CN211917234U - Novel precast beam - Google Patents
Novel precast beam Download PDFInfo
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- CN211917234U CN211917234U CN201921826489.2U CN201921826489U CN211917234U CN 211917234 U CN211917234 U CN 211917234U CN 201921826489 U CN201921826489 U CN 201921826489U CN 211917234 U CN211917234 U CN 211917234U
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Abstract
The utility model discloses a novel precast beam, which comprises a precast concrete beam body; the concrete precast beam body consists of a steel bar framework and a concrete layer poured on the periphery of the steel bar framework through a beam template; the steel bar framework comprises a plurality of steel bar frames which are installed in a penetrating mode along the height direction of the concrete precast beam body, a plurality of long steel bars which are arranged in parallel along the length direction of the concrete precast beam body, a connecting steel plate fixedly arranged at the lower end portion of the concrete precast beam body, and a plurality of steel bars which are used for fixing the steel bar frames, the long steel bars and the connecting steel plate; the plurality of steel bar frames are parallel to each other, and the upper ends of the steel bar frames extend to the outside of the concrete precast beam body; the long steel bars are uniformly distributed on the side edges and the bottom edges of the steel bar frame, and the long steel bars are vertically inserted into the steel bar frame; utility model's novel precast beam, concrete precast beam body is strong with being connected and the overall stability ability of external structure spare, improves building overall stability.
Description
Technical Field
The utility model relates to a precast beam, concretely relates to novel precast beam belongs to building prefab technical field.
Background
One of the important measures for promoting the industrialized development of buildings and transformation and upgrade of the building industry in China is to promote the research and application of key technologies in aspects such as building structure systems, building design, component parts and the like; the fabricated building is a building fabricated on a construction site by using prefabricated components; the building has the advantages of high building speed, less restriction by climatic conditions, labor saving and building quality improvement.
The existing precast beam has large weight, large pressure is caused to transportation and hoisting, the on-site support modulus is large, the on-site manual operation is more, the construction efficiency is low, the industrialization degree is low, the overlapping area between beams and columns is small, and the integral performance of the structure is poor; therefore, in order to solve the above problems, it is highly desirable to design a novel precast beam.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a novel precast beam, concrete precast beam body is strong with being connected and the overall stability ability of external structure spare, improves building overall stability.
The utility model discloses a novel precast beam, which comprises a precast concrete beam body; the concrete precast beam body consists of a steel bar framework and a concrete layer poured on the periphery of the steel bar framework through a beam template; the steel bar framework comprises a plurality of steel bar frames which are installed in a penetrating mode along the height direction of the concrete precast beam body, a plurality of long steel bars which are arranged in parallel along the length direction of the concrete precast beam body, a connecting steel plate fixedly arranged at the lower end portion of the concrete precast beam body, and a plurality of steel bars which are used for fixing the steel bar frames, the long steel bars and the connecting steel plate; the plurality of steel bar frames are parallel to each other, and the upper ends of the steel bar frames extend to the outside of the concrete precast beam body; the long steel bars are uniformly distributed on the side edges and the bottom edges of the steel bar frame, and the long steel bars are vertically inserted into the steel bar frame; the long steel bars and the steel bar frame are bound and fixed through steel bars; one end of the connecting steel plate is bound and fixed with the steel bar frame through the steel bar, and the other end of the connecting steel plate penetrates through the concrete precast beam body and is exposed; the connecting steel plate is exposed out of one end of the concrete precast beam body and is provided with a plurality of bolt holes, a plurality of parallel steel bar frames are installed in a penetrating mode along the height direction of the concrete precast beam body, long steel bars extending along the length direction of the concrete precast beam body are inserted into the steel bar frames in a penetrating mode, then the long steel bars and the steel bar frames are bound and fixed through the steel bars, and a steel bar framework structure is formed preliminarily; then binding and fixing the connecting steel plate with the bolt hole at one end with a steel bar frame at the end part through a steel bar, specifically, sequentially penetrating the connecting steel plate at one side deviating from the bolt hole through the steel bar frame at the end part of the concrete precast beam body, erecting the bottom plate edge of the connecting steel plate on the bottom edge of the steel bar frame, and tightly attaching the side edge of the connecting steel plate to the side edge of the steel bar frame; then, binding and fixing the connecting steel plates and the plurality of steel bar frames by using the steel bars to form a complete and stable steel bar framework; then, a concrete pouring technology is adopted, a concrete layer is poured on the periphery of the steel bar framework by using the beam mould, and the connecting steel plate on one side with the bolt hole is exposed out of the concrete precast beam body during pouring; forming a concrete precast beam body which is stable in structure and at least one end of which is provided with a connecting notch after maintenance; the connecting steel plate can be the existing channel steel or angle steel and the like.
