CN211906050U - Intelligent glass insulator inspection and statistics platform based on Internet of things technology - Google Patents
Intelligent glass insulator inspection and statistics platform based on Internet of things technology Download PDFInfo
- Publication number
- CN211906050U CN211906050U CN202020923501.8U CN202020923501U CN211906050U CN 211906050 U CN211906050 U CN 211906050U CN 202020923501 U CN202020923501 U CN 202020923501U CN 211906050 U CN211906050 U CN 211906050U
- Authority
- CN
- China
- Prior art keywords
- module
- port
- data
- control
- internet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model discloses a glass insulator intelligence inspection statistics platform based on internet of things, the utility model discloses a low price, stable performance's STC89C52 is as main control chip. The modularized design enables the system to be debugged and overhauled more quickly, and the main peripheral carrying module is a display module, an indicator light module, a key module, an AT24C04 storage module and an NB-IOT module. Furthermore the utility model discloses still possess simple structure, price material benefit, portability high, only need carry on like infrared, the sensor such as laser just can be fine obtains expanding, uses most scenes.
Description
Technical Field
The utility model relates to an embedded control technology field specifically is a glass insulator intelligence inspection statistics platform based on internet of things.
Background
The intelligent manufacturing is the development direction of the manufacturing industry of 4.0 times of industry, and in order to improve the core competitiveness, new electric limited companies in Jiangxi spring are leading to the promotion of the construction of intelligent glass insulator production lines. In a counting part of terminal products of a glass insulator production line, more than twenty kinds of problems can occur to the products, and the information is recorded into a cloud database in real time, so that the current state of the product line is rapidly deduced by using a machine learning method. The glass insulator inspection statistical table before modification adopts manual shifting sheet type real-time counting and paper type periodic counting. Whether the product state of the production line is normal or not can not be counted and analyzed in a short time, and data are easily lost for a long time. Thereby causing that the enterprise is difficult to promote the product yields.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve one of the technical problem that exists among the prior art at least, provide a simple structure, low price, convenient feasible in the realization, and stability is high, the glass insulator intelligence inspection statistics platform based on internet of things that data real-time nature is strong.
In order to achieve the above purpose, the utility model provides a technical scheme is:
an intelligent inspection statistical table for glass insulators based on the technology of Internet of things comprises a power supply module and a main control module connected with the power supply module,
the power module is used for supplying power to the main control module, the power module is AC/220V to DC/5V, and a switch key is arranged on the power module;
the main control module comprises an STC89C52 chip, and a display module, a key module, a storage module and a data networking module which are carried outside the STC89C52 chip;
the display module is connected with the power supply module and is divided into two paths for control, and each path of three IO ports controls 10 4-bit nixie tubes; defining a SDI data port, a CLK clock port and a LAT latch signal port as control IO of cascade 1-10 through P10, P11 and P12; the SDI1 data port, the CLK1 clock port and the LAT1 latch signal port are defined by P13, P14 and P15 as control IO of the cascade 11-20;
the keyboard module comprises a 4X4 matrix keyboard and 4 independent IO control keys;
the storage module is an IC device of the AT24C04 and is powered by a 5V power supply; the circuit is connected with 5-port SDA and 6-port SCL of AT24C04 through P00 and P01 ports; the program design carries out data transmission through an SDA port and carries out clock control through an SCL port;
and the data network access module is communicated with the cloud database in a network access mode through an NB-IOT SIM card.
Preferably, the alarm lamp further comprises an indicator light module for warning, the indicator light module comprises a buzzer, and the indicator light module is connected with the power supply module.
Preferably, the device further comprises a zero clearing key used for counting a batch of glass insulators again.
The utility model has the advantages that: the utility model discloses in, adopt the mode that the production line was gone into the net, upload the high in the clouds with data in real time, the utility model discloses from hardware circuit design and preparation, to software development, to system debugging, product installation realize autonomic design and preparation completely, adopt the low price, stable performance's STC89C52 chip is as main control chip. The periphery carries on display module, pilot lamp module, button module, storage module, data networking module, and modular design makes system debugging, overhauls more aspect swiftly, compares the plectrum, and the paper count has improved workman work efficiency greatly and has reduced working strength, simultaneously the utility model discloses still easily arranging, with low costs, characteristics such as data are directly perceived, in addition the utility model discloses simple structure, cost are low, portability are high, only need carry on like infrared, and sensor such as laser just can be fine obtains expanding, uses most scenes.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic overall structure diagram of the preferred embodiment of the present invention;
fig. 2 is a circuit schematic of a preferred embodiment of the invention;
FIG. 3 is a core control board of the preferred embodiment of the present invention;
fig. 4 is a diagram of the appearance rules of the preferred embodiment of the present invention;
fig. 5 is an internal circuit diagram of the preferred embodiment of the present invention.
