CN211915136U

CN211915136U - Ten thousand ton hydraulic press for large-caliber end socket forming

Info

Publication number: CN211915136U
Application number: CN202020046492.9U
Authority: CN
Inventors: 裴跃新; 裴杨
Original assignee: Yixing Jiaxin Cnc Technology Co ltd
Current assignee: Yixing Jiaxin Cnc Technology Co ltd
Priority date: 2020-01-10
Filing date: 2020-01-10
Publication date: 2020-11-13
Anticipated expiration: 2030-01-10

Abstract

The utility model belongs to the technical field of the head accessory is used, specifically disclose be applied to fashioned ten thousand tons hydraulic presses of heavy-calibre head, by the concrete base, and set up at the circular earth arch that mixes of concrete base one side, and with the concrete base, the circular base shaping subassembly that matches the use that mixes the protruding earth that matches of earth, and the hydraulic assembly who matches the use with base shaping subassembly is constituteed. The utility model discloses a be applied to fashioned ten thousand tons of hydraulic press of heavy-calibre head's beneficial effect lies in: the hydraulic press head forming machine has the advantages of reasonable design structure, long service life and high use efficiency without frequent maintenance, and simultaneously solves the problem that the product of the traditional hydraulic press machine forming head is single, namely, the head forming head, the head forming seat and the caliber head forming groove can be replaced as required (according to the diameter size of the head to be formed), and the machine is suitable for various products and is convenient to install and maintain.

Description

Ten thousand ton hydraulic press for large-caliber end socket forming

Technical Field

The utility model belongs to the technical field of the head accessory is used, concretely relates to be applied to fashioned ten thousand tons of hydraulic presses of heavy-calibre head.

Background

The end cap is an element for sealing the end of the container to isolate the internal and external media, and is also called an end cap. The head of a cylindrical vessel is typically a rotating shell. The shape of the seal head surface can be divided into convex, conical, flat and combined shapes. The convex end socket refers to an end socket with a convex surface shape, such as a hemispherical end socket, an elliptical end socket, a dished end socket, a non-flanging spherical end socket and the like, and the existing gas cylinder adopts a combined bottom end socket with an inward convex surface, so that the strength can be ensured, and the requirement for safe use can be met.

A hydraulic machine (also known as oil press) is a machine for processing products such as metal, plastic, rubber, wood, powder and the like by utilizing hydrostatic pressure. It is commonly used in press processes and press forming processes, such as: forging, stamping, cold extruding, straightening, bending, flanging, sheet drawing, powder metallurgy, press fitting and the like. The principle of the hydraulic transmission mechanism is that the hydraulic transmission mechanism is made by using the Pascal law, and has a plurality of types, and the application is also diversified according to the requirement. For example, the pressure-transmitting fluid may be classified into two types, i.e., an oil press and a water press.

The traditional small-sized end socket can be produced and processed by adopting a traditional hydraulic machine, and aiming at the end socket with a large caliber, the hydraulic machine with the traditional structure is not suitable, namely, the production and the processing of the end socket with the large caliber can not be carried out, and simultaneously, along with the increase of the caliber of the end socket, the pressure is strengthened when the corresponding used hydraulic machine is molded, so that the synchronous strengthening design needs to be carried out on the whole structure.

In summary, when the hydraulic machine with the traditional structure is used for processing a large-caliber end socket, the forming pressure is insufficient, and the strength of the whole structure is not in accordance with the requirement.

Therefore, based on the above problem, the utility model provides a be applied to fashioned ten thousand tons hydraulic presses of heavy-calibre head.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: the utility model aims at providing a be applied to fashioned ten thousand tons hydraulic presses of heavy-calibre head, its project organization is reasonable, long service life, and need not often to overhaul the availability factor height, has solved the single problem of traditional hydraulic press machine shaping head product simultaneously, and head shaping head, head shaping seat, bore head shaping groove can be changed as required promptly (according to the diameter size of treating the shaping head), are convenient for install, maintain.

