CN211908621U - Linear motor module adopting embedded ceramic guide rail - Google Patents

Linear motor module adopting embedded ceramic guide rail Download PDF

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Publication number
CN211908621U
CN211908621U CN202020584076.4U CN202020584076U CN211908621U CN 211908621 U CN211908621 U CN 211908621U CN 202020584076 U CN202020584076 U CN 202020584076U CN 211908621 U CN211908621 U CN 211908621U
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guide rail
base
linear motor
ceramic
sides
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戴健飞
柯玉理
李庆光
戴帝水
刘紫文
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Guangdong Dynamikwell Technology Co ltd
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Guangdong Dynamikwell Technology Co ltd
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Abstract

The utility model discloses a linear motor module adopting embedded ceramic guide rails, which comprises a base and an integrated rotor, wherein the left and right sides of the base extend upwards to form a sliding groove in the middle of the base, a stator is fixed at the bottom of the base, the integrated rotor is positioned above the stator, and a gap is arranged between the stator and the integrated rotor; the left and right both sides inner wall of the upwards extension of base is relative, and all embedded have ceramic guide rail, and integral type active cell is connected with the slider, and slider both sides sliding connection has the ball, and the slider realizes through the ball of its both sides and ceramic guide rail sliding connection. The embedded ceramic guide rail is adopted, so that the assembled linear motor module is hardly influenced by the electromagnetic force of the motor after being assembled; the two ceramic guide rails are embedded in the inner walls of the two sides of the base, so that the slide rails and the base form an integrated arrangement, and meanwhile, the structure of the integrated rotor is combined, so that the structure of the linear motor module is simple and compact, the number of mounting parts is small, the processing difficulty is reduced, and the linear motor module is convenient to mount and maintain.

Description

Linear motor module adopting embedded ceramic guide rail
Technical Field
The utility model belongs to the technical field of the linear motion module, in particular to adopt embedded ceramic guide rail's linear electric motor module.
Background
The linear motor is a direct drive motor. By unfolding the closed magnetic field into an open magnetic field, electrical energy is directly converted into mechanical energy for linear motion without any intermediate conversion mechanism transmission. The linear motor may be considered as a structure formed by cutting a rotary motor in the radial direction and spreading the circumference of the motor in a straight line.
Direct drive motors are a motion control that directly transmits thrust/torque from a power source to a load. With this arrangement, all mechanical drive components (ball screw assemblies, rack and pinion, drive belts/pulleys, and gearboxes, etc.) can be replaced, and the backlash, compliance, and other problems associated with mechanical drives are eliminated.
The linear guide is a supporting and guiding mechanism for supporting and guiding a moving member to reciprocate linearly in a given direction. Depending on the nature of the massage device, the linear guides can be divided into sliding friction guides, rolling friction guides, elastic friction guides, fluid friction guides, etc.
The traditional guide rail is made of steel materials mostly, and along with the fact that the performance requirements of oil manufacturing equipment on a linear motor module are higher and higher, the steel guide rail cannot meet the use requirements of high-end manufacturing equipment due to the material performance and the machining process of the steel guide rail. The method specifically comprises the following steps:
1. the material performance is as follows: the metal (steel) material has the aging problem, and the metal (steel) material has the advantages of large thermal expansion coefficient, low elastic modulus, low hardness (HRC 52-58), poor wear resistance and incapability of ensuring the form and position accuracy of the size of the guide rail for a long time. In addition, metallic materials are environmentally sensitive and are susceptible to rusting and corrosion.
2. The working environment influences: because the motor can generate strong magnetism after being electrified. Because the guide rail is made of steel materials, the guide rail can be magnetized when working in a strong magnetic environment for a long time, and the shape and position accuracy and the like are increasingly poor. In addition, after long-term wearing and tearing, metal dust can adsorb on the motor magnetic track, leads to module precision to descend and even damages the motor.
3. The economic efficiency is as follows:
because the hardness of the metal raw material is low before processing, the hardness of the material needs to be increased by heat treatment, and then the metal raw material can be put into use only by accuracy correction. The production cycle is long and the difficulty is high. Is not conducive to rapid mass production of modules.
