CN211888251U

CN211888251U - Surplus thing detects and clean-up equipment

Info

Publication number: CN211888251U
Application number: CN201922015866.0U
Authority: CN
Inventors: 朱国仁; 卢大伟; 段作衡; 陈向东; 王平; 汪迢迪; 黎晶
Original assignee: Chengdu Aircraft Industrial Group Co Ltd
Current assignee: Chengdu Aircraft Industrial Group Co Ltd
Priority date: 2019-11-21
Filing date: 2019-11-21
Publication date: 2020-11-10
Anticipated expiration: 2029-11-21

Abstract

The utility model relates to the technical field of aviation manufacturing, in particular to a device for detecting and cleaning redundant materials, which comprises a dust suction device, a trolley, a dust suction paste, an image acquisition device and a control device, wherein wheels are arranged at the bottom of the trolley, and the dust suction device and the control device are both positioned on the upper surface of the trolley; the dust absorption paste is positioned at the bottom of the dust absorption scratcher; the image acquisition device comprises a camera and at least one illuminating lamp. By the aid of the device, the problems of unreliable detection and incomplete cleaning of the position of the redundancy can be effectively solved, and performance, safety and reliability of an aviation product can be effectively improved, and the service life of the aviation product can be prolonged.

Description

Surplus thing detects and clean-up equipment

Technical Field

The utility model relates to an aeronautical manufacturing technical field especially relates to a surplus thing detects and clean-up equipment.

Background

In recent years, with the development and production of new-type aviation products in China, higher requirements are put forward on the quality of the aviation products, and the control of redundancy is further enhanced in the production process, particularly in the assembly link. Therefore, the control of the redundancy in the manufacturing process of the aviation product is an important content for ensuring and improving the quality of the aviation product, and the detection and cleaning work of the redundancy is a problem which needs to be paid high attention, which greatly concerns the performance, safety, reliability and service life of the aviation product.

At present, the detection of the excess is mainly to detect the excess in a closed area directly by visual detection or by means of a flashlight, a reflector and a magnifier; the listening detection is mainly judged by rotating the storage box to check whether the sound of the redundant objects exists; and performing a pasting operation on the detected object by a white tape, checking whether the white tape is a method in which an excess exists, and the like. These detection methods are relatively backward and are greatly affected by human subjective factors. Especially, when the inside of a closed area with a small opening has excess, the method of pure manual operation for detection and cleaning has the defects of high difficulty, inconvenient operation, unreliable detection, incomplete cleaning and the like.

Disclosure of Invention

For solving the technical problem, the utility model provides a surplus thing detects and clean-up equipment can effectively solve the unreliable and not thorough problem of clearance of surplus thing position detection, and then can effectively improve performance, security, the reliability and prolong its life-span of aviation product.

The utility model discloses a realize through adopting following technical scheme:

a device for detecting and cleaning redundant materials comprises a dust suction device, wherein the dust suction device comprises a dust suction scraper, a connecting rod, a connector, a hose and a dust suction device body which are sequentially connected, and a dust suction inlet is formed in the bottom of the dust suction scraper; the method is characterized in that: the trolley is characterized by further comprising a trolley, a dust absorption paste, an image acquisition device and a control device, wherein wheels are arranged at the bottom of the trolley, and the dust absorption device and the control device are both positioned on the upper surface of the trolley; the dust absorption paste is positioned at the bottom of the dust absorption scratcher; the image acquisition device comprises a camera and at least one illuminating lamp; the control device establishes information communication connection with the camera through a network; the camera is used for collecting video image information and transmitting the video image information to the control device, and the control device is used for receiving the video image information, processing and identifying the video image information.

Be equipped with operation panel, two spinal branch vaulting poles on the handcart and be located the crossbeam between the bracing piece, operation panel one side is equipped with two sets of connecting pieces, the connecting piece is equipped with the through-hole including the continuous ear-shaped body and the rotation axis that have the radian on the cross-section of rotation axis both ends, be equipped with the two recesses that correspond with the rotation axis position on the crossbeam, and both ends are equipped with the trompil about the recess, and the position of trompil is corresponding with the position of through-hole, and the operation panel passes through the.

The operating platform, the ear-shaped body and the rotating shaft are integrally formed.

And the upper end of the groove is provided with a barrier strip which is flush with the top of the cross beam.

The depth of the groove is half of the height of the cross beam.