The technical scheme is as follows: the utility model provides a ten thousand tons of hydropress applied to the shaping of heavy-calibre head, by the concrete base, and set up the round concrete arch on one side of the concrete base, and cooperate with concrete base, round concrete arch base shaping assembly that use, and cooperate with base shaping assembly to use hydraulic assembly to make up; the base forming assembly comprises a strip-shaped supporting block, a circular limiting groove, screw rod mounting grooves, vertical positioning holes, vertical outer screw rods, a group of locking nuts, vertical supporting column connecting threaded grooves, an end socket forming seat and a large-diameter end socket forming groove, wherein the circular limiting groove is formed in the bottom surface of the strip-shaped supporting block and is matched with the circular concrete bulge for use; the hydraulic component comprises a vertical external thread support column respectively connected with the vertical support column connecting thread groove, auxiliary locking nuts and cross beam locking nuts arranged at two ends of the vertical external thread support column, and cross beam plates respectively matched with the vertical external thread support column, the device comprises a crossbeam plate, a first cylinder fixing sleeve, a second cylinder fixing sleeve, a hydraulic cylinder, an end socket forming head fixing sleeve and an end socket forming head, wherein crossbeam plate through holes are formed in four corners of the crossbeam plate and are connected with vertical external thread supporting columns, the cylinder mounting holes are formed in the crossbeam plate, the first cylinder fixing sleeve and the second cylinder fixing sleeve are respectively arranged on two sides of the crossbeam plate and are matched with the cylinder mounting holes for use, the hydraulic cylinder is arranged in the first cylinder fixing sleeve, the second cylinder fixing sleeve is arranged on the second cylinder fixing sleeve, the end socket forming head fixing sleeve is arranged at one end of the end socket forming head fixing sleeve through an auxiliary fastening screw.

This technical scheme, be applied to fashioned ten thousand tons of hydraulic presses of heavy-calibre head, still include that one end sets up four bearing diagonal reinforcing plates in the concrete base respectively, and set up the bearing diagonal reinforcing plate through-hole in four bearing diagonal reinforcing plate one ends respectively, wherein, four perpendicular external screw thread support columns run through the bearing diagonal reinforcing plate through-hole respectively, and set up four perpendicular external screw thread support columns and cooperate the bearing diagonal reinforcing plate positioning adjustment nut who uses mutually with the bearing diagonal reinforcing plate.

According to the technical scheme, the inclined support reinforcing plate is of an inverted L-shaped structure.

According to the technical scheme, the screw rod installation groove is of a rectangular structure.

This technical scheme, be applied to fashioned ten thousand tons of hydraulic presses of heavy-calibre head, still including the symmetry set up in bar supporting shoe top surface and be located the perpendicular bolted connection hole of head shaping seat both sides, and the symmetry sets up a set of supplementary fixed otic placode at head shaping seat outer wall, and sets up the supplementary fixed otic placode through-hole in a set of supplementary fixed otic placode respectively, and through supplementary fixed otic placode through-hole, perpendicular bolted connection hole with a set of supplementary fixed otic placode, bar supporting shoe fastening connection's perpendicular locking bolt.

This technical scheme, be applied to fashioned ten thousand tons hydraulic press of heavy-calibre head, still including setting up the oblique through-hole of a plurality of in head one-tenth shape seat, and set up in bar-shaped supporting shoe top surface and be located the supplementary perpendicular through-hole of a plurality of below the oblique through-hole, and set up respectively at the oblique through-hole, supplementary support briquetting of erecting in the through-hole, first spring, pressure sensor, the second spring, and set up the shell at arbitrary bearing diagonal reinforcing plate outer wall, and set up the touch display in the shell, data transceiver module, data processing module, and the stroboscopic warning lamp of setting on the shell, wherein, pressure sensor, touch display, data transceiver module, stroboscopic warning lamp are wired or wireless connection with data processing module respectively.

This technical scheme, a set of supplementary fixed otic placode sets up to arc plate type structure, and head shaping seat, heavy-calibre head shaping groove, a set of supplementary fixed otic placode, supplementary fixed otic placode through-hole and the oblique through-hole of a plurality of cast iron structure as integrated into one piece.

According to the technical scheme, the length and the width of the strip-shaped supporting block and the cross beam plate are the same.

Compared with the prior art, the utility model discloses a be applied to fashioned ten thousand tons of hydraulic press of heavy-calibre head's beneficial effect lies in: its project organization is reasonable, long service life, and need not often to overhaul the availability factor high, the single problem of traditional hydraulic press machine forming head product has been solved simultaneously, head shaping head promptly, head shaping seat, bore head shaping groove can be changed as required (according to the diameter size of treating the shaping head), it is abundant to be suitable for the product kind to process, base shaping subassembly and hydraulic assembly cooperate the use simultaneously, support intensity is excellent, be suitable for and use with two ten thousand tons of hydraulic cylinder of installation, a pressure sensor, a touch display, data transceiver module, stroboscopic warning lamp and data processing module structural design, the processing operation requirement of intellectuality has also been realized, and is convenient for installation and maintenance.