As a preferred embodiment, a connecting notch is reserved on at least one side above two ends of the concrete precast beam body, the connecting notch of a U-shaped structure is reserved at the end part of the concrete precast beam body, and the inner wall of the connecting notch is subjected to rough treatment so as to ensure the integrity between the concrete precast beam body and cast-in-place concrete and enhance the connection and integral stability of the concrete precast beam body and an external structural member; the connecting notches are arranged, so that the overall weight of the concrete precast beam body can be reduced, and the transportation and hoisting pressure is reduced.
Furthermore, the inner side of the connecting notch is processed to form a rough surface through a bubble film interface rough process, so that the contact area between the concrete precast beam body and cast-in-place concrete is increased, the gripping force between the concrete precast beam body and the cast-in-place concrete is improved, and the connection between the concrete precast beam body and other building components (concrete precast columns) is more reliable and tight.
Furthermore, the steel bar frame consists of a first closed rectangular stirrup, a first open rectangular stirrup and a second open rectangular stirrup; the bottom edges of the first closed rectangular stirrup and the first open rectangular stirrup are parallel, and the bottom edges are positioned on the same plane; first opening rectangle stirrup and second opening rectangle stirrup evenly distributed in the spread groove department of precast concrete beam body, set up first opening rectangle stirrup and second opening rectangle stirrup in spread groove department, subsequent steel bar construction and cast in situ of being convenient for, and its side of first opening rectangle stirrup passes through the reinforcing bar ligature with steel connecting plate and fixes, and second opening rectangle stirrup is located the steel connecting plate top.
Furthermore, at least one layer of connecting bottom rib group is fixed in the center of the bottom edge of each second opening rectangular hoop rib, and each connecting bottom rib group consists of at least three connecting bottom ribs; the two ends of the connecting bottom rib penetrate through the concrete precast beam body, the end part of the connecting bottom rib is bent upwards to form a J-shaped connecting structure, when the concrete precast beam body is assembled with the concrete precast column, the connecting bottom rib exposed out of the outer side of the concrete precast beam body extends into an opening reserved for the concrete precast column, and the connecting bottom rib is bound and fixed with a longitudinal rib in the opening reserved for the concrete precast column, so that the connecting integrity of the concrete precast beam body and the concrete precast column is improved, and the building structure is more stable and firm; the connecting bottom rib, the first closed rectangular stirrup and the first open rectangular stirrup are bound and fixed through the reinforcing steel bars.
In a preferred embodiment, a second closed rectangular stirrup is further installed between two adjacent second open rectangular stirrups in the connecting notch; the connecting bottom rib penetrates through the connecting notch and is exposed out of the concrete precast beam body; the second seals rectangle stirrup and encircles and set up in the connection end muscle periphery that is arranged in connecting the notch, and the connection end muscle that will connect in the notch is fastened through the second seals rectangle stirrup, strengthens steel framework's overall connectivity, improves building overall stability.
Furthermore, the concrete precast beam body is fixedly connected with a steel plate with bolt holes reserved on the concrete precast column through a connecting steel plate through fixing bolts, and after the concrete precast beam body is hoisted in place, the bolt holes arranged on the connecting steel plate of the concrete precast beam body are opposite to the bolt holes arranged on the steel plate reserved on the concrete precast column; fixedly connecting the connecting steel plate with the steel plate by using a fixing bolt; and then, a concrete pouring technology is adopted, and concrete layers are poured on the outer sides of the connecting steel plates and the steel plates in situ, so that the fixing bolts can be wrapped in the concrete layers poured on site, and the concrete layers poured on site and the surface of the concrete precast beam body are positioned on the same plane.
Compared with the prior art, the utility model discloses a novel precast beam, reserve the connection notch of U type structure at precast concrete roof beam body end, and carry out rough treatment to the connection notch inner wall to guarantee the wholeness between precast concrete roof beam body and the cast in situ concrete, strengthen the connection and the overall stability ability of precast concrete roof beam body and external structure spare; the connecting steel plate with the bolt holes is arranged below the connecting notch of the concrete precast beam body, and the connecting steel plate is fixedly connected with the steel plate reserved on the concrete precast column through the fixing bolts, so that beam column connection is enhanced, and the overall stability of the building is improved.
