lining construction is facilitated.
In addition to the above-described objects, features and advantages, the present invention has other objects, features and advantages. The present invention will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:
fig. 1 is a schematic structural view (retracted state) of a concrete vibrating device according to an embodiment of the present invention;
fig. 2 is a schematic view of the concrete vibrating apparatus of fig. 1 in a vibrating state (extended state);
fig. 3 is a schematic position diagram of the vibrating rod and the reinforcing mesh when interference occurs;
fig. 4 is a schematic position diagram of the vibrating rod and the reinforcing mesh when the vibrating rod and the reinforcing mesh do not interfere with each other;
the device comprises a vibrating device 1, a driving mechanism 1.1, a vibrating rod 1.2, a rotating assembly 2, a rotating support frame 2.1, a rotating power piece 2.2, a rotating rod 2.22, a rod sleeve 2.3, a turntable 3, an installation frame support 4, a pressing plate 5, a limiting piece 5.1, a connecting rod 5.2, an adjusting screw rod 6, a reinforcing mesh 7 and a trolley template.
Detailed Description
The embodiments of the invention will be described in detail hereinafter with reference to the accompanying drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
Example (b):
the utility model provides a concrete is with vibration device, see in detail fig. 1 and 2, includes vibrator 1, rotating assembly 2, mounting bracket support 3, clamp plate 4 and locating part 5, vibrator 1 is through rotating assembly 2 rotatable formula sets up mounting bracket support 3 realizes vibrating the different positions of concrete through rotating assembly 2 adjustment vibrator 1 and mounting bracket support 3's relative position, and the detailed structure is as follows:
the device that vibrates 1 is used for vibrating the concrete, and it includes actuating mechanism 1.1 and the excellent 1.2 that vibrates, the excellent 1.2 that vibrates is used for vibrating the concrete, actuating mechanism 1.1 with the excellent 1.2 that vibrates is connected, for vibrating excellent 1.2 and stretch out and draw back and provide power.
The rotating assembly 2 comprises a rotating support frame 2.1, a rotating power piece 2.2 and a turntable 2.3; the utility model discloses a vibration device, including mounting bracket support 3, rotatory support frame 2.1 is in through the rotatable formula setting of carousel 2.3 on the mounting bracket support 3, the device of vibrating 1 with rotatory power piece 2.2 all sets up on the rotatory support frame 2.1, drive the rotatory support frame 2.1 rotation and then drive the device of vibrating 1 transform position through rotatory power piece 2.2. Preferably, the mounting frame support 3 is of an annular structure, a first step-shaped part is arranged on the inner wall of the mounting frame support, and a second step-shaped part matched with the first step-shaped part is arranged on the periphery of the turntable 2.3; the first step-shaped part and/or the second step-shaped part are/is provided with a groove for accommodating a sealing ring and lubricating oil; the turntable 2.3 is provided with a through hole, and the vibrating device 1 is inserted into the through hole. The center of through-hole with carousel 2.3's center staggers the setting, specifically is: the through-hole with the eccentricity between the carousel is greater than the diameter of the vibrating rod and is less than 0.5 times of two adjacent reinforcing bar intervals, and L is < r < 0.5D promptly, and L is the diameter of vibrating rod, and r is the eccentricity, and D is the interval of two adjacent reinforcing bars.
Preferably, the rotary power element 2.2 includes a rotary rod 2.21 and a rod sleeve 2.22, the rod sleeve 2.22 is disposed on the rotary support frame 2.1, and the rotary rod 2.21 is connected with the rod sleeve 2.22. In addition, the rotary power part can also adopt telescopic oil cylinder or telescopic cylinder, and the one end of preferred telescopic oil cylinder or telescopic cylinder is connected the rotation support frame, and the other end is fixed on mounting bracket support or other parts of platform truck, thereby can effective control the rotation support frame rotate realize the position control of vibrating rod can. And a motor component can be adopted to realize automatic control.
The pressing plate 4 is arranged on the mounting frame support 3, and the pressing plate 4 and the mounting frame support 3 form a containing cavity for containing the rotary table 2.3. Preferably, the pressing plate 4 is detachably arranged on the mounting frame support 3.
The limiting part 5 is used for limiting the turntable 2.3, as shown in fig. 1, the limiting part 5 includes a connecting rod 5.1, an adjusting screw 5.2 for relatively fixing the positions of the connecting rod 5.1 and the turntable, a connecting rod 5.1 and an adjusting screw 5.2; there are several arrangements, preferably, as shown in detail in fig. 1, where the connecting end of the connecting rod 5.1 is connected to the rotating support frame and the adjusting screw is connected to the trolley formwork 7 through the free end of the connecting rod.
In this embodiment, the apparatus further includes a detector (not shown) for detecting whether there is a foreign object in the concrete, and the detector is disposed on the vibrating device 1.
In the present embodiment, a protective cover (not shown) for protecting the vibrating implement 1 is provided outside the drive mechanism 1.1.
The adjacent detachable parts of the embodiment can be connected by bolts, so that daily maintenance and replacement of wearing parts are facilitated.
The concrete vibrating device of this embodiment is used, specifically is:
assembling the device: assembling the mounting bracket support 3 on a trolley template 7; the vibrating device 1 (which may include an assembly of a detector or a self-contained detector), the rotating assembly 2, the pressure plate 4 and the limiting member 5 are assembled.