FIG. 3 is a drawing showing reference numerals:
1.1-10 nixie tube cascade control modules, 2.11-20 nixie tube cascade control modules, 3 indicator lamp control modules, 4.DC/5V to DC/12V interface modules, 5. NB-IOT data uploading interface modules, 6.STC89C52 crystal oscillator circuits, 7.AC/220V to DC/5V core board power input interfaces, 8. core board power switch modules, 9.STC89C52 reset circuits, 10. data zero clearing keys, 11.4X4 matrix keyboard modules, 12.4 independent key modules, 13.AT24C04 data storage modules and 14.STC89C52 chips.
Detailed Description
This section will describe in detail the embodiments of the present invention, preferred embodiments of the present invention are shown in the attached drawings, which are used to supplement the description of the text part of the specification with figures, so that one can intuitively and vividly understand each technical feature and the whole technical solution of the present invention, but they cannot be understood as the limitation of the protection scope of the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
Referring to fig. 1 to 5, the preferred embodiment of the present invention is an intelligent inspection statistical table for glass insulators based on internet of things technology, which comprises a power module and a main control module connected to the power module,
the power module is used for supplying power to the main control module, the power module is AC/220V to DC/5V, and a switch key is arranged on the power module;
the main control module comprises an STC89C52 chip, a display module, a key module, a storage module and a data networking module which are carried outside the STC89C52 chip;
the display module is connected with the power supply module and is divided into two paths for control, and each path of three IO ports controls 10 4-bit nixie tubes; defining a SDI data port, a CLK clock port and a LAT latch signal port as control IO of cascade 1-10 through P10, P11 and P12; the SDI1 data port, the CLK1 clock port and the LAT1 latch signal port are defined by P13, P14 and P15 as control IO of the cascade 11-20;
the key module comprises a 4X4 matrix keyboard and 4 independent IO control keys;
the storage module is an IC device of the AT24C04 and is powered by a 5V power supply; the circuit is connected with 5-port SDA and 6-port SCL of AT24C04 through P00 and P01 ports; the program design carries out data transmission through an SDA port and carries out clock control through an SCL port;
and the data network access module is communicated with the cloud database in a network access mode through an NB-IOT SIM card.
The alarm device further comprises an indicator light module used for warning, the indicator light module comprises a buzzer, and the indicator light module is connected with the power supply module.
Still include a zero clearing button for count again after a batch of glass insulator, adopt the mode that the production line was gone into the net, upload the high in the clouds with data in real time, the utility model discloses from hardware circuit design and preparation, to software development, to system debugging, product installation realize autonomic design and preparation completely, adopt the low price, stable performance's STC89C52 chip is as main control chip. The periphery carries on display module, pilot lamp module, button module, storage module, data networking module, and modular design makes system debugging, overhauls more aspect swiftly, compares the plectrum, and the paper count has improved workman work efficiency greatly and has reduced working strength, simultaneously the utility model discloses still easily arranging, with low costs, characteristics such as data are directly perceived, in addition the utility model discloses simple structure, cost are low, portability are high, only need carry on like infrared, and sensor such as laser just can be fine obtains expanding, uses most scenes.
As a preferred embodiment of the present invention, it may also have the following additional technical features:
in the embodiment, the method comprises the following steps of,
1. designing and manufacturing a hardware circuit: the hardware circuit adopts Allegro software to design a schematic circuit diagram, PCB. The double-layer board design scheme comprises the following basic circuits: the device comprises an AC/220V-to-DC/5V power interface circuit, a switch circuit, an STC89C52 main control circuit, a nixie tube display circuit, a 4X4 matrix keyboard circuit, an independent key circuit, a 5V-to-12V module interface circuit, an indicator light prompt control circuit, an AT24C04 storage circuit, an NB-IOT data uploading circuit and a reset zero clearing circuit;
2. software development: the software writing of the utility model adopts the keil4 programming software produced by Keil software company. The software part is mainly composed of content code compiling such as key control, display control, storage control, data uploading control and the like. Adding while (1) cycle uninterrupted scanning key state in a main () function, and utilizing a timer to interrupt to carry out real-time refreshing display, data uploading and indicator light control on data;
3. system debugging and product installation: step three is the utility model discloses carry out whole debugging on the successful basis of hardware circuit design and software development. In the process, the problems of messy code display, misplacement of keys, inaccurate prompt and the like are encountered, and the problems of final successful installation to a production line terminal are solved one by one. Practical tests finally prove that the intelligent test statistic table can conveniently count the stored data and upload the data in real time, and the robustness is high.