Drawings
Fig. 1 is a schematic view of the overall structure of embodiment 1 of the present invention.
Fig. 2 is a schematic view of the assembly structure of the precast concrete beam body and the precast concrete column according to embodiment 1 of the present invention.
Fig. 3 is a schematic view of an internal reinforcing structure according to embodiment 2 of the present invention.
Fig. 4 is a schematic view of the overall structure of embodiment 3 of the present invention.
Fig. 5 is a schematic view of an internal reinforcing structure according to embodiment 3 of the present invention.
The parts in the drawings are marked as follows: a-concrete precast beam body, B-concrete precast column, 1-steel reinforcement framework, 2-concrete layer, 3-steel reinforcement frame, 31-first closed rectangular stirrup, 32-first open rectangular stirrup, 33-second open rectangular stirrup, 34-second closed rectangular stirrup, 4-long steel reinforcement, 5-connecting steel plate, 6-steel bar, 7-bolt hole, 8-steel plate, 9-fixing bolt, 10-connecting notch, 11-rough surface, 12-connecting bottom reinforcement and 13-reserved opening of concrete precast column.
Detailed Description
Example 1:
the novel precast beam shown in fig. 1 and 2 comprises a precast concrete beam body a; the concrete precast beam body A consists of a steel bar framework 1 and a concrete layer 2 poured on the periphery of the steel bar framework 1 through a beam template; the steel bar framework 1 comprises a plurality of steel bar frames 3 which are installed in a penetrating mode along the height direction of the concrete precast beam body A, a plurality of long steel bars 4 which are arranged in parallel along the length direction of the concrete precast beam body A, a connecting steel plate 5 which is fixedly arranged at the lower end portion of the concrete precast beam body A, and a plurality of steel bars 6 which are used for fixing the steel bar frames 3, the long steel bars 4 and the connecting steel plate 5; the plurality of steel bar frames 3 are parallel to each other, and the upper ends of the steel bar frames extend to the outside of the precast concrete beam body A; the long steel bars 4 are uniformly distributed on the side edges and the bottom edges of the steel bar frame 3, and the long steel bars 4 are vertically inserted into the steel bar frame 3; the long steel bars 4 and the steel bar frame 3 are bound and fixed through steel bars 6; one end of the connecting steel plate 5 is bound and fixed with the steel bar frame 3 through a steel bar 6, and the other end of the connecting steel plate passes through the concrete precast beam body A and is exposed; and a plurality of bolt holes 7 are formed in one end, exposed out of the precast concrete beam body A, of the connecting steel plate 5.
The precast concrete beam body A is fixedly connected with a steel plate 8 which is reserved on the precast concrete column B and is provided with a bolt hole through a connecting steel plate 5 through a fixing bolt 9.
Example 2:
the novel precast beam shown in fig. 3 has substantially the same structure as that of embodiment 1, wherein a connecting notch 10 is left on at least one side above both ends of the concrete precast beam body a. The inner side of the connecting notch 10 is processed by a bubble film interface rough process to form a rough surface 11. The steel bar frame 3 is composed of a first closed rectangular stirrup 31, a first open rectangular stirrup 32 and a second open rectangular stirrup 33; the bottom edges of the first closed rectangular stirrup 31 and the first open rectangular stirrup 32 are parallel, and the bottom edges are positioned on the same plane; the first open rectangular stirrup 32 and the second open rectangular stirrup 33 are uniformly distributed at the connecting notch 10 of the concrete precast beam body A, the side edge of the first open rectangular stirrup 32 is bound and fixed with the connecting steel plate 5 through the reinforcing steel bar 6, and the second open rectangular stirrup 33 is positioned above the connecting steel plate 5. At least one layer of connecting bottom rib group is fixed in the center of the bottom edge of the second open rectangular stirrups 33, and each connecting bottom rib group consists of at least three connecting bottom ribs 12; two ends of the connecting bottom rib 12 penetrate through the precast concrete beam body A, and the end part of the connecting bottom rib is bent upwards to form a J-shaped connecting structure; the connecting bottom rib 12 is bound and fixed with the first closed rectangular stirrup 31 and the first open rectangular stirrup 32 by the reinforcing steel bar 6.