Drawings

Fig. 1 is a schematic structural diagram of a ten thousand ton hydraulic press applied to forming of a large-diameter end socket;

fig. 2 is a schematic view of the overlooking structure of the strip-shaped supporting block, the circular limiting groove, the screw mounting groove and the vertical supporting column connecting thread groove of the ten-thousand-ton hydraulic press applied to the forming of the large-caliber head of the utility model;

FIG. 3 is a schematic structural view of the top view of the cross beam plate, the cylinder mounting hole and the first cylinder fixing sleeve of the ten-thousand-ton hydraulic press applied to the forming of the large-caliber head of the utility model;

fig. 4 is the utility model discloses a be applied to the fashioned crossbeam board of ten thousand tons of hydraulic press of heavy-calibre head, cylinder mounting hole, the fixed cover of first cylinder and head shaping seat, a set of supplementary fixed otic placode, the overlooking structure schematic diagram of supplementary fixed otic placode through-hole.

Detailed Description

The invention will be further elucidated with reference to the drawings and the specific embodiments.

The ten-thousand-ton hydraulic press applied to the forming of the large-caliber end socket as shown in the figures 1, 2, 3 and 4 is composed of a concrete base 1, a circular concrete bulge 2 arranged on one surface of the concrete base 1, a base forming assembly matched with the concrete base 1 and the circular concrete bulge 2 for use, and a hydraulic assembly matched with the base forming assembly for use; the base forming assembly comprises a strip-shaped supporting block 3, a circular limiting groove 4, a screw rod mounting groove 6, a vertical positioning hole 5, a vertical outer screw rod 7, a group of locking nuts 8, a vertical supporting column connecting threaded groove 9, an end socket forming seat 23 and a large-caliber end socket forming groove 24, wherein the circular limiting groove 4 is formed in the bottom surface of the strip-shaped supporting block 3 and is matched with the circular concrete bulge 2 for use, the screw rod mounting grooves 6 are formed in two ends of the strip-shaped supporting block 3, the vertical positioning hole 5 is formed in two ends of the strip-shaped supporting block 3 and is positioned in one side of the screw rod mounting groove 6, the vertical outer screw rod 7 is embedded in the concrete base 1, one group of locking nuts 8 is arranged at one end of the vertical outer screw rod 7 and is positioned in the circular limiting groove 4; the hydraulic component comprises a vertical external thread supporting column 10 respectively connected with a vertical supporting column connecting thread groove 9, auxiliary locking nuts 11 and cross beam locking nuts 14 which are arranged at two ends of the vertical external thread supporting column 10, and a cross beam plate 12 which is respectively matched with the vertical external thread supporting column 10 for use, wherein cross beam plate through holes 13 are arranged in four corners of the cross beam plate 12 and are connected with the vertical external thread supporting column 10, cylinder mounting holes 38 are arranged in the cross beam plate 12, a first cylinder fixing sleeve 15 and a second cylinder fixing sleeve 16 which are respectively arranged on two sides of the cross beam plate 12 and are matched with the cylinder mounting holes 38 for use, a hydraulic cylinder 17 which is arranged in the first cylinder fixing sleeve 15, the cylinder mounting holes 38 and the second cylinder fixing sleeve 16 through a first cylinder fastening screw 18 and a second cylinder fastening screw 19, and an end socket forming head fixing sleeve 20 which is arranged on the hydraulic cylinder 17 through the auxiliary fastening screw 21, and an end socket forming head 22 arranged at one end of the end socket forming head fixing sleeve 20.