Furthermore, the intelligent glass insulator inspection statistical table based on the internet of things technology mainly comprises 20 keys, 20 nixie tubes, 1 STC89C52 chip, 1 AT24C014 chip, 1 NB-IOT module, 1 DC/5V-to-DC/12V module, a plurality of resistors and capacitors.
Further, the mode of 'circuit design-circuit welding-software writing' is as follows:
1. a hardware circuit is designed by adopting Allegro software, and a double-layer board design scheme is adopted;
2. manufacturing a circuit board by a professional organization, purchasing a high-quality device from a device manufacturer, and manually welding a plug-in;
3. the program is written through keil4, and the successfully compiled hex file is downloaded to an STC89C52 chip by using a program burner and then actually run and debugged.
Further, the utility model discloses an aspect singleitem debugging of each module hardware software is all after no problem, carries out the debugging of totality, utilizes the timer to interrupt the problem of solving the mutual conflict of functional program. By adjusting circuits around the RX and TX serial port data lines, data uploading is more stable, and layout is more attractive. After the product installation, be suitable for through a period of time, the utility model discloses realized completely that the real-time product information that acquires, fall electric storage data, show pleasing to the eye, aspects such as data acquisition is simple. And a data basis is provided for improving the yield of enterprises.
Further, in fig. 1, STC89C52 is used as a main control chip, and the CMOS 8-bit microcontroller has low power consumption and high performance, and has an 8 kbyte system programmable Flash memory. The system is powered by an AC/220V to DC/5V module, and 20 4-bit nixie tubes are cascaded through 6 IO ports. The 4X4 matrix keyboard is built by 8 IOs to drive 16 contact keys, and 4 frequently used contact keys are driven by 4 independent keys. The indicating lamp module is powered by the DC/5V to DC/12V module. The main program continuously scans the key function, and when the key is pressed down and is triggered to be interrupted after the key is effective, the data of the display module and the data networking module can be updated in real time. Then, the state of the indicator lamp is reversed for one second and a buzzer warning sound is generated along with the one second embedding of the indicator lamp. The system also defines a clear button for counting from 0 after counting a batch of products. The data can be stored in a power-down mode in real time, and the current data is sent to the AT24C04 through the P00 and P01 ports to be stored every time a key is pressed. Through the designed APP, the PC side software displays key data, and monitors the current production line state in real time through comparison with a large amount of normal data.
Further, in FIG. 2, cascade 1-10 nixie tubes are controlled through P10, P11 and P12, and cascade 11-20 nixie tubes are controlled through P13, P14 and P15; P20-P27 are used as control IO of the matrix keyboard, and P33-P36 are used as control IO of the common independent keys; the P00 and the P01 carry out AT24C04 data transmission and control; the P30 and P31 serial interfaces upload data to the NB-IOT; p17 controls LED warning tone; p37 controls the clear button. The system is equipped with a plurality of capacitors and resistors.
Further, fig. 4 is an appearance specification diagram of the present invention, which mainly defines the appearance size and the specific design. The utility model discloses the shell adopts the stainless steel as the raw materials, possess convenient clearance, and structural durability is high, characteristics such as corrosion resistance is strong.
Further, fig. 5 is the utility model discloses the analysis is drawn, demonstrates internal wiring structure, and it is succinct to see out internal line and arrange. The utility model discloses the inside side is built-in to AC 220V commentaries on classics DC 5V main power, and here for conveniently looking over, shows the main power alone. The key, the display, the indicator light and the NB-IOT module are connected through the main control panel designed in the figure 4.
The above additional technical features can be freely combined and used in superposition by those skilled in the art without conflict.
The above is only the preferred embodiment of the present invention, as long as the technical solution of the purpose of the present invention is realized by the substantially same means, all belong to the protection scope of the present invention.