In the patent application with application number CN201920184187.3, a disclosed linear guide structure relates to the guide rail field, including the steel guide rail seat, the steel guide rail seat is U type structure, the inboard bilateral symmetry of steel guide rail seat is equipped with the recess, is equipped with the steel guide rail in the recess, the steel guide rail is the rectangle structure, the steel guide rail is equipped with the direction slot towards the side of steel guide rail seat, other sides of steel guide rail all hug closely with the recess inner wall, guide rail seat and steel guide rail structure as an organic whole.
The linear guide rail structure disclosed above adopts a steel guide rail, and has drawbacks in three aspects of material performance, influence of working environment, and processing cost.
Disclosure of Invention
In order to solve the above problems, a primary object of the present invention is to provide a linear motor module using an embedded ceramic guide rail, wherein the embedded ceramic guide rail is used, so that the linear motor module after assembly is hardly influenced by electromagnetic force of a motor through the application of the ceramic guide rail, and the ceramic material has the advantages of low density, low expansion coefficient, high hardness, high wear resistance, good corrosion resistance, etc., so that the high precision of the linear motor module can be stably ensured, the maintenance period is long, and the splicing can be infinitely prolonged; in addition, the low density makes the ceramic guide rail suitable for high-speed operation environments.
Another object of the utility model is to provide an adopt embedded ceramic guide's linear electric motor module, with two embedded ceramic guide's both sides inner wall in base, make slide rail and base formation integral type setting, combined the structure of integral type active cell simultaneously, make the structural component of this linear electric motor module simple, compact, the installation component is few, reduces the processing degree of difficulty, easy to assemble and maintenance.
Another object of the utility model is to provide an adopt embedded ceramic guide rail's linear electric motor module, its slider both sides are provided with the arc guide slot of restriction ball, and the relative slider of ceramic guide rail of base both sides inner wall all is provided with the arc spout, and the ball is located between arc guide slot and the arc spout, forms 2 and is listed as 4 point contact structures, and the 4 point contact angle of ball is 45, provides the impartial load capacity of four directions.
In order to achieve the above purpose, the technical scheme of the utility model is as follows:
a linear motor module adopting an embedded ceramic guide rail comprises a base and an integrated rotor, wherein the left side and the right side of the base extend upwards to form a sliding groove in the middle of the base, a stator is fixed at the bottom of the base, the integrated rotor is positioned above the stator, and a gap is formed between the stator and the integrated rotor; the left and right both sides inner wall of the upwards extension of base is relative, and all embedded ceramic guide rail, the integral type active cell is connected with the slider, slider both sides sliding connection has the ball, the slider realizes through the ball of its both sides and ceramic guide rail sliding connection.
In the utility model, firstly, an embedded ceramic guide rail is adopted, the linear motor module after assembly is hardly influenced by the electromagnetic force of the motor by the application of the ceramic guide rail, and the ceramic material has the advantages of low density, low expansion coefficient, high hardness, high wear resistance, good corrosion resistance and the like, so that the high precision of the linear motor module can be stably ensured, the maintenance period is long, and the splicing can be infinitely prolonged; in addition, the low density makes the ceramic guide rail suitable for high-speed operation environment; secondly, with two embedded ceramic guide rails in the both sides inner wall of base, make slide rail and base form the integral type setting, the structure of integral type active cell has been combined simultaneously, make the structural component of this linear electric motor module simple, compact, the installation component is few, reduce the processing degree of difficulty, easy to assemble and maintenance can fix stator and base as an organic whole through the encapsulating in addition, under the condition of the rigidity of guaranteeing the module and precision, saved the step of debugging ceramic guide rail and installation stator, material resources cost sparingly.
Further, the ball is specifically a ceramic ball; the edge of slider both sides all is provided with the arc guide slot of restriction ball, the relative slider of the ceramic guide rail of base both sides inner wall all is provided with the arc spout, and the position correspondence of the arc guide slot of slider both sides and the ceramic guide rail's of base both sides inner wall arc spout makes the ball be located between arc guide slot and the arc spout, forms 2 and is listed as 4 point contact structures. The present invention provides a linear motor module having a 2-row 4-point contact structure in which 4-point contact angles of balls are 45 °, and which can provide a load capacity equal in four directions, and which can be applied to the linear motor module in a balanced manner to bear loads in all directions, thereby achieving high precision and rigidity in a stable manner even when used for a load and a combined load in which directions and sizes change.
