CN211897436U

CN211897436U - Energy-saving cloth setting machine

Info

Publication number: CN211897436U
Application number: CN202020058686.0U
Authority: CN
Inventors: 杨继烈; 尹贤梨
Original assignee: Jiangsu Dingxin Printing & Dyeing Co ltd
Current assignee: Jiangsu Dingxin Printing & Dyeing Co ltd
Priority date: 2020-01-11
Filing date: 2020-01-11
Publication date: 2020-11-10
Anticipated expiration: 2030-01-11

Abstract

The utility model relates to an energy-conserving cloth forming machine includes supporting shell, heating device and conveyer, the heating device next door is equipped with annular water tank, the conveyer top is equipped with the steam heating chamber that links to each other with annular water tank. The support shell outside is equipped with the condensation purifying box, and the support shell inside that contracts is equipped with sprays clean device, cold lin purifying box links to each other with spraying clean device, the steam heating room links to each other with the condensation purifying box. The utility model discloses thereby have the heat that the high-efficient heating device that utilizes produced and reach energy-conserving effect.

Description

Energy-saving cloth setting machine

Technical Field

The utility model belongs to the technical field of the cloth printing and dyeing design and specifically relates to an energy-conserving cloth forming machine is related to.

Background

At present, the setting machine is a common device used for dyeing and finishing fabric. Generally, after being soaked in a process solution in a padder trough, a fabric is extruded by a padder roller, then enters a setting machine oven, is heated under the action of high-temperature hot air, and is dried and set, so that the fabric has good dimensional stability, hand feeling, color, breadth, strength and appearance.

Currently, the market publication number: CN205975069U, a chinese patent discloses a natural gas direct-fired heating device for a setting machine, which comprises a gas combustion device and an oven, wherein the gas combustion device is connected with a main combustion chamber and a smoke exhaust device, and an isolation air chamber is sleeved outside the main combustion chamber and the smoke exhaust device; a partition plate is arranged between the isolation air chamber and the oven, and the oven area outside the isolation air chamber is isolated into an upper part and a lower part.

The defect that above-mentioned technical scheme exists is that the oven is established with gas combustion device top, leads to gas combustion device to not utilized to the heat that disperses all around to make the heat partly lose all around, shine into the energy waste.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an energy-conserving cloth forming machine its advantage that has thereby it is the heat that high-efficient heating device produced that utilizes reaches energy-conserving effect to prior art exists not enough.

The above object of the present invention is achieved by the following technical solutions: an energy-saving cloth setting machine comprises a supporting shell, a heating device and a conveying device, wherein a feeding hole and a discharging hole are formed in the supporting shell, the conveying device is fixedly arranged in the supporting shell, the heating device is positioned at the bottom of the supporting shell, a heating clapboard is arranged above the heating device, the heating clapboard is arranged on the heating clapboard, the conveying device is positioned above the clapboard, the inner wall of the supporting shell of the conveying device is provided with an annular water tank, the top of the supporting shell is provided with a steam heating chamber which is connected with an annular water tank, the top of the supporting shell is provided with a vent pipe, a heating cavity is formed between the heating clapboard and the steam heating chamber, the breather pipe is linked together with the heating chamber, the breather pipe other end is connected with the condensation purifying box, be equipped with on the support housing inner wall and spray clean device, it passes through the pipeline with the condensation purifying box and links to each other to spray clean device.

Through adopting above-mentioned technical scheme, through being equipped with annular water tank around heating device, make the heater to be collected the utilization to the heat of overflowing scattered all around, the heat of heating device overflow scattered is that the water in the annular water tank is heated and is produced steam, lead to the steam heating room, make conveyer top also can make the cloth about the big cloth of difference in temperature design more stable to air heating, after the moisture of evaporation passes through condensation purifying box collection in the cloth simultaneously, it is clean to be used for supporting the shell inner wall through spraying clean device, make rivers utilized repeatedly, thereby further improve energy-conserving effect.