Preferably, the ten-thousand-ton hydraulic press applied to large-caliber head forming further comprises four inclined support reinforcing plates 29 with one ends respectively arranged in the concrete base 1, and inclined support reinforcing plate through holes 30 respectively arranged in one ends of the four inclined support reinforcing plates 29, wherein the four vertical external thread supporting columns 10 respectively penetrate through the inclined support reinforcing plate through holes 30, the inclined support reinforcing plate positioning adjusting nuts 31 are arranged on the four vertical external thread supporting columns 10 and matched with the inclined support reinforcing plates 29 for use, and the inclined support reinforcing plates 29 are arranged in an inverted-L-shaped structure; the screw mounting groove 6 is of a rectangular structure, so that the screw mounting groove is convenient to assemble and disassemble; the ten-thousand-ton hydraulic press applied to large-caliber head forming further comprises vertical bolt connecting holes 28 which are symmetrically arranged in the top surface of the strip-shaped supporting block 3 and are positioned at two sides of the head forming seat 23, a group of auxiliary fixing lug plates 25 which are symmetrically arranged on the outer wall of the head forming seat 23, auxiliary fixing lug plate through holes 26 which are respectively arranged in the group of auxiliary fixing lug plates 25, and vertical locking bolts 27 which tightly connect the group of auxiliary fixing lug plates 25 and the strip-shaped supporting block 3 through the auxiliary fixing lug plate through holes 26 and the vertical bolt connecting holes 28, the diameter size of the actually processed head can be installed, the head forming seat 23 can be correspondingly replaced, and the like, so that the application range of the hydraulic press structure is improved; the ten-thousand-ton hydraulic press applied to large-caliber head forming also comprises a plurality of inclined through holes 33 arranged in the head forming seat 23, a plurality of auxiliary vertical through holes 32 arranged in the top surface of the strip-shaped supporting block 3 and positioned below the inclined through holes 33, supporting press blocks 37, first springs 36, pressure sensors 35 and second springs 34 respectively arranged in the inclined through holes 33 and the auxiliary vertical through holes 32, a shell 39 arranged on the outer wall of any inclined supporting reinforcing plate 29, a touch display 42, a data transceiver module 40, a data processing module 43 arranged in the shell 39, and a stroboscopic early warning lamp 41 arranged on the shell 39, the pressure sensor 35, the touch display 42, the data transceiver module 40 and the stroboscopic warning lamp 41 are respectively connected with the data processing module 43 in a wired or wireless manner, and the intelligent large-diameter end socket forming operation is realized through the structural design; the group of auxiliary fixing lug plates 25 are arranged to be of an arc-shaped plate structure, and the end socket forming seat 23, the large-caliber end socket forming groove 24, the group of auxiliary fixing lug plates 25, the auxiliary fixing lug plate through holes 26 and the plurality of inclined through holes 33 are of an integrally formed cast iron structure, so that the strength is high, the service life is long, and the device is safe and reliable; and the length and width dimensions of the strip-shaped supporting block 3 and the cross beam plate 12 are the same.

The ten thousand tons of hydraulic presses that are applied to large-diameter head shaping of this structure, its project organization is reasonable, long service life, and need not often to overhaul the availability factor height, the single problem of traditional hydraulic press machine shaping head product has been solved simultaneously, the head shaping head, the head shaping seat, bore head shaping groove can be changed as required (according to the diameter size of treating the shaping head), it is abundant to be suitable for the product kind to process, base shaping subassembly and hydraulic component cooperate the use simultaneously, support intensity is excellent, be suitable for and install two ten thousand tons of hydraulic cylinders and use, pressure sensor, touch display, data transceiver module, stroboscopic warning light and data processing module structural design, intelligent processing operation requirement has also been realized, and the installation and maintenance are convenient.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications can be made without departing from the principle of the present invention, and these modifications should also be regarded as the protection scope of the present invention.

Claims

1. Be applied to fashioned ten thousand tons of hydraulic presses of heavy-calibre head, its characterized in that: the concrete base is composed of a concrete base (1), a circular concrete bulge (2) arranged on one surface of the concrete base (1), a base forming assembly matched with the concrete base (1) and the circular concrete bulge (2) for use, and a hydraulic assembly matched with the base forming assembly for use; the base forming assembly comprises a strip-shaped supporting block (3), a circular limiting groove (4) which is arranged on the bottom surface of the strip-shaped supporting block (3) and is matched with the circular concrete bulge (2) for use, screw rod mounting grooves (6) which are arranged in two ends of the strip-shaped supporting block (3), vertical positioning holes (5) which are arranged in two ends of the strip-shaped supporting block (3) and are positioned in one side of the screw rod mounting grooves (6), vertical outer screw rods (7) which are pre-embedded in the concrete base (1), a group of locking nuts (8) which are arranged at one ends of the vertical outer screw rods (7) and are positioned in the circular limiting groove (4), vertical supporting column connecting threaded grooves (9) which are arranged at four corners of one surface of the strip-shaped supporting block (3), a head forming seat (23) which is arranged on the top surface of the strip-shaped supporting block (3), and a large-caliber head forming groove (24; the hydraulic assembly comprises vertical external thread support columns (10) connected with vertical support column connecting thread grooves (9) respectively, auxiliary locking nuts (11) and cross beam locking nuts (14) arranged at two ends of the vertical external thread support columns (10), and cross beam plates (12) matched with the vertical external thread support columns (10) for use respectively, wherein cross beam plate through holes (13) are formed in four corners of each cross beam plate (12) and connected with the vertical external thread support columns (10), cylinder mounting holes (38) are formed in the cross beam plates (12), first cylinder fixing sleeves (15) and second cylinder fixing sleeves (16) are arranged on two sides of each cross beam plate (12) and matched with the cylinder mounting holes (38) for use respectively, and the first cylinder fixing sleeves (15) and the second cylinder fixing sleeves (16) are installed on the first cylinder fixing sleeves (15) through first cylinder fastening screws (18) and second cylinder fastening screws (19), the cylinder mounting holes (38), A hydraulic cylinder (17) in the second cylinder fixing sleeve (16), an end socket forming head fixing sleeve (20) arranged on the hydraulic cylinder (17) through an auxiliary fastening screw rod (21), and an end socket forming head (22) arranged at one end of the end socket forming head fixing sleeve (20).