Furthermore, through grooves are correspondingly and parallelly arranged on the two sides of the middle of the sliding block corresponding to the arc-shaped guide grooves on the two side edges of the sliding block, backflow devices are further arranged at the front end and the rear end of the sliding block, backflow guide channels are respectively arranged on the backflow devices at the front end and the rear end of the sliding block corresponding to the two side positions of the front end and the rear end of the sliding block, the backflow guide channels are of arc-shaped structures, one end of the backflow guide channel at the left side position of the front end or the rear end of the sliding block is communicated with the arc-shaped guide groove on the left side edge of the sliding block, the other end of the backflow guide channel is communicated with the through groove on the left side; one end of the backflow guide channel positioned at the right side position of the front or rear end of the sliding block is communicated with the arc-shaped guide groove at the right side edge of the sliding block, and the other end of the backflow guide channel is communicated with the through groove at the right side of the sliding block, so that the arc-shaped guide groove at the right side of the sliding block is communicated with the through groove to form an annular channel which is connected end to end; the balls on two sides of the sliding block can roll circularly in the circular channels on two sides. The utility model discloses in, through arc guide slot, logical groove, backward flow ware and backward flow guide way's setting, can make the slider both sides form two and can make the rolling annular of ball circulation say, make things convenient for the sliding connection between slider and the ceramic guide rail, adapt to the application environment of high accuracy and long stroke.
Further, ceramic guide and the length direction parallel arrangement of base, the integral type active cell is including slip table board and motor coil, motor coil bonds fixed formation integral type active cell with the slip table board, the slider is fixed in the bottom of slip table board, and motor coil is 2, and 2 motor coil pass through the slip table board and connect in parallel together, and two motor coil lie in the front and back both sides of slider respectively along ceramic guide's length direction. In the utility model, the motor coil is bonded and fixed with the sliding table plate through the epoxy material to form an integrated rotor, the sliding table plate and the original flat plate type linear motor rotor, namely the motor coil, are integrated into a whole, the original coil support is transformed into the sliding table plate which can be directly fixed on the sliding block, the available space outside the motor coil part is fully utilized, and the switching and mounting links between the rotor and the sliding table plate are also saved; the sliding block and the integrated rotor are assembled into a whole, so that the product is compact and light and achieves space utilization; the two motor coils are connected in series and parallel through the sliding table plate, the motor coils are located on two sides of the moving direction of the sliding block and are basically concentric with the moving direction of the sliding rail, and compared with a conventional linear motor, the linear motor has the advantages of being high in thrust density, high in rigidity, high in response, large in thrust and the like, and the motion stability is better.
Further, the cross section of the base is of a concave structure. The utility model discloses in, through the setting of above-mentioned structure, can make this module compact structure, the rational utilization space.
Furthermore, the front end and the rear end of the base are also fixedly provided with end covers, and anti-collision rubber is arranged on one side, facing the sliding groove, of each end cover. The utility model discloses in, can restrict the range of movement of integral type active cell through the setting of end cover and crashproof rubber, crashproof effect can be played in crashproof rubber's setting, improves stability.
Further, the linear motor module adopting the embedded ceramic guide rail further comprises a dustproof part, the dustproof part is positioned above the integrated rotor, and the front end and the rear end of the dustproof part are fixedly connected with the end covers at the front end and the rear end of the base respectively. The utility model discloses in, through the setting of dustproof part, can prevent effectively that the dust from entering into inside the module, the module can be arranged in the higher environment of dustproof requirement.
Furthermore, the dustproof part is of a plate-shaped structure, and the size of the dustproof part is matched with the opening of the sliding groove. The utility model discloses in, through platelike structure's setting, form half dustproof construction, when can effectively be dirt-proof, keep simple structure.
Furthermore, dustproof part is including platelike structure's upper plate, the left and right both sides downward vertical extension of upper plate has left side guard plate and right side guard plate, upper plate, left side guard plate and right side guard plate enclose to close the dustproof part who forms door font structure. The utility model discloses in, through the aforesaid setting, make this dustproof part form the full dustproof structure, can prevent more effectively that the dust from entering into inside the module, make the module can be arranged in dustproof higher environment of requirement.
Further, the linear motor module adopting the embedded ceramic guide rail further comprises a feedback mechanism, wherein the feedback mechanism comprises an encoder and a photoelectric switch, and the encoder and the photoelectric switch are both positioned outside the base. In the utility model, the encoder and the photoelectric switch can be arranged at any position of the outer wall of the base; the encoder and the photoelectric switch are arranged on the outer side of the base, so that the installation and maintenance are convenient.