The present invention may be further configured in a preferred embodiment as: the annular water tank comprises a heat transfer wall close to the heating device, the heat transfer wall is uneven, a water leakage port is formed in the heating partition plate, and the water leakage port is connected with a wastewater treatment tank.

Through adopting above-mentioned technical scheme, the heat transfer wall of annular water tank is unsmooth, has increased heat convection area, has improved the heat absorption ability to reduce heating device heat dissipation, thereby further improve energy-conserving effect.

The present invention may be further configured in a preferred embodiment as: the steam heating chamber top is equipped with the relief valve, the relief valve is including leading to steam port and pressure release mouth, lead to steam port and steam heating chamber and link to each other, the pressure release mouth links to each other with the condensation purifying box.

Through adopting above-mentioned technical scheme, when steam temperature and pressure in the steam heating chamber exceeded the safe value, in the pressure release mouth discharge cold lin purifying box through the relief valve, was collected and is used for clean inner wall to further improve energy-conserving effect.

The present invention may be further configured in a preferred embodiment as: the condensation purifying box comprises a purifying box body, the top of the purifying box body is provided with a steam inlet connected with a breather pipe, a filter screen is arranged below the steam inlet, a condensation coil pipe is arranged below the filter screen, the bottom of the purifying box body is provided with a water outlet, the water outlet is connected with a spraying cleaning device through a pipeline, and a water pump is arranged between the water outlet and the spraying cleaning device and used for pressurizing water flow.

Through adopting above-mentioned technical scheme, be equipped with the filter screen in the condensing tank and can filter the oil content that contains in the vapor and get off, get into condensing coil and cool off the back and gather into the water droplet and then by reuse again to reach energy-conserving effect.

The present invention may be further configured in a preferred embodiment as: the spraying cleaning device comprises a plurality of atomizing nozzles fixed on the inner wall of a shell supporting shell and a spraying nozzle, the spraying pump comprises a nozzle, a suction inlet and a discharge outlet, the discharge outlet is connected with the atomizing nozzles through a pipeline, the nozzle is connected with a water pump through a pipeline, the suction inlet is fixed with a medicine box, and a medicine feeding port is arranged at the top of the medicine box.

Through adopting above-mentioned technical scheme, the waste water that produces is carried waste water and the medicament in the medical kit into the atomizing shower nozzle through water pump and jet pump and is used for the oil on clean heating baffle and the support shell to improve the heat transfer efficiency who heats the baffle, and then improve energy-conserving effect.

The present invention may be further configured in a preferred embodiment as: the heating partition plate is integrally arched, the heating partition plate inclines downwards along the direction from the feed inlet to the discharge outlet, and the lowest part of the leakage water inlet heating partition plate is arranged.

By adopting the technical scheme, the arched design enables oil and water adsorbed on the inner wall to flow to two sides, and meanwhile, the design of relative inclination enables waste water to be discharged through the drain holes at the lower part without influencing heat transfer, thereby further saving energy.

The present invention may be further configured in a preferred embodiment as: the steam heating chamber is close to conveyer one side bottom plate wholly along discharge gate to feed inlet direction slope downwards, the bottom plate least significant end is equipped with two back flows, the back flow links to each other with annular water tank.

By adopting the technical scheme, water flow generated by steam condensation in the steam heating chamber can flow back to the annular water tank through the return pipe, so that the effects of multiple utilization and energy conservation are achieved.

The present invention may be further configured in a preferred embodiment as: the heating device comprises an electronic lighter and an air inlet pipe, the bottom end of the air inlet pipe is connected with an air distribution nozzle, the electronic lighter is located above the air distribution nozzle, and an electric control air inlet valve is arranged on the air inlet pipe.

By adopting the technical scheme, the air inflow can be controlled by setting the electric control air inlet valve, so that the consumption of natural gas can be controlled, and the energy-saving effect is improved.

The present invention may be further configured in a preferred embodiment as: the heating chamber is characterized in that a temperature sensor is arranged on the inner wall of the heating chamber, an electric controller is arranged on the outer wall of the supporting shell, the water pump, the electronic lighter and the electric control air inlet valve are electrically connected with the electric controller.