The trolley is provided with a telescopic rod, the top of the telescopic rod is provided with a hook, and the outside of the telescopic rod is also provided with a clamping sleeve.

The telescopic rod is formed by inserting at least two sections of sleeves with different pipe diameters.

The image acquisition device further comprises a fixing plate, the fixing plate is connected with the connecting rod through a fixing nut, and the camera and the illuminating lamp are connected with the fixing plate.

The light is equipped with two, is located the camera both sides respectively.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses utilize image acquisition device and controlling means to discern the position and the kind of surplus thing, provide reliable foundation for the cleaning work. When in cleaning, the dust suction device is matched with the dust suction paste for use, so that the double cleaning effect is achieved on the excess, the excess is ensured to be cleaned to a greater extent, and the cleaning is thorough.

The image acquisition device comprises a camera and at least one illuminating lamp, the illuminating lamp can illuminate the working environment of the dust collection rake, a video image with higher quality can be conveniently acquired, and the accuracy of distinguishing the position and the type of the redundant objects is improved.

And dust extraction and controlling means all are located the handcart upper surface, and the handcart bottom is equipped with the wheel for this detection and cleaning equipment uses more in a flexible way, and practice thrift greatly and get and use and return the time of this equipment, can effectively improve cleaning efficiency. The device can be used for cleaning a large amount of excess materials by extending the dust collection scratcher into a small closed area, and is simple to operate and labor-saving.

2. Through the mutual structural relation between operation panel and crossbeam, bracing piece for the operation panel can use in a flexible way, when equipment was idle, can reduce the area of equipment with the operation panel around the rotatory shrink of crossbeam to bracing piece department.

3. The operation panel, the ear-shaped bodies and the rotating shaft are integrally formed, so that the operation panel is more stable to rotate and is not easy to damage.

4. The upper end of the groove is provided with a barrier strip which is flush with the top of the cross beam and used for limiting the rotating position of the operating platform, and the operating platform is just positioned at the horizontal position when the operating platform rotates to the position of the barrier strip and can not rotate upwards.

5. The depth of the groove is half of the height of the cross beam, so that the position of the rotating shaft in the groove is more reasonable, and the flexible rotation of the operating platform is ensured.

6. Be equipped with the telescopic link on the handcart, the telescopic link top is equipped with the couple, and the telescopic link outside still is equipped with the cutting ferrule, and when equipment was idle, this telescopic link extension was taken off the dust absorption of hose connection and is fixed on the telescopic link through couple and cutting ferrule, and effective protection dust absorption is taken off and is attached to camera and the light at the front end.

7. The telescopic link is formed by at least two sections of sleeves with different pipe diameters in an inserted mode, so that the telescopic link can stretch freely and is convenient to use.

8. The image acquisition device still includes the fixed plate, the fixed plate passes through fixation nut and links to each other with the connecting rod, camera and light link to each other with the fixed plate, and the fixed plate further plays camera and light support and guard action.

9. The light is equipped with two, is located the camera both sides respectively, is convenient for improve the quality of making a video recording of camera.

Drawings

The invention will be described in further detail with reference to the following description taken in conjunction with the accompanying drawings and detailed description, in which:

FIG. 1 is a structural diagram of the device for detecting and cleaning excess in the present invention;

FIG. 2 is a structural view of the dust collecting rake of the present invention;

FIG. 3 is a schematic view of the structure of the cart of the present invention;

FIG. 4 is a structural view of the console of the present invention;

the labels in the figure are:

1. dust absorption is taken off, 2, light, 3, camera, 4, fixation nut, 5, fixed plate, 6, connecting rod, 7, connector, 8, start button, 9, hose, 10, handrail, 11, backstage monitoring facilities, 12, operation panel, 13, bracing piece, 14, wheel, 15, couple, 16, cutting ferrule, 17, telescopic link, 18, dust absorption subsides, 19, dust absorption entry, 20, the ear body, 21, rotation axis, 22, bolt, 23, crossbeam, 24, blend stop.