Further, the encoder is grating or magnetic grid encoder, the stator comprises magnet and yoke, the inboard position that is located stator top, integral type active cell one side of base can also be provided with the magnetic track encoder.
The beneficial effects of the utility model reside in that: compared with the prior art, in the utility model, firstly, the embedded ceramic guide rail is adopted, the linear motor module after assembly is hardly influenced by the electromagnetic force of the motor by the application of the ceramic guide rail, and the ceramic material has the advantages of low density, low expansion coefficient, high hardness, high wear resistance, good corrosion resistance and the like, so that the high precision of the linear motor module can be stably ensured, the maintenance period is long, and the splicing can be infinitely prolonged; in addition, the low density makes the ceramic guide rail suitable for high-speed operation environment; secondly, with two embedded ceramic guide rails in the both sides inner wall of base, make slide rail and base form the integral type setting, the structure of integral type active cell has been combined simultaneously, make the structural component of this linear electric motor module simple, compact, the installation component is few, reduce the processing degree of difficulty, easy to assemble and maintenance can fix stator and base as an organic whole through the encapsulating in addition, under the condition of the rigidity of guaranteeing the module and precision, saved the step of debugging ceramic guide rail and installation stator, material resources cost sparingly.
Drawings
Fig. 1 is an exploded view of a linear motor module using an embedded ceramic guide rail according to the present invention.
Fig. 2 is an enlarged schematic view of a in fig. 1.
Fig. 3 is a schematic structural view of a linear motor module using an embedded ceramic guide rail according to the present invention.
Fig. 4 is a schematic structural view of the integrated rotor and the slider according to the present invention.
Fig. 5 is a schematic structural diagram of a slider implemented by the present invention.
Fig. 6 is a schematic diagram of a first angle explosion of a slider as embodied by the present invention.
Fig. 7 is a second angular exploded view of a slide implemented by the present invention.
Fig. 8 is a schematic view of a 4-point contact structure of the ball between the arc-shaped guide groove and the arc-shaped sliding groove according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-8, the present invention provides a linear motor module using an embedded ceramic guide rail, which includes a base 1 and an integrated rotor 2, wherein the left and right sides of the base 1 extend upward to form a sliding groove 11 in the middle of the base 1, a stator 3 is fixed at the bottom of the base 1, the integrated rotor 2 is located above the stator 3, and a gap is formed between the stator 3 and the integrated rotor 2; the left and right both sides inner wall of base 1's the upwards extension is relative, and all embedded have ceramic guide 4, and integral type active cell 2 is connected with slider 5, and 5 both sides sliding connection of slider have ball 6, and slider 5 realizes through the ball 6 of its both sides with ceramic guide 4 sliding connection.
In the utility model, firstly, embedded ceramic guide rails 4 are adopted, and the assembled linear motor module is hardly influenced by the electromagnetic force of the motor after being assembled by the application of the ceramic guide rails 4, and the ceramic material has the advantages of low density, low expansion coefficient, high hardness, high wear resistance, good corrosion resistance and the like, so that the high precision of the linear motor module can be stably ensured, the maintenance period is long, and the splicing can be infinitely prolonged; in addition, the low density makes the ceramic guide rail 4 suitable for high-speed running environments; secondly, with two ceramic guide rails 4 embedded in base 1's both sides inner wall, make slide rail and base 1 form the integral type setting, the structure of integral type active cell 2 has been combined simultaneously, make the structural component of this linear electric motor module simple, compact, the installation part is few, reduce the processing degree of difficulty, easy to assemble and maintenance, and can fix stator 3 and base 1 into an organic whole through the encapsulating, under the condition of the rigidity of guaranteeing the module and precision, the step of debugging ceramic guide rail 4 and installation stator 3 has been saved, the manpower and materials cost is saved.
Wherein, the ball 6 is ceramic ball; 5 both sides edges of slider 5 all are provided with the arc guide slot 51 of restriction ball 6, and the ceramic guide rail 4 of the inner wall of base 1 both sides all is provided with arc spout 41 relative to slider 5, and the arc guide slot 51 of slider 5 both sides corresponds with the position of the arc spout 41 of the ceramic guide rail 4 of the inner wall of base 1 both sides, makes ball 6 be located between arc guide slot 51 and the arc spout 41, forms 2 and is listed as 4 point contact structures. The present invention provides a linear motor module having a 2-row 4-point contact structure in which 4-point contact angles of balls 6 are 45 °, and which can provide a load capacity equal in four directions, and which can be applied to the linear motor module in a balanced manner to bear loads in all directions, thereby achieving high accuracy and rigidity in a stable manner even when used for a load with a variable direction and size and a combined load.