2. The ten-thousand-ton hydraulic press applied to large-caliber head forming according to claim 1, is characterized in that: be applied to fashioned ten thousand tons of hydraulic presses of heavy-calibre head, still include that one end sets up four bearing diagonal reinforcing plates (29) in concrete foundation (1) respectively, and set up bearing diagonal reinforcing plate through-hole (30) in four bearing diagonal reinforcing plates (29) one end respectively, wherein, four perpendicular external screw thread support columns (10) run through bearing diagonal reinforcing plate through-hole (30) respectively, and set up and erect external screw thread support columns (10) and cooperate the bearing diagonal reinforcing plate positioning adjustment nut (31) that uses with bearing diagonal reinforcing plate (29) at four.

3. The ten-thousand-ton hydraulic press applied to large-caliber head forming according to claim 2, is characterized in that: the inclined support reinforcing plate (29) is arranged into an inverted L-shaped structure.

4. The ten-thousand-ton hydraulic press applied to large-caliber head forming according to claim 1, is characterized in that: the screw rod installation groove (6) is of a rectangular structure.

5. The ten-thousand-ton hydraulic press applied to large-caliber head forming according to claim 1, is characterized in that: be applied to fashioned ten thousand tons of hydraulic presses of heavy-calibre head, still including the symmetry set up in bar supporting shoe (3) top surface and be located vertical bolt connection hole (28) of head shaping seat (23) both sides, and the symmetry sets up a set of supplementary fixed otic placode (25) at head shaping seat (23) outer wall, and set up supplementary fixed otic placode through-hole (26) in a set of supplementary fixed otic placode (25) respectively, and through supplementary fixed otic placode through-hole (26), vertical bolt connecting hole (28) will a set of supplementary fixed otic placode (25), bar supporting shoe (3) fastening connection's perpendicular locking bolt (27).

6. The ten-thousand-ton hydraulic press applied to large-caliber head forming according to claim 5, is characterized in that: be applied to fashioned ten thousand tons of hydraulic presses of heavy-calibre head, still including setting up a plurality of oblique through-hole (33) in head shaping seat (23), and set up in bar supporting shoe (3) top surface and be located a plurality of supplementary perpendicular through-hole (32) of a plurality of oblique through-hole (33) below, and set up respectively at oblique through-hole (33), support briquetting (37) in supplementary perpendicular through-hole (32), first spring (36), pressure sensor (35), second spring (34), and shell (39) of setting at arbitrary bearing diagonal reinforcing plate (29) outer wall, and touch display (42) of setting in shell (39), data transceiver module (40), data processing module (43), and stroboscopic early warning lamp (41) of setting on shell (39), wherein, pressure sensor (35), touch display (42), data transceiver module (40), The stroboscopic early warning lamp (41) is respectively connected with the data processing module (43) in a wired or wireless way.

7. The ten-thousand-ton hydraulic press applied to large-caliber head forming according to claim 6, is characterized in that: a set of supplementary fixed otic placode (25) sets up to arc plate type structure, and head shaping seat (23), heavy-calibre head shaping groove (24), a set of supplementary fixed otic placode (25), supplementary fixed otic placode through-hole (26) and the oblique through-hole of a plurality of (33) cast iron structure as integrated into one piece.

8. The ten-thousand-ton hydraulic press applied to large-caliber head forming according to claim 1, is characterized in that: the length and width dimensions of the strip-shaped supporting block (3) and the cross beam plate (12) are the same.