CN211915994U

CN211915994U - Automatic integrated into one piece machine of metal filter installing frame

Info

Publication number: CN211915994U
Application number: CN202020287268.9U
Authority: CN
Inventors: 瞿连军; 周叶
Original assignee: Kunshan Chinafil Filtration Technology Co ltd
Current assignee: Kunshan Chinafil Filtration Technology Co ltd
Priority date: 2020-03-10
Filing date: 2020-03-10
Publication date: 2020-11-13
Anticipated expiration: 2030-03-10

Abstract

The utility model provides an automatic integrated into one piece machine of metal filter installing frame relates to filter spare part processing technology field. The automatic integrated molding machine for the metal filter mounting frame comprises a feeding machine, a molding rack, a material receiving device, an edge removing device and a riveting machine, wherein the molding rack is located between the feeding machine and the material receiving device, the material receiving device is located between the molding rack and the edge removing device, the edge removing device is located between the material receiving device and the riveting machine, and a first molding device, a second molding device, a shaping device, a hydraulic punching device and a hydraulic cutting device are arranged on the upper surface of the molding rack. The utility model discloses, carry out the integration of a flow through this equipment to original preparation technology and process, not only practice thrift the cost of labor, avoided the operation workman because of the personnel injury that the maloperation caused, also reduced simultaneously because of the different extravagant time of transport of process, improved preparation efficiency.

Description

Automatic integrated into one piece machine of metal filter installing frame

Technical Field

The utility model relates to a filter spare part processing technology field specifically is the automatic integrated into one piece machine of metal filter installing frame.

Background

The air filter is a device for filtering air, the main function of the air filter is to improve the air quality, the filter mounting frame is a device for fixing the air filter, the application field is wide, and the demand is large.

At present, the existing process of the filter mounting frame is as follows: 1. manually feeding materials; 2. blanking in a common punch way; 3. bending and forming; 4. welding (riveting); however, the process has more procedures in the production engineering and has the defects of higher labor cost, time and labor waste, low efficiency and the like.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Not enough to prior art, the utility model provides an automatic integrated into one piece machine of metal filter installing frame has solved the defect and not enough that exist among the prior art.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the automatic integrated molding machine for the metal filter mounting frame comprises a feeding machine, a molding rack, a material receiving device, an edge removing device and a riveting machine, wherein the molding rack is located between the feeding machine and the material receiving device, the material receiving device is located between the molding rack and the edge removing device, the edge removing device is located between the material receiving device and the riveting machine, a first molding device, a second molding device, a shaping device, a hydraulic punching device and a hydraulic cutting device are arranged on the upper surface of the molding rack, a first wheel disc is fixedly mounted on each of the first molding device and the second molding device, and a power device is fixedly mounted in the front of the molding rack and located between the first molding device and the second molding device.

Preferably, the material receiving device comprises a material receiving frame, and a plurality of roller rods are movably mounted at the top of the material receiving frame.

Preferably, the edge removing device comprises an edge removing rack, an air pressure mechanism is fixedly mounted inside the edge removing rack, a connecting shaft is arranged at the top of the edge removing rack, and the air pressure mechanism is connected with a turning plate through the connecting shaft.

Preferably, the first forming device comprises a first mounting plate, a first forming roller and a second forming roller are rotatably mounted on the side wall of the first mounting plate, and the first forming roller is located above the second forming roller.

Preferably, the second forming device comprises a second mounting plate, a third forming roller and a fourth forming roller are rotatably mounted on the side wall of the second mounting plate, and the third forming roller is located above the fourth forming roller.

Preferably, power device includes the motor frame, the top fixed mounting of motor frame has servo motor, servo motor's output shaft fixed mounting has the second rim plate, rotate through the belt between second rim plate and a plurality of first rim plates and be connected.

Preferably, the hydraulic punching device consists of a hydraulic cylinder and a punch, and the hydraulic cutting device consists of a hydraulic cylinder and a cutting head.

The working principle is as follows: the utility model discloses in, all electrical equipment all with switch board electric connection, the switch board is controlled electrical equipment, in the course of working, this integrated into one piece machine mainly includes following processing step:

1. feeding: the procedure is set, the feeder is used for feeding, automatic feeding can be realized through the procedure, and continuous conveying is not needed again and again manually.

