CN211921397U - Preparation facilities of microballonization titanium white powder granule - Google Patents

Preparation facilities of microballonization titanium white powder granule Download PDF

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CN211921397U
CN211921397U CN202020438659.6U CN202020438659U CN211921397U CN 211921397 U CN211921397 U CN 211921397U CN 202020438659 U CN202020438659 U CN 202020438659U CN 211921397 U CN211921397 U CN 211921397U
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tank
surface treatment
pipe
mill
storage tank
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张修臻
张本发
齐飞
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ANHUI VENUS TITANIUM DIOXIDE (GROUP) CO LTD
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ANHUI VENUS TITANIUM DIOXIDE (GROUP) CO LTD
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Abstract

The utility model discloses a preparation facilities of microballonization titanium white powder granule belongs to titanium white powder production technical field. The lower part of a crude product bin of the device is connected with a rolling mill, and the lower end of the rolling mill is connected with a beating tank; the lower part of the pulping groove is connected with the colloid mill by a pipe; the colloid mill is connected with a feed inlet of the ball mill, and a middle rotating groove is arranged at the lower end of the ball mill; the two ends of the sand mill are respectively connected with a pre-grinding storage tank and a post-grinding storage tank, and the pre-grinding storage tank is connected with the transit tank; the upper part of the surface treatment tank is connected with a ground storage tank, and the bottom of the surface treatment tank is connected with a treated tank; the filter-pressing pulping mechanism comprises a filter press and a secondary pulping tank, one side of the filter press is connected with a post-treatment tank, the lower part of the filter press is connected with the secondary pulping tank, and a sprayer in the spray drying tower is connected with the lower end of the secondary pulping tank. The particle size of the particles is 10-50 mu m, the grinding process is carried out in the preparation process of the coating, large particles can be ground into the required particle size, and the titanium dioxide has good dispersibility in an aqueous system.

Description

Preparation facilities of microballonization titanium white powder granule
Technical Field
The utility model belongs to the technical field of titanium white powder production, more specifically say, relate to a preparation facilities of microballonization titanium white powder granule.
Background
Titanium dioxide, commonly known as titanium dioxide, is considered to be the best white pigment in the world at present. It has pure whiteness and high refractive index to light; fine powder with proper particle size and particle size distribution; the photo-thermal effect is stable; chemical inertness and the like. Titanium dioxide is an important raw material in the chemical industry, is widely applied to paper making, coatings, plastics, printing ink, paper making, rubber, ceramics, enamel or fillers, is the best white pigment recognized to date, and accounts for more than 80 percent of the total white pigment.
The application field of the titanium dioxide is divided into an oily system and a water-based system, and because the outermost layer of the titanium dioxide is coated with a layer of organic matter (such as TMP, organosilicon, silane, TME and the like), the titanium dioxide has better dispersibility in the oily system, but the dispersibility in the water-based system is not satisfactory; in addition, in the titanium dioxide feeding process, because titanium dioxide particles are small, dust flies, environment pollution of different degrees is caused, and the problem of dust can be solved, which is a great problem in the field.
In order to solve the dust emission problem, for example, chinese patent application No. 201910876866.1 discloses a titanium dioxide surface treatment method, which uses silane and phosphate ester to obtain oligomer with viscosity of 1-500cst and polymerization degree of 5-20 through hydrolytic polycondensation, and uses the oligomer as surface treatment agent to perform surface treatment on titanium dioxide, so that the obtained modified titanium dioxide has high fluidity and temperature resistance, low dust emission, and reduced dust amount in air of production workshop, but titanium dioxide treated by the method has good dispersibility in oily system and poor dispersibility in aqueous system.