Claims (3)
1. The utility model provides a glass insulator intelligence inspection statistics platform based on internet of things, its characterized in that: comprises a power supply module and a main control module connected with the power supply module,
the power module is used for supplying power to the main control module, the power module is AC/220V to DC/5V, and a switch key is arranged on the power module;
the main control module comprises an STC89C52 chip, and a display module, a key module, a storage module and a data networking module which are carried outside the STC89C52 chip;
the display module is connected with the power supply module and is divided into two paths for control, and each path of three IO ports controls 10 4-bit nixie tubes; defining a SDI data port, a CLK clock port and a LAT latch signal port as control IO of cascade 1-10 through P10, P11 and P12; the SDI1 data port, the CLK1 clock port and the LAT1 latch signal port are defined by P13, P14 and P15 as control IO of the cascade 11-20;
the keyboard module comprises a 4X4 matrix keyboard and 4 independent IO control keys;
the storage module is an IC device of the AT24C04 and is powered by a 5V power supply; the circuit is connected with 5-port SDA and 6-port SCL of AT24C04 through P00 and P01 ports; the program design carries out data transmission through an SDA port and carries out clock control through an SCL port;
and the data network access module is communicated with the cloud database in a network access mode through an NB-IOT SIM card.
2. The intelligent inspection statistical table for glass insulators based on the technology of the internet of things as claimed in claim 1, wherein: the alarm lamp is characterized by further comprising an indicator light module for warning, wherein the indicator light module comprises a buzzer, and the indicator light module is connected with the power supply module.
3. The intelligent inspection statistical table for glass insulators based on the technology of the internet of things as claimed in claim 1, wherein: the device also comprises a zero clearing key used for counting a batch of glass insulators again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020923501.8U CN211906050U (en) | 2020-05-27 | 2020-05-27 | Intelligent glass insulator inspection and statistics platform based on Internet of things technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020923501.8U CN211906050U (en) | 2020-05-27 | 2020-05-27 | Intelligent glass insulator inspection and statistics platform based on Internet of things technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211906050U true CN211906050U (en) | 2020-11-10 |
Family
ID=73271639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020923501.8U Expired - Fee Related CN211906050U (en) | 2020-05-27 | 2020-05-27 | Intelligent glass insulator inspection and statistics platform based on Internet of things technology |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211906050U (en) |
-
2020
- 2020-05-27 CN CN202020923501.8U patent/CN211906050U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103453985B (en) | Distributed wireless light intensity measuring instrument | |
| CN203179327U (en) | Integrated practical training platform for Internet of Things | |
| CN102186310B (en) | Locating method and device | |
| CN204904716U (en) | Electron perpetual calendar based on singlechip | |
| CN211906050U (en) | Intelligent glass insulator inspection and statistics platform based on Internet of things technology | |
| CN110968329A (en) | Burner and operation method and burning system thereof | |
| CN201097171Y (en) | Reading and writing device for air conditioner out-chip memory | |
| CN104516736A (en) | Development platform of after-sale diagnosis system | |
| CN202650370U (en) | Design and teaching platform for embedded system | |
| CN205910838U (en) | Handheld meter recorder | |
| CN204480560U (en) | A kind of SCM Based multifunctional learning experimental development board of multi | |
| CN202563780U (en) | One-chip machine experiment platform | |
| CN200993738Y (en) | Linux based modulariz embedded industrial control platform device | |
| CN102339528A (en) | Multifunctional infrared testing instrument | |
| CN100507968C (en) | ARM-based flat wheel detection and control system | |
| CN103034177A (en) | Teaching and scientific research experimental system of Internet of Things | |
| CN102393221A (en) | Automatic monitoring system for humiture of warehouse | |
| CN205788519U (en) | A kind of SCM Based self-service refueling system | |
| CN202306276U (en) | Internet of things teaching and scientific research experiment system | |
| CN202003556U (en) | Digital signal processor (DSP) application technology teaching equipment based on intelligent home control system project | |
| CN113581711A (en) | Small-size storage warehouse-in and warehouse-out guide system | |
| CN202795821U (en) | Intelligent remote meter reading simulation teaching device | |
| CN201556293U (en) | Intelligent electric energy meter hand-held unit | |
| CN202454138U (en) | Learning machine with single chip microcomputer | |
| CN2681238Y (en) | Wireless evaluation system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201110 Termination date: 20210527 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |