CN211910494U - Tunnel type charging machine and tobacco leaf processing system - Google Patents
Tunnel type charging machine and tobacco leaf processing system Download PDFInfo
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- CN211910494U CN211910494U CN201922261677.1U CN201922261677U CN211910494U CN 211910494 U CN211910494 U CN 211910494U CN 201922261677 U CN201922261677 U CN 201922261677U CN 211910494 U CN211910494 U CN 211910494U
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Abstract
The utility model relates to a tunnel type feeder and tobacco leaf processing system. Including tunnel type feeder drive belt, feed liquid spout into device, vapour pipeline, feed liquid spout into the device and is located the space between upper conveyor belt and the lower conveyer belt, tunnel type feeder conveyer belt is porous guipure, and feed liquid spouts into the device and includes a plurality of lateral conduits and molecular pipeline top fixed connection's shower nozzle, and a plurality of lateral conduits are connected with the trunk line respectively, and tunnel type feeder and trunk line are got into to the one end of vapour pipeline, and the other end is connected or stretches out tunnel type feeder's lateral wall with tunnel type feeder's lateral wall. The front and back surfaces of the tobacco leaf can be contacted with the mixed steam generated by the feed liquid, and the contact efficiency of the tobacco leaf and the steam of the feed liquid is improved.
Description
Technical Field
The utility model belongs to the technical field of tobacco leaf production facility, concretely relates to tunnel type feeder and tobacco leaf processing system.
Background
The information in this background section is only for enhancement of understanding of the general background of the invention and is not necessarily to be construed as an admission or any form of suggestion that this information forms the prior art that is already known to a person of ordinary skill in the art.
Tobacco leaves are raw materials for producing cigarettes and mainly comprise chemical components such as carbohydrates, nitrogen-containing compounds, organic acids, fats, glycosides and ash elements. The quality of tobacco leaves directly influences the quality of cigarette products, and the quality of tobacco leaf raw materials is influenced by various factors such as ecological conditions, varieties, planting, processing technology and the like. The tobacco leaf belongs to a colloid capillary porous substance, the tissue structure of the tobacco leaf is a porous body with capillaries, the contained components comprise colloid substances (such as protein, pectin, cellulose and the like) and crystal substances (such as water-soluble saccharides, organic acid, inorganic salt and the like), and the porous body of the tobacco leaf enables the tobacco leaf to have strong moisture absorption and adsorption. The traditional tobacco leaf feeding treatment method is characterized in that spice liquid is gasified and then sprayed on the surface of tobacco leaves, the spice liquid and the tobacco leaves are mixed, the fragrance of the tobacco leaves is improved, and the damage of the tobacco leaves is reduced.
SUMMERY OF THE UTILITY MODEL
To the problems existing in the prior art, the utility model aims to provide a tunnel type charging machine and tobacco leaf processing system.
In order to solve the technical problem, the technical scheme of the utility model is that:
the utility model provides a tunnel type feeder, including tunnel type feeder drive belt, feed liquid spout into device, the vapour pipeline, feed liquid spout into the space that the device is located between conveyer belt and the lower conveyer belt, tunnel type feeder conveyer belt is porous guipure, feed liquid spout into the device and includes a plurality of lateral conduits and molecular pipeline top fixed connection's shower nozzle, a plurality of lateral conduits are connected with the trunk line respectively, the one end entering tunnel type feeder and the trunk line of vapour pipeline, the other end is connected or stretches out tunnel type feeder's lateral wall with tunnel type feeder's lateral wall.
The feed liquid and the water are mixed and then heated and gasified by steam to form mixed steam which is stored in the storage tank, untreated tobacco leaves are placed on the porous mesh belt and slowly pass through the tunnel type feeder, the mixed steam is introduced into the steam pipeline, the mixed steam is upwards sprayed out through the spray head of the feed liquid spraying device, the upwards sprayed mixed steam has upwards blowing power to the tobacco leaves, the tobacco leaves are floated upwards, certain rotation is realized, the front side and the back side of the tobacco leaves can be in contact with the mixed steam generated by the feed liquid, and the contact efficiency of the tobacco leaves and the feed liquid steam is improved.
Simultaneously the utility model provides a negative pressure method tobacco leaf and the low problem of feed liquid vapor contact efficiency, the negative pressure method carries out the tobacco leaf and carries out the quality improvement and lets in vacuum device with mixed vapour if vacuum damping machine, mixed vapour gets into behind the vacuum device, mixed vapour condensation, then with the tobacco leaf contact, the tobacco leaf piles up on the frame car in addition, it is less to pile up the vapour feed liquid of the tobacco leaf contact in inside, it is inhomogeneous to lead to the tobacco leaf to absorb the feed liquid, so the efficiency of condensation feed liquid and tobacco leaf contact is less than the efficiency of mixed vapour direct and tobacco leaf contact. The utility model discloses a mixed steam contacts with the tobacco leaf and compares and further improves the efficiency that the tobacco leaf promoted in prior art.