In addition, in order to solve the above-mentioned problem of poor water dispersibility, for example, chinese patent application No. 201811042416.4 discloses a preparation method of microspherical composite titanium dioxide for paint, which comprises preparing a mixed solution a containing sodium polystyrene sulfonate and calcium chloride, mixing with ammonium bicarbonate to form a mixed solution B, reacting to prepare sodium polystyrene sulfonate composite microspheres coated with calcium carbonate, and reacting with tetrabutyl titanate to prepare a sodium polystyrene sulfonate-calcium carbonate-titanium dioxide composite material, i.e. microspherical composite titanium dioxide for paint. For another example, Chinese patent application No. 201710338990.3 discloses a surface treatment method of nano titanium dioxide applied to decorative paper, which comprises the steps of conveying the nano titanium dioxide to a surface treatment tank, adding a glyceryl stearate dispersant and water, controlling the temperature at 50-70 ℃, and stirring at the rotation speed of 300-500r/min for 10-20min to obtain a nano titanium dioxide dispersion liquid; adding the nano titanium dioxide dispersion liquid into an ultrasonic generator, adding an alkyl naphthalene sulfonate and polyacrylamide composite modifier, and performing ultrasonic treatment at 50-70 ℃ and 50-70KHz for 30-60min to obtain a modified nano titanium dioxide liquid; and filtering, drying, crushing and sieving the modified nano titanium dioxide solution to complete the surface treatment of the nano titanium dioxide.
The schemes are good exploration for the problems of titanium dioxide dispersibility and dust emission, but still have space for further improvement, and research on titanium dioxide in the industry is never stopped.
Disclosure of Invention
1. Problems to be solved
To current titanium white powder dispersibility is not good in aqueous system to throw the problem that the material in-process appears the dust, the utility model provides a preparation facilities of microballonization titanium white powder granule, simple structure, the manufacturing of the titanium white powder granule of being convenient for, dispersibility is better in aqueous system, avoids appearing the dust at the material in-process of throwing, environmental protection.
2. Technical scheme
In order to solve the above problem, the utility model discloses the technical scheme who adopts as follows:
the utility model discloses a preparation facilities of microballonization titanium white powder granule, include:
the primary ball milling mechanism comprises a crude product bin, a rolling mill, a beating tank, a colloid mill, a ball mill and a transfer tank, wherein the lower part of the crude product bin is connected with the rolling mill, and the lower end of the rolling mill is connected with the beating tank; the lower part of the pulping groove is connected with the colloid mill by a pipe; the colloid mill is connected with a feed inlet of the ball mill, and a transit trough is arranged at the lower end of the ball mill;
the secondary sanding mechanism comprises a pre-grinding storage tank, a sanding machine and a post-grinding storage tank, wherein two ends of the sanding machine are respectively connected with the pre-grinding storage tank and the post-grinding storage tank, and the pre-grinding storage tank is connected with the transit tank;
the surface treatment mechanism comprises a surface treatment tank and a post-treatment tank, wherein the upper part of the surface treatment tank is connected with a post-grinding storage tank, and the bottom of the surface treatment tank is connected with the post-treatment tank;
the filter-pressing pulping mechanism comprises a filter press and a secondary pulping tank, wherein one side of the filter press is connected with a post-treatment tank, the lower part of the filter press is connected with the secondary pulping tank,
and the drying mechanism comprises a spray drying tower, and a sprayer in the spray drying tower is connected with the lower end of the secondary pulping tank.
In a possible embodiment of the present invention, the upper portion of the beating tank is connected with two pipes, namely a first desalting pipe and a first dispersing agent pipe.
In a possible embodiment of the present invention, the surface treatment tank has four tubes connected to the upper part, which are the second desalted water tube, the phosphorization tube, the silicification tube and the aluminization tube, and three heating tubes connected to the side of the surface treatment tank.
In a possible embodiment of the present invention, the secondary pulping groove upper portion is connected with three pipes, which are respectively a third desalting pipe, a third dispersing agent pipe and a binder pipe.
In a possible embodiment of the present invention, the drying mechanism further comprises a packing machine, and the lower portion of the drying tower is connected to the packing machine.
3. Advantageous effects
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a preparation facilities of microballonization titanium white powder granule, grind the titanium white powder crude product into the tiny particle that the particle diameter is 0.8 mu m through ball-milling mechanism and secondary sanding mechanism, then carry out surface treatment through surface treatment mechanism, cladding dispersant and adhesive, obtain the thick liquids of titanium white powder, at the filter-pressing through filter-pressing slurrying mechanism, detach most moisture, entering spray drying tower, under the condition of 90 ℃ -150 ℃, carry out the drying, final product water divide into about 2%, the particle diameter of granule is 10-50 mu m, there is the grinding process in the coating preparation process, can grind the particle diameter that the large granule needs, titanium white powder is better in aqueous system dispersibility.
Drawings
FIG. 1 is a schematic structural view of a device for manufacturing micro-spheroidized titanium dioxide particles of the present invention;
FIG. 2 is a schematic structural view of a surface treatment tank of the micro-spheroidized titanium dioxide particle manufacturing device of the present invention;
FIG. 3 is a schematic structural view of a secondary pulping tank of the micro-spheroidized titanium dioxide particle manufacturing device of the present invention;
the reference numerals in the schematic drawings illustrate:
100. a primary ball milling mechanism; 110. a crude product bin; 120. rolling and grinding; 130. a beating tank; 131. a first desalted water pipe; 132. A first dispersant tube; 140. colloid milling; 150. a ball mill; 160. a transit trough;
200. a secondary sanding mechanism; 210. a pre-grinding storage tank; 220. a sand mill; 230. a ground storage tank;
300. a surface treatment mechanism; 310. a surface treatment tank; 311. coating agent phosphorus tube; 312. coating agent silicon tube, 313 and coating agent aluminum tube; 314. a second desalted water pipe; 320. a groove after treatment;
400. a filter-pressing pulping mechanism; 410. a filter press; 420. a secondary pulping tank; 421. a third dispersant tube; 422. a binder tube;
500. a drying mechanism; 510. a drying tower; 511. an atomizer; 520. a packaging machine.
Detailed Description
Exemplary embodiments of the present invention are described in detail below. Although these exemplary embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, it should be understood that other embodiments may be realized and that various changes to the invention may be made without departing from the spirit and scope of the present invention. The following more detailed description of the embodiments of the present invention is not intended to limit the scope of the invention, as claimed, but is presented for purposes of illustration only and not limitation to provide the best mode contemplated for carrying out the invention and to enable any person skilled in the art to practice the invention. Accordingly, the scope of the invention is to be limited only by the following claims.
As shown in fig. 1 to fig. 3, the device for preparing microspherical titanium dioxide particles of the present invention includes a primary ball milling mechanism 100, a secondary sanding mechanism 200, a surface treatment mechanism 300, a filter-pressing pulping mechanism 400 and a drying mechanism 500.
The primary ball milling mechanism 100 comprises a crude product bin 110, a rolling mill 120, a beating tank 130, a colloid mill 140, a ball mill 150 and a transfer tank 160, wherein the lower part of the crude product bin 110 is connected with the rolling mill 120, and the lower end of the rolling mill 120 is connected with the beating tank 130; the lower part of the pulping groove 130 is connected with a colloid mill 140 by a pipe; the colloid mill 140 is connected with a feed inlet of the ball mill 150, and a transfer groove 160 is arranged at the lower end of the ball mill 150; the upper portion of the beater chamber 130 is connected to two pipes, namely a first desalted water pipe 131 and a first dispersant pipe 132.
The secondary sanding mechanism 200 comprises a storage tank 210 before grinding, a sanding machine 220 and a storage tank 230 after grinding, two ends of the sanding machine 220 are respectively connected with the storage tank 210 before grinding and the storage tank 230 after grinding, and the storage tank 210 before grinding is connected with the transit tank 160.
The surface treatment mechanism 300 comprises a surface treatment tank 310 and a treated tank 320, wherein the upper part of the surface treatment tank 310 is connected with the ground storage tank 230, and the bottom of the surface treatment tank 310 is connected with the treated tank 320; the upper part of the surface treatment tank 310 is connected with four pipes, namely a second desalting water pipe 314, a coating agent phosphorus pipe 311, a coating agent silicon pipe 312 and a coating agent aluminum pipe 313, and the side surface of the surface treatment tank 310 is connected with three heating pipes.
The filter-pressing pulping mechanism 400 comprises a filter press 410 and a secondary pulping tank 420, wherein one side of the filter press 410 is connected with a post-treatment tank 320, the lower part of the filter press is connected with the secondary pulping tank 420, and the upper part of the secondary pulping tank 420 is connected with three pipes, namely a third desalting water pipe, a third dispersing agent pipe 421 and a binder pipe 422.
The drying mechanism 500 comprises a spray drying tower 510 and a packaging machine 520, wherein an atomizer 511 in the spray drying tower 510 is connected with the lower end of the secondary pulping tank 420, and the lower part of the drying tower 510 is connected with the packaging machine 520.
The titanium dioxide crude product used in this example was produced by this company, and sodium polystyrene sulfonate, polyacrylamide, sodium polyacrylate, sodium silicate, sodium hexametaphosphate, and dilute phosphoric acid were all purchased from the market.
The following detailed description and example embodiments of the invention are explained.
The preparation method comprises the following specific steps:
step S101, 10 tons of titanium dioxide crude products are put into a crude product bin 110, a rolling mill 120 is started, desalted water begins to be added into a beating tank 130, and the flow of sodium polyacrylate is adjusted;
s102, opening a blanking valve of a stock bin, grinding the powder of the crude product by a roll mill 120, then feeding the powder into a pulping tank 130, grinding the preliminarily wetted and dispersed slurry by a colloid mill 140, then transferring the ground slurry into a ball mill 150 for secondary grinding, wherein the concentration is 632g/L, the residual is 1.5 percent through a 325-mesh sieve, and transferring the ground slurry into a transfer tank 160;
step S103, transferring the slurry in the transfer tank 160 into a pre-grinding storage tank 210, transferring the slurry in the pre-grinding storage tank 210 into a sand mill 220 for secondary grinding of the aqueous system, wherein the flow rate of the sand mill 220 is 10.2m3H, the concentration is 586g/L, the residue is 0.12 percent after 325 mesh sieve, and the ground slurry is transferred to a ground storage tank 230;
step S104, transferring the ground slurry in the storage tank 230 to a surface treatment tank of 31022 tons, diluting to 310g/L, heating to 88 ℃, and carrying out phosphorus-silicon-aluminum coating, wherein phosphorus is sodium hexametaphosphate, and the coated slurry is transferred to a treated tank 320;
s105, transferring the treated slurry in the tank 320 into a filter press 410, wherein the feeding pressure is 0.3MPa, performing filter pressing and washing, the washing end point is 52 mu S/cm, removing redundant salt ions, discharging cakes of washed filter cakes to a secondary pulping tank 420 for secondary pulping, adding sodium polystyrene sulfonate, controlling the concentration of the sodium polystyrene sulfonate solution to be 10% and the addition to be 0.2%, adding polyacrylamide after dispersion is completed, controlling the concentration of the polyacrylamide to be 5%, the addition to be 0.3% and the solid content to be 48%;
s106, transferring the dispersed slurry into an atomizer 511 through a pump, atomizing through the atomizer 511, contacting hot air in a spray drying tower 510 to remove moisture in the slurry, wherein the temperature of the hot air is 90 ℃, obtaining microspherical titanium dioxide particles, and detecting the particle size of the microspherical titanium dioxide particles to be 15-23 μm;
and S107, packaging and selling the obtained microspherical titanium dioxide particles in a packaging machine 520.
The water dispersibility test results of the titanium dioxide particles obtained in the above examples are shown in table 1 below.
TABLE 1 titanium dioxide particles Water Dispersion statistics
Figure DEST_PATH_GDA0002450972950000051
The titanium dioxide particles have good dispersibility, are uniformly dispersed in the coating, and have stable performance, so that the application range of the coating is wider.
The dust emission test results of the obtained titanium dioxide particles are shown in the following table 2.