Example 3:
the novel precast beam shown in fig. 4 and 5 has a structure substantially the same as that of embodiment 2, wherein a second closed rectangular stirrup 34 is further installed between two adjacent second open rectangular stirrups 33 in the connecting slot 10; the connecting bottom rib 12 penetrates through the connecting notch 10 and is exposed out of the concrete precast beam body A; the second closed rectangular stirrup 34 is arranged around the periphery of the connecting base rib 12 in the connecting slot 10.
The utility model discloses a novel precast beam, its manufacturing method is as follows:
firstly, preprocessing a connecting steel plate, binding a steel bar framework and supporting a formwork;
selecting channel steel as a connecting steel plate, and drilling at least 4 bolt holes on the surface of one side of the connecting steel plate; erecting an outer side template of a beam template on a pedestal of a prefabricated site, carrying out centralized processing on all components of a steel bar framework in a steel bar shed, and binding and forming on the pedestal; then, hoisting the bound and fixed steel bar framework into an outer side template of the beam template by using a lifting appliance for installation and positioning;
secondly, assembling the beam template,
installing an upper end template and a lower end template of the beam template and a notch template at a connecting notch, wherein the lower end of the upper end template is connected with the upper end of the lower end template, the joint of the upper end template and the lower end template is smooth, and the connecting joint is bonded by an adhesive tape to prevent slurry leakage; the lower end template is vertically fixed above the pedestal; the inner side of the upper end template is attached to the side surface of the notch template;
thirdly, pouring and maintaining the concrete,
sequentially pouring concrete on two sides and the center of the precast concrete beam body, and covering a bubble film on the inner surface of the connecting groove opening as soon as possible after the concrete at the connecting groove opening of the precast concrete beam body is collected after the concrete pouring at the connecting groove opening is finished; meanwhile, covering a transparent film on the surface of the precast concrete beam body with the connecting groove removed, and watering for curing, wherein the curing time is not less than 7 days;
fourthly, the template is dismantled and maintained again,
sequentially removing the outer side template, the lower end template, the upper end template and the notch template, and cleaning the bubble film in the connecting notch; then, covering the concrete precast beam body by using steam cloth, and carrying out steam curing;
fifthly, prestress tension, pore canal grouting and beam moving storage,
after the concrete is cured to meet the design requirement and is not lower than 80% of the design strength grade, applying prestress, penetrating and tensioning the prestressed tendons, and grouting in the pore channels; after the grouting is finished, the concrete grout can move the beam when the concrete grout reaches more than 92% of the designed specified strength.
The method comprises the following steps of installing a plurality of parallel steel bar frames in a penetrating manner along the height direction of a concrete precast beam body, inserting long steel bars extending along the length direction of the concrete precast beam body into the steel bar frames in a penetrating manner, and binding and fixing the long steel bars and the steel bar frames by using the steel bars to preliminarily form a steel bar framework structure; then binding and fixing the connecting steel plate with the bolt hole at one end with a steel bar frame at the end part through a steel bar, specifically, sequentially penetrating the connecting steel plate at one side deviating from the bolt hole through the steel bar frame at the end part of the concrete precast beam body, erecting the bottom plate edge of the connecting steel plate on the bottom edge of the steel bar frame, and tightly attaching the side edge of the connecting steel plate to the side edge of the steel bar frame; then, binding and fixing the connecting steel plates and the plurality of steel bar frames by using the steel bars to form a complete and stable steel bar framework; then, a concrete pouring technology is adopted, a concrete layer is poured on the periphery of the steel bar framework by using the beam mould, and the connecting steel plate on one side with the bolt hole is exposed out of the concrete precast beam body during pouring; forming a concrete precast beam body which is stable in structure and at least one end of which is provided with a connecting notch after maintenance; the connecting steel plate can be the existing channel steel or angle steel and the like.