Through adopting above-mentioned technical scheme, the PLC electric controller controls heating device's air input through feeling inside temperature, can not be very big fire all the time to improve energy-conserving effect.

To sum up, the utility model discloses a following at least one useful technological effect:

1. the heat generated by the heating device is greatly utilized, and the heat dissipation of the heating device is reduced, so that the energy-saving effect is improved;

2. the water vapor generated by the wet cloth is collected by the condensation purifying box to be utilized, so that the energy-saving effect is further improved.

Drawings

FIG. 1 is a schematic view of the overall internal structure of the present embodiment;

FIG. 2 is an internal view of the present embodiment;

FIG. 3 is a schematic diagram of a water cycle;

fig. 4 is a schematic view of a heating device.

In the figure, 1, a housing is supported; 2. a heating device; 3. a conveying device; 4. a feed inlet; 5. a discharge port; 6. heating the partition plate; 7. an annular water tank; 8. a steam heating chamber; 9. a heating cavity; 10. a spray cleaning device; 11. a condensing and purifying box; 12. a heat transfer wall; 13. a water leakage port; 14. a wastewater treatment tank; 15. purifying the box body; 16. a breather pipe; 17. a steam inlet; 18. a filter screen; 19. a condenser coil; 20. a water outlet; 21. a water pump; 22. an atomizing spray head; 23. an injection pump; 24. a nozzle; 25. a suction inlet; 26. an outlet port; 27. a medicine chest; 28. a base plate; 29. a return pipe; 30. a gas pipe; 31. an electronic lighter; 32. distributing an air tap; 33. an electrically controlled intake valve; 34. a safety valve; 35. a steam inlet; 36. a pressure relief port; 37. an electric controller; 38. a water inlet; 39. a discharge pipe; 40. a temperature sensor; 41. an exhaust fan; 42. an oxygen pipe.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1 and 2, for the utility model discloses an energy-conserving cloth forming machine, including supporting shell 1, heating device 2, conveyer 3 includes the belt and drives belt pivoted motor, has seted up feed inlet 4 and discharge gate 5 on the supporting shell 1, and the belt runs through feed inlet 4 and discharge gate 5. The belt below is equipped with heating baffle 6, and 6 sealing weld of heating baffle are on supporting shell 1, and heating baffle 6 is downward along the slope of

feed inlet

4 and 5 directions of discharge gate, and 6 lowest departments of heating baffle have seted up the mouth of leaking water 13, and the mouth of leaking water 13 leads to waste water treatment tank 14 through the pipeline. The heating device 2 is fixed below the heating partition plate 6, the annular water tank 7 is arranged around the heating device 2, the steam heating chamber 8 is fixed at the top of the inner cavity of the support shell 1, the steam heating chamber 8 is communicated with the annular water tank 7, the bottom plate 28 of the steam heating chamber 8 close to the conveying device 3 inclines downwards along the direction from the discharge hole 5 to the feed hole 4, the lowest end of the bottom plate 28 is provided with a return pipe 29, and the return pipe 29 is connected with the annular water tank 7. The top of the steam heating chamber 8 is provided with a safety valve 34, the safety valve 34 is provided with a steam through port 35 and a pressure relief port 36, the steam through port 35 is connected with the steam heating chamber 8, the pressure relief port 36 is connected with the condensation purification box 11, and a heating cavity 9 is formed between the heating partition plate 6 and the bottom plate 28 of the steam heating chamber 8. The supporting shell 1 where the heating cavity 9 is arranged is provided with a vent pipe 16, an exhaust fan 41 is arranged in the vent pipe 16, and one end of the vent pipe 16 is connected with a condensation purification box 11. A temperature sensor 40 and a spray cleaning device 10 are fixed on the inner wall of the supporting shell 1 where the heating cavity 9 is positioned. The side of the supporting shell 1 is fixed with a PLC (programmable logic controller) 37, and the temperature sensor 40 is electrically connected with the PLC 37.