As a further technical scheme, a plurality of elastic baffles are arranged on the porous mesh belt.
As a further technical scheme, a tunnel type feeder transmission belt is provided with a feeder fixing box, a feed liquid spraying device is located inside the feeder fixing box, the tunnel type feeder transmission belt penetrates through the feeder fixing box, the interior of the feeder fixing box is divided into three independent spaces, a part, located above the tunnel type feeder transmission belt, of the feeder fixing box is provided with a notch, the position, opposite to the elastic baffle, of the notch is lower than the upper edge of the elastic baffle by 2-3 cm. The fixed case of feeder can realize passing through of elastic baffle, and when elastic baffle and breach position coincide, realize the inside independent sealed space of the fixed box of feeder moreover, can reduce feed liquid vapour and reveal the loss.
As a further technical scheme, the porous mesh belt has the pore size of 12-16 x 12-16 mm.
As a further technical scheme, the number of the branch pipelines is three, and 5 spray heads are arranged on each branch pipeline at equal intervals.
A tobacco leaf processing system comprises the tunnel type feeding machine, a material liquid tank, a heater and a storage tank, wherein the material liquid tank is connected with a material liquid inlet of the heater, a gas outlet of the heater is connected with a gas inlet of the storage tank, and a gas outlet of the storage tank is connected with a steam pipeline of the tunnel feeding machine.
As a further technical scheme, the steam inlet pipe is connected with the heater, and the bottom of the heater is connected with a steam condensation water pipeline.
As a further technical scheme, a condensed liquid outlet at the bottom of the storage tank is connected with a return port of the heater.
The utility model has the advantages that:
the tunnel charging machine and the tobacco leaf processing system of the utility model can realize continuous production and can continuously upgrade the tobacco leaves;
steam of the negative pressure method can be rapidly condensed when entering the vacuum dampening tank under the condition that the pressure is rapidly reduced, the steam is not beneficial to rapid absorption of tobacco leaf tissues after being changed into liquid state, meanwhile, the stacking placement of the tobacco leaves is not beneficial to the tobacco leaf inside the stack to absorb feed liquid, compared with the negative pressure method, the tunnel charger of the utility model can improve the efficiency of the tobacco leaf to absorb the feed liquid;
the utility model discloses a tunnel charging machine, feed liquid gas spray and go out from the tobacco leaf bottom, can make the tobacco leaf suspension roll, increase the area of contact of tobacco leaf and feed liquid gas for the tobacco leaf can be even absorption feed liquid gas.
Through the utility model discloses a tobacco leaf that tunnel charging machine and tobacco leaf processing system handled has improved the formula use value and the industrial availability of tobacco leaf by a wide margin. The method can effectively reduce the quantity of the unusable tobacco leaves in the cigarette formula, solve the problems that the local characteristics of the tobacco leaves in partial production areas are obviously difficult to apply and the quality of the tobacco leaves is defective due to long-term storage, ensure the requirement of cigarette industry enterprises on high-quality tobacco leaf raw materials and have remarkable effect on reducing harm of cigarettes.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the disclosure and together with the description serve to explain the invention and not to limit the invention unduly.
FIG. 1 is a block diagram of a tunnel loader; a is a side view of a transmission belt part of the tunnel type feeder; b is a top view of a transmission belt part of the tunnel type charging machine
FIG. 2 is a block diagram of a tobacco processing system;
the device comprises an elastic baffle 1, a spray head 2, a spray head 3, a main pipeline 4, branch pipelines 5, a porous mesh belt 6, a feed liquid tank 7, a heater 8, a storage tank 9, a flowmeter 10, a tunnel type feeder 11, a steam inlet pipe 12, a steam condensate pipeline 13 and a feeder fixing box.
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present disclosure. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
As shown in FIG. 1, the tunnel feeder belt is a belt that passes around a drum or sprocket and transports material by the continuous motion of the belt. The middle cavity part surrounded by the conveying belt is provided with a feed liquid spraying device. The spray head 2 of the feed liquid spraying device is right opposite to the upper part, so that the mixed steam can be blown into the upper part to contact with the tobacco leaves.
The tunnel type feeder conveyer belt is porous guipure 5, and the hole size is 14 x 14mm, and porous guipure 5's material is nylon. The steam is sprayed out from the holes from bottom to top.
The mixed vapor of the feed liquid enters the main pipeline 3 from the vapor pipeline, then enters the branch pipeline 4 from the main pipeline 3, and then is sprayed out from the spray head 2. After being sprayed out from the spray head 2, the tobacco leaves are subjected to the blowing force below, start to float upwards and then fall downwards, and are also subjected to the upward blowing force in the falling process, so that the tobacco leaves are in a suspended rolling state. The contact area between the tobacco leaves and the feed liquid gas is increased, the absorption is more uniform, and the effect is better.