The utility model discloses a novel precast beam, its mounting method is as follows: when the concrete precast beam body is assembled with the concrete precast column, the concrete precast beam body is hoisted to the outer side of the concrete precast column by utilizing the hoisting frame, the connecting bottom rib exposed out of the outer side of the concrete precast beam body is stretched into the opening reserved for the concrete precast column, and the connecting bottom rib is bound and fixed with the longitudinal rib in the opening reserved for the concrete precast column; meanwhile, the bolt holes arranged on the connecting steel plates of the concrete precast beam body are opposite to the bolt holes arranged on the steel plates reserved for the concrete precast columns; fixedly connecting the connecting steel plate with the steel plate by using a fixing bolt; and then, a concrete pouring technology is adopted, concrete at the superposed area of the concrete precast beam body and the concrete precast column and the connecting groove is poured, so that the connecting bottom rib of the concrete precast beam body is fixedly poured with the reserved opening 13 of the concrete precast column, concrete layers are poured on the outer sides of the connecting steel plate and the steel plate in situ, so that the fixing bolt can be wrapped in the concrete layer poured on the site, and the concrete layer poured on the site and the concrete layer on the surface of the concrete precast beam body are positioned on the same plane.
The above-mentioned embodiment is only the preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles of the present invention are included in the claims of the present invention.
Claims (7)
1. A novel precast beam comprises a concrete precast beam body; the method is characterized in that: the concrete precast beam body consists of a steel bar framework and a concrete layer poured on the periphery of the steel bar framework through a beam template; the steel bar framework comprises a plurality of steel bar frames which are installed in a penetrating mode along the height direction of the concrete precast beam body, a plurality of long steel bars which are arranged in parallel along the length direction of the concrete precast beam body, a connecting steel plate fixedly arranged at the lower end portion of the concrete precast beam body, and a plurality of steel bars which are used for fixing the steel bar frames, the long steel bars and the connecting steel plate; the plurality of steel bar frames are parallel to each other, and the upper ends of the steel bar frames extend to the outside of the concrete precast beam body; the long steel bars are uniformly distributed on the side edges and the bottom edges of the steel bar frame, and the long steel bars are vertically inserted into the steel bar frame; the long steel bars and the steel bar frame are bound and fixed through steel bars; one end of the connecting steel plate is bound and fixed with the steel bar frame through the steel bar, and the other end of the connecting steel plate penetrates through the concrete precast beam body and is exposed; and a plurality of bolt holes are formed in one end, exposed out of the concrete precast beam body, of the connecting steel plate.
2. The novel precast beam of claim 1, characterized in that: and a connecting notch is reserved on at least one side above the two ends of the concrete precast beam body.
3. The novel precast beam of claim 2, characterized in that: the inner side of the connecting notch is processed by a bubble film interface rough process to form a rough surface.
4. The novel precast beam of claim 1, characterized in that: the steel bar frame consists of a first closed rectangular stirrup, a first open rectangular stirrup and a second open rectangular stirrup; the bottom edges of the first closed rectangular stirrup and the first open rectangular stirrup are parallel, and the bottom edges are positioned on the same plane; first opening rectangle stirrup and second opening rectangle stirrup evenly distributed in the spread groove department of precast concrete beam body, and its side of first opening rectangle stirrup passes through the reinforcing bar ligature with connecting plate and fixes, and second opening rectangle stirrup is located the connecting plate top.
5. The novel precast beam of claim 4, wherein: at least one layer of connecting bottom rib group is fixed in the center of the bottom edge of the second opening rectangular stirrups, and each connecting bottom rib group consists of at least three connecting bottom ribs; two ends of the connecting bottom rib penetrate through the concrete precast beam body, and the end part of the connecting bottom rib is bent upwards to form a J-shaped connecting structure; the connecting bottom rib, the first closed rectangular stirrup and the first open rectangular stirrup are bound and fixed through the reinforcing steel bars.
6. The novel precast beam of claim 2, characterized in that: a second closed rectangular stirrup is further arranged between every two adjacent second open rectangular stirrups in the connecting notch; the connecting bottom rib penetrates through the connecting notch and is exposed out of the concrete precast beam body; the second closed rectangular stirrup is arranged around the periphery of the connecting bottom rib in the connecting groove opening.
7. The novel precast beam of claim 1, characterized in that: the concrete precast beam body is fixedly connected with a steel plate which is reserved on the concrete precast column and is provided with bolt holes through fixing bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921826489.2U CN211917234U (en) | 2019-10-29 | 2019-10-29 | Novel precast beam |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921826489.2U CN211917234U (en) | 2019-10-29 | 2019-10-29 | Novel precast beam |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211917234U true CN211917234U (en) | 2020-11-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921826489.2U Active CN211917234U (en) | 2019-10-29 | 2019-10-29 | Novel precast beam |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211917234U (en) |
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2019
- 2019-10-29 CN CN201921826489.2U patent/CN211917234U/en active Active
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