Through grooves 52 are correspondingly and parallelly arranged on the two sides of the middle of the slider 5 corresponding to the arc-shaped guide grooves 51 on the two side edges of the slider, backflow devices 7 are arranged at the front end and the rear end of the slider 5, backflow guide channels 71 are respectively arranged on the backflow devices 7 at the front end and the rear end of the slider 5 corresponding to the two side positions of the front end and the rear end of the slider 5, each backflow guide channel 71 is of an arc-shaped structure, one end of each backflow guide channel 71 at the left side position of the front end or the rear end of the slider 5 is communicated with the arc-shaped guide groove 51 at the left side edge of the slider 5, the other end of each backflow guide channel is communicated with the through groove 52 at the left side of the slider 5, and the arc-; one end of the backflow guide channel 71 positioned at the right side of the front or rear end of the slider 5 is communicated with the arc-shaped guide groove 51 at the right side edge of the slider 5, and the other end of the backflow guide channel is communicated with the through groove 52 at the right side of the slider 5, so that the arc-shaped guide groove 51 at the right side of the slider 5 is communicated with the through groove 52 to form an annular channel which is connected end to end; the balls 6 on both sides of the sliding block 5 can roll circularly in the circular paths on both sides. The utility model discloses in, through arc guide slot 51, lead to groove 52, backward flow ware 7 and backward flow and lead the setting of saying 71, can make 5 both sides of slider form two and to make the rolling annular of ball 6 circulation say, make things convenient for the sliding connection between slider 5 and the ceramic guide rail 4, adapt to the application environment of high accuracy and long stroke.
The ceramic guide rail 4 is arranged in parallel with the length direction of the base 1, the integrated rotor 2 comprises a slide table plate 21 and motor coils 22, the motor coils 22 are fixedly bonded with the slide table plate 21 to form the integrated rotor 2, the slide block 5 is fixed at the bottom of the slide table plate 21, the number of the motor coils 22 is 2, the 2 motor coils 22 are connected in parallel through the slide table plate 21, and the two motor coils 22 are respectively located on the front side and the rear side of the slide block 5 along the length direction of the ceramic guide rail 4. In the utility model, the motor coil 22 is bonded and fixed with the slide plate 21 through the epoxy material to form the integrated rotor 2, the slide plate 21 and the original flat linear motor rotor, namely the motor coil 22 is integrated into a whole, the original coil bracket is derived into the slide plate 21 which can be directly fixed on the slide block 5, the available space outside the motor coil 22 part is fully utilized, and the switching and mounting links between the rotor and the slide plate are also saved; the sliding block 5 and the integrated rotor 2 are assembled into a whole, so that the product is compact and light and achieves space utilization; the two motor coils 22 are connected in series and parallel through the sliding plate 21, the motor coils 22 are located on two sides of the sliding block 5 in the moving direction and are basically concentric with the sliding rail moving direction, and compared with a conventional linear motor, the linear motor has the advantages of being high in thrust density, high in rigidity, high in response, large in thrust and the like, and the movement stability is better.
Wherein, the cross section of the base 1 is of a concave structure. The utility model discloses in, through the setting of above-mentioned structure, can make this module compact structure, the rational utilization space.
Wherein, the front and back both ends of base 1 still are fixed with end cover 12, and one side that end cover 12 faced sliding tray 11 is provided with crashproof rubber 121. The utility model discloses in, can restrict the range of movement of integral type active cell 2 through end cover 12 and setting up of anticollision rubber 121, anticollision effect can be played in the setting of anticollision rubber 121, improves stability.
The linear motor module adopting the embedded ceramic guide rail 4 further comprises a dustproof part, the dustproof part is positioned above the integrated rotor 2, and the front end and the rear end of the dustproof part are fixedly connected with the end covers 12 at the front end and the rear end of the base 1 respectively. The utility model discloses in, through the setting of dustproof part, can prevent effectively that the dust from entering into inside the module, the module can be arranged in the higher environment of dustproof requirement.