Detailed Description

Example 1

As a basic implementation mode of the utility model, the utility model comprises a device for detecting and cleaning the redundant materials, which comprises a dust suction device, wherein the dust suction device comprises a dust suction rake 1, a connecting rod 6, a connector 7, a hose 9 and a dust suction device body which are connected in sequence, and the bottom of the dust suction rake 1 is provided with a dust suction inlet 19; the trolley comprises a trolley, a dust absorption paste 18, an image acquisition device and a control device, wherein wheels 14 are arranged at the bottom of the trolley, and the dust absorption device and the control device are both positioned on the upper surface of the trolley; the dust absorption paste 18 is positioned at the bottom of the dust absorption scratcher 1; the image acquisition device comprises a camera 3 and an illuminating lamp 2; the control device establishes information communication connection with the camera 3 through a network; the camera 3 is used for collecting video image information and transmitting the video image information to the control device, and the control device is used for receiving the video image information, processing and identifying the video image information.

STM32F765VI ARM Cortex M7 treater is selected to controlling means, and this treater has advantages such as the kernel performance is high, operating frequency is high, processing speed is fast, the I/O port is many, is fit for as the controlling means of this application, can be used for the illumination, drive camera 3 and trigger dust extraction work. The camera 3 can be an OpenMV3 Cam M7 intelligent camera, and the product has the functions of image capture, video recording, image processing and identification and data transmission, and is used for acquiring video image information, processing and identifying images and transmitting the video images to the control device.

Example 2

As a preferred embodiment of the utility model, the utility model comprises a device for detecting and cleaning the excess, which comprises a dust suction device, wherein the dust suction device comprises a dust suction rake 1, a connecting rod 6, a connector 7, a hose 9 and a dust suction device body which are connected in sequence, and the bottom of the dust suction rake 1 is provided with a dust suction inlet 19; the trolley comprises a trolley, a dust absorption paste 18, an image acquisition device and a control device, wherein wheels 14 are arranged at the bottom of the trolley, and the dust absorption device and the control device are both positioned on the upper surface of the trolley; the dust absorption paste 18 is positioned at the bottom of the dust absorption scratcher 1; the image acquisition device comprises a camera 3 and three illuminating lamps 2; the control device establishes information communication connection with the camera 3 through a network.

The trolley is also provided with an operating platform 12, two support rods 13 and a cross beam 23 positioned between the support rods 13. The console 12 is used for placing a background monitoring device 11, such as a computer, which can display the working condition of the dust-collecting dustpan 1 in the product in real time. The operating table 12 is of a flat plate-shaped structure, two groups of connecting pieces are arranged on one side of the operating table 12, each connecting piece comprises an ear-shaped body 20 and a rotating shaft 21 which are connected with each other and have radian, and the operating table 12, the ear-shaped bodies 20 and the rotating shafts 21 are integrally formed. The cross section of both ends of the rotating shaft 21 is provided with a through hole, the cross beam 23 is provided with two grooves corresponding to the rotating shaft 21, and the depth of each groove is half of the height of the cross beam 23. The left end and the right end of the groove are provided with holes, the positions of the holes correspond to the positions of the through holes, and the operating table 12 is fixed on the cross beam 23 through a bolt 22. The upper end of the groove is provided with a barrier strip 24 which is flush with the top of the cross beam 23. The operating platform 12 is designed to be a rotatable structure, and when the equipment is idle, the table top can be retracted to the supporting rod 13 around the rotating shaft 21, so that the floor area of the equipment is reduced.

Example 3

As another preferred embodiment of the utility model, the utility model discloses a surplus thing detects and clean-up equipment, including dust extraction, dust extraction takes off 1, connecting rod 6, connector 7, hose 9 and dust extraction body including the dust absorption that links to each other in proper order, and the bottom that 1 was taken off in the dust absorption is equipped with dust absorption entry 19, still includes handcart, dust absorption subsides 18, image acquisition device and controlling means. The cart is provided with wheels 14 at the bottom, and the suction unit and control unit are located on the upper surface of the cart. The dust absorption paste 18 is positioned at the bottom of the dust absorption scratcher 1; image acquisition device includes camera 3 and two light 2 and fixed plate 5, and fixed plate 5 passes through fixation nut 4 and links to each other with connecting rod 6, camera 3 and light 2 link to each other with fixed plate 5, and two light 2 are located camera 3 both sides respectively.

The trolley is further provided with a handrail 10 and an expansion link 17, the top of the expansion link 17 is provided with a hook 15, and the outside of the expansion link 17 is further provided with a clamping sleeve 16. Wherein the telescopic rod 17 is formed by inserting at least two sections of sleeves with different pipe diameters.