The porous mesh belt 5 is provided with a plurality of elastic baffles 1, the elastic baffles 1 have the function of dividing tobacco leaves on the conveying belt into a plurality of sections, the adjacent two sections are not interfered with each other, meanwhile, the elastic baffles are 2-3cm higher than the upper edge of the gap of the moisture regaining feeder fixing box 13, and the elastic baffles can pass after being bent under the condition of hard contact, which is equivalent to a sealing effect when the two contact. The inside of the moisture regaining feeder is divided into local pressure maintaining spaces, and the leakage loss of feed liquid steam is reduced.
The utility model provides a tobacco leaf processing system, including foretell tunnel type charging machine 10, feed liquid jar 6, heater 7, holding vessel 8, feed liquid jar 6 and heater 7's feed liquid access connection, heater 7's gas outlet and holding vessel 8's gas access connection, holding vessel 8's gas outlet and tunnel type charging machine 10's steam pipe connection.
The steam inlet pipe 11 is connected with the heater 7, and the bottom of the heater 7 is connected with a steam condensation water pipeline 12. The steam inlet pipe is provided with a flowmeter 9.
The condensed liquid outlet at the bottom of the storage tank 8 is connected to the return port of the heater 7.
Tobacco leaves are placed on a transmission belt of a tunnel type feeder 10, feed liquid is introduced into a heater 7, the feed liquid is heated by steam to generate mixed steam, the mixed steam enters a storage tank 8 and then enters a feed liquid spraying device through a steam pipeline to be contacted with the tobacco leaves, and the quality improvement process of the tobacco leaves is completed in the process that the tobacco leaves pass through the transmission belt.
The utility model discloses compare in current negative pressure method, mixed vapour gets into from the below of conveyer belt, and mixed vapour fully contacts with the tobacco leaf, and current negative pressure method, mixed vapour gets into from the top of vacuum damping machine, under the effect of inside negative pressure, and mixed vapour rapidly condenses into liquid, makes its contact efficiency with the tobacco leaf reduce.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a tunnel type feeder which characterized in that: including tunnel type feeder drive belt, feed liquid spout into device, vapour pipeline, feed liquid spout into the device and is located the space between upper conveyor belt and the lower conveyer belt, tunnel type feeder conveyer belt is porous guipure, and feed liquid spouts into the device and includes a plurality of lateral conduits and molecular pipeline top fixed connection's shower nozzle, and a plurality of lateral conduits are connected with the trunk line respectively, and tunnel type feeder and trunk line are got into to the one end of vapour pipeline, and the other end is connected or stretches out tunnel type feeder's lateral wall with tunnel type feeder's lateral wall.
2. The tunnel loader of claim 1, characterized in that: the porous mesh belt is provided with a plurality of elastic baffles.
3. The tunnel loader of claim 2, characterized in that: the tunnel type charging machine transmission belt is provided with a charging machine fixing box, the feed liquid spraying device is located inside the charging machine fixing box, the tunnel type charging machine transmission belt penetrates through the charging machine fixing box, the charging machine fixing box is divided into three independent spaces, the part, located above the tunnel type charging machine transmission belt, of the charging machine fixing box is provided with a notch, the position, opposite to the elastic baffle, of the notch is 2-3cm lower than the upper edge of the elastic baffle.
4. The tunnel loader of claim 1, characterized in that: porous mesh belt, pore size 12-16 x 12-16 mm.
5. The tunnel loader of claim 1, characterized in that: the branch pipeline is three, and every branch pipeline equidistantly sets up 5 shower nozzles.
6. A tobacco processing system, characterized by: the tunnel type material feeder comprises the tunnel type material feeder, a material liquid tank, a heater and a storage tank, wherein the material liquid tank is connected with a material liquid inlet of the heater, a gas outlet of the heater is connected with a gas inlet of the storage tank, and a gas outlet of the storage tank is connected with a steam pipeline of the tunnel type material feeder.
7. The tobacco processing system of claim 6, wherein: the steam inlet pipe is connected with the heater, and the bottom of the heater is connected with a steam condensation water pipeline.
8. The tobacco processing system of claim 6, wherein: the condensed liquid outlet at the bottom of the storage tank is connected with the reflux port of the heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922261677.1U CN211910494U (en) | 2019-12-13 | 2019-12-13 | Tunnel type charging machine and tobacco leaf processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922261677.1U CN211910494U (en) | 2019-12-13 | 2019-12-13 | Tunnel type charging machine and tobacco leaf processing system |
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| Publication Number | Publication Date |
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| CN211910494U true CN211910494U (en) | 2020-11-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922261677.1U Active CN211910494U (en) | 2019-12-13 | 2019-12-13 | Tunnel type charging machine and tobacco leaf processing system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115191634A (en) * | 2022-08-22 | 2022-10-18 | 江西中烟工业有限责任公司 | Improved tunnel type tobacco flake charging machine |
-
2019
- 2019-12-13 CN CN201922261677.1U patent/CN211910494U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115191634A (en) * | 2022-08-22 | 2022-10-18 | 江西中烟工业有限责任公司 | Improved tunnel type tobacco flake charging machine |
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