TABLE 2 statistics of dust emission of titanium dioxide particles
Figure DEST_PATH_GDA0002450972950000052
As can be seen from the above Table 2, the environment of the titanium dioxide finished product packaging workshop and the environment of the downstream titanium dioxide use workshop can meet the national regulation and standard: GBZ 2.1.1-2007 regulation of workplace harmful factor occupational contact restriction, which protects the occupational health of employees and improves the air quality around enterprises.
The strength of the prepared granules was measured as follows: 100mL (and weighed) of the prepared particles were loaded into a 100mL measurement glass and transferred to another measurement glass, allowing the particles to fall into the second measurement glass with a free vertical height of 1 m. Repeat above-mentioned operation, 20/30/40/50 times are carried out in this kind of transfer, make the granule broken gradually, then sieve and weigh the weight of powder, the ratio average value that accounts for of powder is 2.5%, the utility model discloses a microballon titanium white powder granule has sufficient intensity, can bear when dispersing in liquid and handle and conveying.
It should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the technical solutions, and it should be noted that, for those skilled in the art, a plurality of modifications or equivalent substitutions can be made without departing from the principle of the present invention, and the spirit and scope of the technical solutions should be covered by the claims of the present invention.

Claims (5)

1. A preparation facilities of microballonization titanium white powder granule which characterized in that includes:
the primary ball-milling mechanism (100) comprises a crude product bin (110), a rolling mill (120), a beating tank (130), a colloid mill (140), a ball mill (150) and a transfer tank (160), wherein the lower part of the crude product bin (110) is connected with the rolling mill (120), and the lower end of the rolling mill (120) is connected with the beating tank (130); the lower part of the pulping groove (130) is connected with a colloid mill (140) by a pipe; the colloid mill (140) is connected with a feed inlet of the ball mill (150), and a transit trough (160) is arranged at the lower end of the ball mill (150);
the secondary sanding mechanism (200) comprises a pre-sanding storage tank (210), a sanding machine (220) and a post-sanding storage tank (230), wherein two ends of the sanding machine (220) are respectively connected with the pre-sanding storage tank (210) and the post-sanding storage tank (230), and the pre-sanding storage tank (210) is connected with the transit tank (160);
the surface treatment mechanism (300) comprises a surface treatment tank (310) and a treated tank (320), wherein the upper part of the surface treatment tank (310) is connected with the ground storage tank (230), and the bottom of the surface treatment tank (310) is connected with the treated tank (320);
the filter-pressing pulping mechanism (400) comprises a filter press (410) and a secondary pulping tank (420), wherein one side of the filter press (410) is connected with a post-treatment tank (320), and the lower part of the filter press is connected with the secondary pulping tank (420);
the drying mechanism (500) comprises a spray drying tower (510), and an atomizer (511) in the spray drying tower (510) is connected with the lower end of the secondary pulping tank (420).
2. The apparatus for preparing titanium dioxide particles according to claim 1, wherein the upper part of the beating tank (130) is connected with two pipes, namely a first desalted water pipe (131) and a first dispersant pipe (132).
3. The device for preparing the microsphericized titanium dioxide particles according to claim 2, wherein the upper part of the surface treatment tank (310) is connected with four pipes, namely a second desalted water pipe (314), a coating agent phosphorus pipe (311), a coating agent silicon pipe (312) and a coating agent aluminum pipe (313), and the side surface of the surface treatment tank (310) is connected with three heating pipes.
4. The apparatus for preparing titanium dioxide particles in microsphere form according to claim 3, wherein the upper part of the secondary pulping tank (420) is connected with three pipes, namely a third desalted water pipe, a third dispersant pipe (421) and a binder pipe (422).
5. The apparatus for preparing microsphericized titanium dioxide particles according to claim 4, wherein the drying mechanism (500) further comprises a packaging machine (520), and the lower part of the drying tower (510) is connected with the packaging machine (520).
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112885180A (en) * 2021-02-02 2021-06-01 内蒙古国城资源综合利用有限公司 Titanium white device typical control loop simulation training system and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112885180A (en) * 2021-02-02 2021-06-01 内蒙古国城资源综合利用有限公司 Titanium white device typical control loop simulation training system and method

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