And flanging: in the process of conveying raw materials, the grinding tool designed by the first forming device and the second forming device is used for extruding and flanging, so that the manual operation is reduced, the damage caused by the misoperation of workers is avoided, and the personal safety of operators is protected.

And stamping: after the flanging is finished, the material is automatically conveyed into a hydraulic punching device and a hydraulic cutting device to carry out corresponding punching (boss, flanging), cutting (angle opening) and cutting (cutting) procedures.

And folding the edges: the material enters the receiving device after being processed by the hydraulic punching device and the hydraulic cutting device, and then is sent to the edge removing device through the receiving device, the program is set, a section of material is discharged, and the section of material is folded until a whole frame is finished at last.

And riveting: riveting is the last process of the frame, and the frame needs to be riveted after being completely formed, so that the frame can be firm and firm as a whole.

All the procedures are completed by only one worker pressing a start button, the time for the whole piece of automatic equipment to come out a complete frame from the raw materials to the finished product is about 60 seconds, and the yield of one day is about 720. The automatic equipment reduces the labor cost, saves the carrying time and improves the production efficiency.

(III) advantageous effects

The utility model provides an automatic integrated into one piece machine of metal filter installing frame. The method has the following beneficial effects:

the utility model discloses, carry out the integration of a flow through this equipment to original preparation technology and process, not only practice thrift the cost of labor, avoided the operation workman because of the personnel injury that the maloperation caused, also reduced simultaneously because of the different extravagant time of transport of process, improved preparation efficiency.

Drawings

FIG. 1 is a front view of the overall structure of the present invention;

FIG. 2 is a top view of the overall structure of the present invention;

FIG. 3 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;

FIG. 4 is a cross-sectional view taken along line B-B of FIG. 1 in accordance with the present invention;

FIG. 5 is a schematic structural view of the edge removing device of the present invention;

fig. 6 is a schematic view of the riveting machine of the present invention.

Wherein, 1, a feeder; 2. forming a frame; 3. a material receiving device; 4. an edge removing device; 5. a first molding device; 6. a second molding device; 7. a power plant; 8. a shaping device; 9. a hydraulic punching device; 10. a hydraulic cutting device; 11. a first wheel disc; 12. riveting machine; 31. a material receiving frame; 32. a roller rod; 41. disassembling the side frame; 42. a pneumatic mechanism; 43. a connecting shaft; 44. turning over a plate; 51. a first mounting plate; 52. a first forming roll; 53. a second forming roll; 61. a second mounting plate; 62. a third forming roller; 63. a fourth forming roller; 71. a motor frame; 72. a servo motor; 73. a second wheel disc.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example (b):

as shown in fig. 1-6, the embodiment of the utility model provides an automatic integrated into one piece machine of metal filter installing frame, including feeder 1, shaping frame 2, receiving device 3, tear side device 4 and riveter 12 open, shaping frame 2 is located feeder 1 and receiving device 3's centre, receiving device 3 is located shaping frame 2 and tears side device 4's centre open, it is located receiving device 3 and riveter 12's centre to tear side device 4 open, the upper surface of shaping frame 2 is provided with first forming device 5, second forming device 6, shaping device 8, hydraulic pressure punching device 9 and hydraulic pressure cutting device 10, first forming device 5 and the equal fixed mounting of second forming device 6 have first rim plate 11, the front of shaping frame 2 just is located the middle fixed mounting of first forming device 5 and second forming device 6 and has power device 7.

The material receiving device 3 comprises a material receiving frame 31, a plurality of roller rods 32 are movably mounted at the top of the material receiving frame 31, materials enter the material receiving device 3 after being processed by the hydraulic punching device 9 and the hydraulic cutting device 10, and then the materials are sent into the edge removing device 4 through the material receiving device 3.

Tear limit device 4 open including tearing limit frame 41, tear the inside fixed mounting of limit frame 41 and have pneumatic mechanism 42, the top of tearing limit frame 41 open is provided with connecting axle 43, and pneumatic mechanism 42 is connected with through connecting axle 43 and turns over board 44, and the material finished product is delivered to on tearing limit device 4, through setting for the procedure, goes out a section material, folds a section material, and is accomplished a whole frame at last.