Example 4

As the best mode of the utility model, referring to the attached drawings 1-4 of the specification, the utility model comprises a device for detecting and cleaning the excess, which comprises a dust suction device, wherein the dust suction device comprises a dust suction rake 1, a connecting rod 6, a connector 7, a hose 9 and a dust suction device body which are connected in sequence, and the bottom of the dust suction rake 1 is provided with a dust suction inlet 19; also comprises a trolley, a dust absorption paste 18, an image acquisition device and a control device.

The dust absorption paste 18 is positioned at the bottom of the dust absorption scrabbling 1, and the dust absorption paste 18 can be adhesive paper which is attached to the bottom of the dust absorption scrabbling 1 and has an adhesive function, so that the dust absorption paste has a double cleaning effect on the excess, and the excess is ensured to be cleaned to a greater extent.

The image acquisition device includes camera 3, two light 2 and fixed plate 5, fixed plate 5 passes through fixation nut 4 and links to each other with connecting rod 6, camera 3 and light 2 link to each other with fixed plate 5, light 2 is equipped with two, is located camera 3 both sides respectively.

The cart is provided with wheels 14 at the bottom, and the suction unit and control unit are located on the upper surface of the cart.

The trolley is provided with an operating platform 12, handrails 10, two support rods 13 and a cross beam 23 positioned between the support rods 13, wherein the operating platform 12 is used for placing background monitoring equipment 11, such as a computer, capable of displaying the working condition of the dust-collecting scratcher 1 in the product in real time. The operating table 12 is a flat structure, two ear-shaped bodies 20 with a certain radian and a rotating shaft 21 are designed on one side of the operating table 12, through holes are designed on the cross sections of two ends of the rotating shaft 21, and the operating table 12, the ear-shaped bodies 20 and the rotating shaft 21 are in an integrally formed structure. The utility model discloses a supporting rod, including bracing piece 13, crossbeam 23, recess, the both ends of recess, crossbeam 23, the both ends of distance both ends endpoint certain length position department design has two recesses that the size is the same about, the recess degree of depth is the half of crossbeam 23 height, crossbeam 23 cross section is last, recess left and right ends middle part position is equal high design degree of depth and is about two holes of 2cm, crossbeam 23 back is vertical, both ends design trompil about the recess, the position of trompil is when the rotation axis 21 both ends are inserted in the recess hole, the position that the through-hole corresponds at rotation axis 21 both ends, and crossbeam 23 back is vertical, both ends design trompil department design bolt 22 about the recess, be used for fixed operation panel 12, reach firm purpose. The operating platform 12 is designed to be a rotatable structure, and when the equipment is idle, the table top can be retracted to the supporting rod 13 around the rotating shaft 21, so that the floor area of the equipment is reduced. A thin strip-shaped barrier strip 24 is designed at the upper end of the upper groove of the cross beam 23 and is flush with the top of the cross beam 23 and used for limiting the rotating position of the operating table 12, and when the operating table 12 rotates to the position of the barrier strip 24, the operating table 12 is just positioned at the horizontal position and cannot rotate upwards.

Still be equipped with telescopic link 17 on the handcart, telescopic link 17 top is equipped with couple 15, and telescopic link 17 outside still is equipped with cutting ferrule 16. When the equipment works, the telescopic rod 17 is in a contraction state, when the equipment is idle, the telescopic rod 17 is extended, and the dust collection scratcher 1 connected with the hose 9 is hung on the hook 15, so that the dust collection scratcher 1, the camera 3 attached to the front end of the dust collection scratcher and the illuminating lamp 2 can be effectively protected. The telescopic rod 17 can be formed by inserting at least two sections of sleeves with different pipe diameters.

The control device selects an STM32F765VI ARM Cortex M7 processor, the processor has the advantages of high kernel performance, high working frequency, high processing speed, multiple I/O ports and the like, and the control device is suitable for being used as the control device of the application and used for illuminating a module, driving a camera 3 and triggering a dust collector to work. The camera 3 selects an OpenMV3 Cam M7 intelligent camera, the product has the functions of image capture, video recording, image processing and identification and data transmission, and the product is used for collecting video image information, processing and identifying images and transmitting the video images to a computer according to the requirements of the application. The control device establishes information communication connection with the camera 3 through a network.