Referring to fig. 2 and 3, the condensation purification tank 11 includes a purification tank body 15, and a steam inlet 17 connected to a vent pipe 16 is provided at the top of the purification tank body 15. The inlet below is equipped with filter screen 18 for the oil that contains in the filtration steam, and filter screen 18 below is equipped with condenser coil 19 for moisture in the cooling air, is equipped with water inlet 38 on the condensation box 15 between condenser coil 19 and the filter screen 18, links to each other through the pipeline between water inlet 38 and the pressure release mouth 36, is equipped with discharge pipe 39 on the purification box 15 lateral wall below condenser coil 19, and the export of discharge pipe 39 is higher than purification box 15 top. The bottom of the condensation purifying box 11 is provided with a water outlet 20, the water outlet 20 is connected with the spraying cleaning device 10 through a pipeline, and a water pump 21 is arranged between the water outlet 20 and the spraying cleaning device 10 and used for pressurizing a water body. The spray cleaning device 10 comprises an atomizing spray head 22 and a jet pump 23, the jet pump 23 comprises a nozzle 24, a suction port 25 and a discharge port 26, the suction port 25 is connected with the atomizing spray head 22 through a pipeline, the nozzle 24 is connected with the water pump 21 through a pipeline, a medicine box 27 is fixed on the suction port 25, and a medicine feeding port is arranged at the top of the medicine box 27. The water pump 21 pumps accumulated water in the purification box body 15, and the water is drained by the jet pump 23 to spray the liquid medicine in the medicine box 27 onto the inner wall of the heating cavity 9 after being atomized by the atomizing spray head 22, so that the inner wall is cleaned.

Referring to fig. 4, the heating device 2 includes an electronic igniter 31, a gas pipe 30 and an oxygen pipe 42, the bottom end of the gas pipe 30 is connected with a gas distribution nozzle 32, the electronic igniter 31 is located above the gas distribution nozzle 32, the gas pipe 30 is provided with an electrically controlled gas inlet valve 33, and the electrically controlled gas inlet valve 33 is electrically connected with the controller. The heat transfer wall 12 of the annular water tank 7 close to one side of the heater is uneven, the structural design enables the heat transfer area to be large, the heat convection efficiency is improved, and the upper part of the annular water tank 7 is provided with a smoke exhaust pipe which is electrically connected between the electric control air inlet valve 33 and the electric igniter 31 and the electric controller 37.

The implementation principle of the embodiment is as follows: the electronic lighter 31 and the electronic control air inlet valve 33 are controlled by the controller to be turned on and ignited, so that the heating partition plate 6 and the annular water tank 7 are heated, the conveying device 3 works at the moment, wet dyed cloth enters and is dried by distillation, and meanwhile, evaporated steam passes through the air pipe 16, is led to the condensation purification box 11, is filtered by a filter to remove oil contained in the steam, is condensed into water flow through the condensation coil 19 and is collected in the purification box body 15. When the heating device 2 heats water in the surrounding annular water tank 7 for a long time, steam is generated after the water is heated and enters the steam heating chamber 8 to heat the upper part of the cloth, the water in the steam is cooled and then is condensed into water drops and then enters the annular water tank 7 through the return pipe 29 to be recycled, when the pressure in the steam heating chamber 8 is too high, the safety valve 34 is opened, and the steam in the steam heating chamber 8 passes through the pressure relief opening 36 and the condensation purification box 11, is cooled into water drops by the condensation coil 19 and then is gathered in the purification box body 15. When the cloth setting machine stops working, the water pump 21 works to pump out water in the purifying box body 15, then the liquid medicine in the medicine box 27 is guided out by the jet pump 23, atomized by the atomizing nozzle 22, sprayed onto the inner wall of the heating cavity 9 to clean oil content attached to the inner wall, and then discharged into the wastewater treatment tank 14 through the water leakage port 13 on the heating partition plate 6.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The utility model provides an energy-conserving cloth forming machine, includes supporting shell (1), heating device (2) and conveyer (3), be equipped with feed inlet (4) and discharge gate (5) on supporting shell (1), conveyer (3) fixed mounting is in supporting shell (1), its characterized in that: the utility model discloses a steam heating device, including support shell (1), heating device (2), conveyor (3), heating device (2) top are equipped with heating baffle (6), prevent on heating baffle (6) for heating baffle (6), conveyor (3) are located the baffle top, conveyor (3) be equipped with annular water tank (7) on support shell (1) inner wall, support shell (1) top is equipped with steam heating chamber (8), steam heating chamber (8) link to each other with annular water tank (7), support shell (1) top is equipped with breather pipe (16), constitute between heating baffle (6) and the steam heating chamber (8) and heat chamber (9), breather pipe (16) are linked together with heating chamber (9), breather pipe (16) other end is connected with condensation purifying box (11), be equipped with on support shell (1) inner wall and spray clean device (10), the spraying cleaning device (10) is connected with the condensing purification box (11) through a pipeline.