The first forming device 5 comprises a first mounting plate 51, a first forming roller 52 and a second forming roller 53 are rotatably mounted on the side wall of the first mounting plate 51, the first forming roller 52 is positioned above the second forming roller 53, and the end of each second forming roller 53 is fixedly mounted on the first wheel disc 11.

The second forming device 6 comprises a second mounting plate 61, a third forming roller 62 and a fourth forming roller 63 are rotatably mounted on the side wall of the second mounting plate 61, the third forming roller 62 is positioned above the fourth forming roller 63, and the end of each fourth forming roller 63 is fixedly mounted with the first wheel disc 11.

The power device 7 comprises a motor frame 71, a servo motor 72 is fixedly mounted at the top of the motor frame 71, a second wheel disc 73 is fixedly mounted on an output shaft of the servo motor 72, and the second wheel disc 73 is rotatably connected with the plurality of first wheel discs 11 through a belt.

Hydraulic pressure punching device 9 comprises pneumatic cylinder and drift, and hydraulic pressure is tailor device 10 and is become by pneumatic cylinder and sanction head group, and the punching press design of every station all realizes through the oil pressure, and the material is from beginning the pay-off until sending to every station and beginning, all realizes the operation by integrated circuit control panel, can edit corresponding procedure in the panel, adjusts the function output time node of every station according to the designing requirement, until finally accomplishing the processing of filter installing frame, the utility model discloses in, all processes only need a workman press the start button operation accomplish can, whole piece automation equipment from raw and other materials to finished product come out a complete frame consuming time and accomplish about 40s, output one day is about 720. The automatic equipment reduces the labor cost, saves the carrying time and improves the production efficiency.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Automatic integrated into one piece machine of metal filter installing frame, including feeder (1), shaping frame (2), receiving device (3), tear limit device (4) and riveter (12), its characterized in that open: the forming machine frame (2) is located between the feeding machine (1) and the material receiving device (3), the material receiving device (3) is located between the forming machine frame (2) and the edge removing device (4), the edge removing device (4) is located between the material receiving device (3) and the riveting machine (12), a first forming device (5), a second forming device (6), a shaping device (8), a hydraulic punching device (9) and a hydraulic cutting device (10) are arranged on the upper surface of the forming machine frame (2), a first wheel disc (11) is fixedly mounted on the first forming device (5) and the second forming device (6), and a power device (7) is fixedly mounted on the front surface of the forming machine frame (2) and located between the first forming device (5) and the second forming device (6).

2. The automatic metal filter mounting frame forming machine of claim 1, wherein: the material receiving device (3) comprises a material receiving frame (31), and a plurality of roller rods (32) are movably mounted at the top of the material receiving frame (31).

3. The automatic metal filter mounting frame forming machine of claim 1, wherein: the edge removing device (4) comprises an edge removing rack (41), an air pressure mechanism (42) is fixedly mounted inside the edge removing rack (41), a connecting shaft (43) is arranged at the top of the edge removing rack (41), and the air pressure mechanism (42) is connected with a turning plate (44) through the connecting shaft (43).

4. The automatic metal filter mounting frame forming machine of claim 1, wherein: the first forming device (5) comprises a first mounting plate (51), a first forming roller (52) and a second forming roller (53) are rotatably mounted on the side wall of the first mounting plate (51), and the first forming roller (52) is located above the second forming roller (53).

5. The automatic metal filter mounting frame forming machine of claim 1, wherein: the second forming device (6) comprises a second mounting plate (61), a third forming roller (62) and a fourth forming roller (63) are rotatably mounted on the side wall of the second mounting plate (61), and the third forming roller (62) is located above the fourth forming roller (63).

6. The automatic metal filter mounting frame forming machine of claim 1, wherein: the power device (7) comprises a motor frame (71), a servo motor (72) is fixedly mounted at the top of the motor frame (71), a second wheel disc (73) is fixedly mounted at an output shaft of the servo motor (72), and the second wheel disc (73) is rotatably connected with the first wheel discs (11) through a belt.

7. The automatic metal filter mounting frame forming machine of claim 1, wherein: the hydraulic punching device (9) is composed of a hydraulic cylinder and a punch, and the hydraulic cutting device (10) is composed of a hydraulic cylinder and a cutting head.