Vibrating: an operator manually holds the rotating rod 2.21 to rotate, the rotating rod drives the rod sleeve and the rotating support frame 2.1 connected with the rod sleeve to rotate, and then the vibrating device 1 is driven to rotate to a proper position as shown in fig. 4 (when interference occurs as shown in fig. 3, the rotating rod is continuously rotated to a position where the vibrating rod in the vibrating device and the reinforcing mesh do not interfere with each other); the driving mechanism 1.1 acts to drive the vibrating rod 1.2 to extend into the concrete, and the vibrating rod vibrates at a high speed (the specific extending depth is determined according to actual requirements); when the next vibrating position is needed, the vibrating device 1 is rotated to a proper position by adopting the rotating operation to vibrate; and the concrete is vibrated in such a cycle.
In the embodiment, the stroke of the reciprocating motion of the vibrating rod can be controlled by stroke control or a sensor and the like (the function of the reciprocating motion can increase the effective depth of vibration excitation, and the problem of unsmooth concrete flow at the vault position is relieved to a great extent), and when the vibrating rod retracts, the end part of the vibrating rod, the end surface of the sealing ring and the panel of the trolley are ensured to be on the same plane by the stroke control and the like, so that slab staggering is prevented.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The concrete vibrating device is characterized by comprising a vibrating device (1), a rotating assembly (2) and a mounting rack support (3);
the utility model discloses a concrete vibrating device, including vibrating device (1), rotating assembly (2) and mounting bracket support (3), rotating assembly (2) is adjusted the relative position of vibrating device (1) and mounting bracket support (3) and is realized vibrating the different positions of concrete.
2. The concrete vibrating device according to claim 1, wherein said rotating assembly (2) comprises a rotating support frame (2.1), a rotating power member (2.2) and a turntable (2.3);
the rotary support frame (2.1) is rotatably arranged on the mounting frame support (3) through the rotary table (2.3), the vibrating device (1) and the rotary power part (2.2) are arranged on the rotary support frame (2.1), and the rotary support frame (2.1) is driven to rotate through the rotary power part (2.2) so as to drive the vibrating device (1) to change positions.
3. The concrete vibrating device according to claim 2, wherein the mounting bracket support (3) is of an annular structure, a first step-shaped part is arranged on the inner wall of the mounting bracket support, and a second step-shaped part matched with the first step-shaped part is arranged on the outer periphery of the rotary disc (2.3);
the first step-shaped part and/or the second step-shaped part are/is provided with a groove for accommodating a sealing ring and lubricating oil;
the rotary table (2.3) is provided with a through hole, and the vibrating device (1) is inserted into the through hole.
4. A concrete vibrating device according to claim 3, characterised in that the centre of the through-hole is offset from the centre of the turntable (2.3).
5. The concrete vibrating device according to claim 2, further comprising a pressure plate (4), wherein the pressure plate (4) is arranged on the mounting bracket support (3), and the pressure plate (4) and the mounting bracket support (3) form a containing cavity for containing the turntable (2.3);
the pressing plate (4) is detachably arranged on the mounting frame support (3).
6. The concrete vibrating device according to claim 2, wherein the rotary power element (2.2) comprises a rotary rod (2.21) and a rod sleeve (2.22), the rod sleeve (2.22) is arranged on the rotary support frame (2.1), and the rotary rod (2.21) is connected with the rod sleeve (2.22);
or the rotary power part (2.2) is a telescopic oil cylinder or a telescopic air cylinder or a motor assembly.
7. A vibrating device for concrete according to any one of claims 2 to 6, further comprising a limit stop (5) for limiting said turntable (2.3);
the limiting pieces (5) are independently arranged or the limiting pieces (5) are arranged on the mounting rack support (3) and/or the rotating support frame (2.1).
8. A concrete vibrating apparatus according to claim 1, further comprising a detector for detecting the presence of foreign matter in the concrete, said detector being provided on said vibrating device (1).
9. A concrete vibrating apparatus according to claim 1, wherein the vibrating means (1) comprises a driving mechanism (1.1) and a vibrating rod (1.2), the vibrating rod (1.2) is used for vibrating the concrete, and the driving mechanism (1.1) is connected with the vibrating rod (1.2) to provide power for the telescopic movement of the vibrating rod (1.2);
and a protective cover for protecting the vibrating device (1) is arranged on the outer side of the driving mechanism (1.1).
10. A trolley, comprising a trolley portal, a trolley form and a concrete vibrating device as claimed in any one of claims 1 to 9;
the trolley template is arranged on the trolley portal frame, an opening for concrete vibration is formed in the trolley template, and the mounting frame support (3) is arranged at the opening.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020373999.5U CN211924182U (en) | 2020-03-23 | 2020-03-23 | Concrete is with device that vibrates and contain platform truck of this concrete device that vibrates |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020373999.5U CN211924182U (en) | 2020-03-23 | 2020-03-23 | Concrete is with device that vibrates and contain platform truck of this concrete device that vibrates |
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| CN211924182U true CN211924182U (en) | 2020-11-13 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111271091A (en) * | 2020-03-23 | 2020-06-12 | 湖南五新隧道智能装备股份有限公司 | Concrete is with device that vibrates and contain platform truck of this concrete device that vibrates |
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2020
- 2020-03-23 CN CN202020373999.5U patent/CN211924182U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111271091A (en) * | 2020-03-23 | 2020-06-12 | 湖南五新隧道智能装备股份有限公司 | Concrete is with device that vibrates and contain platform truck of this concrete device that vibrates |
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