2. The energy-saving cloth setting machine according to claim 1, characterized in that: annular water tank (7) are including heat transfer wall (12) that is close to heating device (2), heat transfer wall (12) unevenness, be equipped with hourglass mouth of a river (13) on heating baffle (6), it is connected with waste water treatment pond (14) to leak mouth of a river (13).

3. The energy-saving cloth setting machine according to claim 2, characterized in that: the top of the steam heating chamber (8) is provided with a safety valve (34), the safety valve (34) comprises a steam inlet (35) and a pressure relief port (36), the steam inlet (35) is connected with the steam heating chamber (8), and the pressure relief port (36) is connected with the condensation purification box (11).

4. The energy-saving cloth setting machine according to claim 3, characterized in that: condensation purifying box (11) device is including purifying box (15), purifying box (15) top is equipped with steam inlet (17) that links to each other with breather pipe (16), steam inlet (17) below is equipped with filter screen (18), filter screen (18) below is equipped with condenser coil (19), purifying box (15) bottom is equipped with delivery port (20), delivery port (20) link to each other through the pipeline with spraying clean device (10), delivery port (20) and spray and be equipped with water pump (21) between clean device (10) for pressurize rivers.

5. The energy-saving cloth setting machine according to claim 4, characterized in that: spray clean device (10) including fixing a plurality of atomizer (22) and jet pump (23) on casing support shell (1) inner wall, jet pump (23) are including nozzle (24), sunction inlet (25) and discharge port (26), discharge port (26) link to each other through the pipeline with atomizer (22), nozzle (24) link to each other through the pipeline with water pump (21), sunction inlet (25) are fixed with medical kit (27), medical kit (27) top is equipped with throws the medicine mouth.

6. The energy-saving cloth setting machine according to claim 5, characterized in that: the heating partition plate (6) is integrally arched, the heating partition plate inclines downwards along the direction from the feed inlet (4) to the discharge outlet (5), and the water leakage port (13) is located at the lowest position of the heating partition plate (6).

7. The energy-saving cloth setting machine according to claim 1, characterized in that: steam heating chamber (8) are close to conveyer (3) one side bottom plate (28) wholly along discharge gate (5) to feed inlet (4) direction slope downwards, bottom plate (28) lowest end is equipped with two back flows (29), back flow (29) link to each other with ring tank (7).

8. The energy-saving cloth setting machine according to claim 4, characterized in that: heating device (2) include electron lighter ware (31) and intake pipe, the intake pipe bottom is connected with joins in marriage air cock (32), electron lighter ware (31) are located joins in marriage air cock (32) top, be equipped with automatically controlled admission valve (33) in the intake pipe.

9. The energy-saving cloth setting machine according to claim 8, characterized in that: be equipped with temperature sensor (40) on heating chamber (9) inner wall, be equipped with automatically controlled ware (37) on support shell (1) outer wall, water pump (21), electronic sparker (31), automatically controlled admission valve (33), temperature sensor (40) and automatically controlled ware (37) electrical property link to each other.