Wherein, the linear motor module adopting the embedded ceramic guide rail 4 further comprises a feedback mechanism, the feedback mechanism comprises an encoder 8 and a photoelectric switch 9, and the encoder 8 and the photoelectric switch 9 are both positioned on the outer side of the base 1. In the utility model, the encoder 8 and the photoelectric switch 9 can be arranged at any position of the outer wall of the base 1; the encoder 8 and the photoelectric switch 9 are arranged on the outer side of the base 1, so that the installation and maintenance are convenient.
Wherein, encoder 8 is grating or magnetic grid encoder, and stator 3 comprises magnet and yoke, and the position that base 1 inboard is located stator 3 top, integral type active cell 2 one side can also be provided with the magnetic track encoder.
The implementation manner of the dustproof component can be two, in a first implementation manner, referring to fig. 1 and 3, the dustproof component comprises an upper plate 10 with a plate-shaped structure, a left side protection plate 20 and a right side protection plate 30 vertically extend downwards from the left side and the right side of the upper plate 10, and the upper plate 10, the left side protection plate 20 and the right side protection plate 30 enclose the dustproof component with a door-shaped structure. The utility model discloses in, through the aforesaid setting, make this dustproof part form the full dustproof structure, can prevent more effectively that the dust from entering into inside the module, make the module can be arranged in dustproof higher environment of requirement.
In a second embodiment, the dust-proof member has a plate-like structure and is sized to fit the opening of the slide groove. The utility model discloses in, through platelike structure's setting, form half dustproof construction, when can effectively be dirt-proof, keep simple structure.
The utility model discloses in, this linear electric motor module that adopts embedded ceramic guide rail appearance side by side, small. And the integrated rotor is formed by connecting two standard rotors in parallel on two sides of the axial direction of the sliding block, so that the integrated rotor has the advantages of stable stress, compact structure, low gravity center and the like, and is more suitable for building various small-sized motion systems.
The linear motor module adopting the embedded ceramic guide rail is simple in composition, few in installation parts, capable of being internally provided with the magnetic track encoder, and capable of being provided with the grating or the magnetic grid encoder outside the module, and convenient to install and maintain. This linear electric motor module adopts the aluminium alloy base that structure and processing technology are simple, the size is little, the rigidity is strong, cooperates embedded ceramic guide rail as guiding mechanism, and the module is whole through encapsulating with base and flat motor magnetic track, stator constitution promptly, has saved time and the cost of labor that debugging ceramic guide rail and installation stator spent. The functions of all parts are fully utilized, the materials and the space are saved, and compared with the traditional linear motor which can meet the working performance, the cost is saved by more than 25%; the ceramic guide rail has low magnetism because the magnetic permeability is lower than 1.001. Hardly affected by the electromagnetic force of the motor after assembly. The ceramic material has high hardness and high wear resistance. The heat treatment link of metal materials is saved, the ceramic materials have low expansion coefficient, and the guide rail can be formed at one time through fine grinding. The precision is high, can splice. Is suitable for batch production. In addition, the specific gravity of the ceramic guide rail is 50% of that of the stainless steel guide rail. The transportation cost is greatly reduced; the steel balls of the circulating body are changed into ceramic balls, and the guide rail is changed into ceramic materials to improve the overall performance of the guide rail.
The beneficial effects of the utility model reside in that: compared with the prior art, in the utility model, firstly, the embedded ceramic guide rail is adopted, the linear motor module after assembly is hardly influenced by the electromagnetic force of the motor by the application of the ceramic guide rail, and the ceramic material has the advantages of low density, low expansion coefficient, high hardness, high wear resistance, good corrosion resistance and the like, so that the high precision of the linear motor module can be stably ensured, the maintenance period is long, and the splicing can be infinitely prolonged; in addition, the low density makes the ceramic guide rail suitable for high-speed operation environment; secondly, with two embedded ceramic guide rails in the both sides inner wall of base, make slide rail and base form the integral type setting, the structure of integral type active cell has been combined simultaneously, make the structural component of this linear electric motor module simple, compact, the installation component is few, reduce the processing degree of difficulty, easy to assemble and maintenance can fix stator and base as an organic whole through the encapsulating in addition, under the condition of the rigidity of guaranteeing the module and precision, saved the step of debugging ceramic guide rail and installation stator, material resources cost sparingly.
The above description is only exemplary of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A linear motor module adopting an embedded ceramic guide rail is characterized by comprising a base and an integrated rotor, wherein the left side and the right side of the base extend upwards to form a sliding groove in the middle of the base; the left and right both sides inner wall of the upwards extension of base is relative, and all embedded ceramic guide rail, the integral type active cell is connected with the slider, slider both sides sliding connection has the ball, the slider realizes through the ball of its both sides and ceramic guide rail sliding connection.
2. The linear motor module adopting the ceramic embedded guide rail as claimed in claim 1, wherein the balls are ceramic balls; the edge of slider both sides all is provided with the arc guide slot of restriction ball, the relative slider of the ceramic guide rail of base both sides inner wall all is provided with the arc spout, and the position correspondence of the arc guide slot of slider both sides and the ceramic guide rail's of base both sides inner wall arc spout makes the ball be located between arc guide slot and the arc spout, forms 2 and is listed as 4 point contact structures.
3. The linear motor module adopting the embedded ceramic guide rail according to claim 2, wherein the arc-shaped guide grooves at the edges of the two sides of the middle part of the sliding block, which correspond to the two sides of the sliding block, are provided with through grooves in parallel, the front and rear ends of the sliding block are also provided with return channels, the return channels at the front and rear ends of the sliding block are provided with return guide channels respectively at the two sides of the front and rear ends of the sliding block, the return guide channels are of arc structures, one end of the return guide channel at the left side position of the front or rear end of the sliding block is communicated with the arc-shaped guide groove at the left side edge of the sliding block, the other end of the return guide channel is communicated with the through groove at the left side of the sliding block, so that the; one end of the backflow guide channel positioned at the right side position of the front or rear end of the sliding block is communicated with the arc-shaped guide groove at the right side edge of the sliding block, and the other end of the backflow guide channel is communicated with the through groove at the right side of the sliding block, so that the arc-shaped guide groove at the right side of the sliding block is communicated with the through groove to form an annular channel which is connected end to end; the balls on two sides of the sliding block can roll circularly in the circular channels on two sides.
4. The linear motor module adopting the embedded ceramic guide rail according to claim 1, wherein the ceramic guide rail is arranged in parallel with the length direction of the base, the integrated rotor comprises a sliding table plate and 2 motor coils, the motor coils and the sliding table plate are fixedly bonded to form the integrated rotor, the slider is fixed at the bottom of the sliding table plate, the number of the motor coils is 2, the 2 motor coils are connected in parallel through the sliding table plate, and the two motor coils are respectively positioned at the front side and the rear side of the slider along the length direction of the ceramic guide rail.
5. The linear motor module using the ceramic embedded guide rail as claimed in claim 1, wherein the base has a cross-section of a recessed structure.
6. The linear motor module adopting the embedded ceramic guide rail as claimed in claim 1, wherein end caps are further fixed to the front and rear ends of the base, and an anti-collision rubber is disposed on one side of the end caps facing the sliding groove.
7. The linear motor module adopting the embedded ceramic guide rail as claimed in claim 6, wherein the linear motor module adopting the embedded ceramic guide rail further comprises a dustproof member, the dustproof member is positioned above the integrated rotor, and the front end and the rear end of the dustproof member are respectively and fixedly connected with the end covers at the front end and the rear end of the base.
8. The linear motor module using the ceramic embedded guide rail as claimed in claim 7, wherein the dust-proof member has a plate-like structure having a size corresponding to an opening of the sliding groove.
9. The linear motor module according to claim 7, wherein the dust-proof member comprises an upper plate having a plate-shaped structure, left and right side plates vertically extending downward from left and right sides of the upper plate, and the upper plate, the left side plate and the right side plate enclose the dust-proof member to form a door-shaped structure.
10. The linear motor module adopting the ceramic embedded guide rail as claimed in claim 1, wherein the linear motor module adopting the ceramic embedded guide rail further comprises a feedback mechanism, the feedback mechanism comprises an encoder and a photoelectric switch, and the encoder and the photoelectric switch are both located outside the base.
CN202020584076.4U 2020-04-17 2020-04-17 Linear motor module adopting embedded ceramic guide rail Active CN211908621U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112775682A (en) * 2021-02-04 2021-05-11 成都福誉科技有限公司 Integrated form guide rail
CN113500805A (en) * 2021-08-12 2021-10-15 无锡乔森精工机械有限公司 Mute type double-crank press

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112775682A (en) * 2021-02-04 2021-05-11 成都福誉科技有限公司 Integrated form guide rail
CN113500805A (en) * 2021-08-12 2021-10-15 无锡乔森精工机械有限公司 Mute type double-crank press

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