Before the equipment is used, whether each device is in a normal state or not can be checked, the equipment is pushed to a cleaning point, the equipment is powered on, the starting button 8 is pressed, and the equipment is ready to start working. After all parts of the equipment work normally, a detection and cleaning device consisting of the dust collection scrabbling 1, the illuminating lamp 2 and the camera 3 carried on the connecting rod 6 extends into the top of the area to be detected, and detection and cleaning work from top to bottom is prepared. The camera 3 starts to collect video image information and transmits video data to the background monitoring device 11 in a wired communication mode, and after the background monitoring device 11 receives a video collected by the front end, whether surplus exists is preliminarily judged through the video image. If there is excess, the dust collection scrabbling 1 is used for cleaning, and meanwhile, the adhesive paper at the bottom of the dust collection scrabbling 1 can further clean the excess so as to achieve the double cleaning function. And when no surplus objects are displayed in the video image of the current position, processing the construction area in a clockwise and top-down operation process. And repeating the cleaning steps until the area to be detected is completely cleaned, wherein the final position can be determined by video image information. When the dust collection scraper is used, the adhesive paper at the bottom of the dust collection scraper 1 can be replaced regularly, the subsequent cleaning effect is prevented from being affected after being full of excess materials, and the replacement mode is that the current adhesive paper is torn off, so that the second layer of adhesive paper can be exposed. After cleaning, the shutdown button is pressed down, the telescopic rod 17 on the trolley is stretched, the dust collecting scrabble 1 of the dust collector is hung on the hook 15 of the support rod 13, and the connecting rod 6 is clamped at the position of the clamping sleeve 16 of the support rod 13.

Claims

1. The device for detecting and cleaning the excess comprises a dust suction device, wherein the dust suction device comprises a dust suction rake (1), a connecting rod (6), a connecting head (7), a hose (9) and a dust suction device body which are sequentially connected, and a dust suction inlet (19) is formed in the bottom of the dust suction rake (1); the method is characterized in that: the trolley is characterized by further comprising a trolley, a dust absorption paste (18), an image acquisition device and a control device, wherein wheels (14) are arranged at the bottom of the trolley, and the dust absorption device and the control device are both positioned on the upper surface of the trolley; the dust absorption paste (18) is positioned at the bottom of the dust absorption scratcher (1); the image acquisition device comprises a camera (3) and at least one illuminating lamp (2); the control device establishes information communication connection with the camera (3) through a network; the camera (3) is used for collecting video image information and transmitting the video image information to the control device, and the control device is used for receiving the video image information, processing and identifying the video image information.

2. A redundancy detecting and cleaning apparatus according to claim 1, wherein: be equipped with operation panel (12), two spinal branch vaulting poles (13) on the handcart and be located crossbeam (23) between bracing piece (13), operation panel (12) one side is equipped with two sets of connecting pieces, the connecting piece is equipped with the through-hole including the ear body (20) and rotation axis (21) that link to each other that have the radian on the cross-section of rotation axis (21) both ends, be equipped with two recesses that correspond with rotation axis (21) position on crossbeam (23), and both ends are equipped with the trompil about the recess, and the position of trompil is corresponding with the position of through-hole, and operation panel (12) are fixed on crossbeam (23) through bolt (22).

3. A redundancy detecting and cleaning apparatus according to claim 2, wherein: the operating table (12), the ear-shaped body (20) and the rotating shaft (21) are integrally formed.

4. A redundancy detecting and cleaning apparatus according to claim 3, wherein: the upper end of the groove is provided with a barrier strip (24) which is flush with the top of the cross beam (23).

5. A surplus object detection and cleaning apparatus as claimed in claim 2 or 4, wherein: the depth of the groove is half of the height of the cross beam (23).

6. A redundancy detecting and cleaning apparatus according to claim 5, wherein: the trolley is provided with a telescopic rod (17), the top of the telescopic rod (17) is provided with a hook (15), and the outside of the telescopic rod (17) is also provided with a clamping sleeve (16).

7. A redundancy detecting and cleaning apparatus according to claim 6, wherein: the telescopic rod (17) is formed by inserting at least two sections of sleeves with different pipe diameters.

8. A redundancy detecting and cleaning apparatus according to claim 1 or 7, wherein: the image acquisition device further comprises a fixing plate (5), the fixing plate (5) is connected with the connecting rod (6) through a fixing nut (4), and the camera (3) and the illuminating lamp (2) are connected with the fixing plate (5).

9. A redundancy detecting and cleaning apparatus according to claim 8, wherein: the two illuminating lamps (2) are respectively positioned on two sides of the camera (3).