CN211888211U - Ultrasonic roller equipment for workpiece cleaning - Google Patents

Abstract

The utility model discloses a work piece washs uses supersound cylinder equipment relates to ultrasonic cleaning technical field, including outer cylinder, outer cylinder's inside is provided with the interior cylinder that extends to its outside, interior cylinder and outer cylinder pass through the bearing and rotate the connection, the surface of interior cylinder is provided with the infiltration hole, the outside of interior cylinder and the both sides that are located outer cylinder all are provided with the driven shaft. The utility model discloses a setting is used for loading the interior cylinder of work piece and the outer cylinder that the outside is used for holding liquid medium, the drive that makes the interior cylinder of dress at the work piece outside the inboard of cylinder rotate through the motor, can not take place splashing and leakage of liquid medium like this, unusual convenience, and the both sides at outer cylinder top are provided with two sets of shock pieces that extend to its inside, through supersonic generator on the first bottom plate to carry out the energy supply to it, the ultrasonic cleaning that carries on of the work piece full aspect of clearance that can be better, efficiency is higher.

Description

Ultrasonic roller equipment for workpiece cleaning

Technical Field

The utility model relates to an ultrasonic cleaning technical field specifically is a work piece washs uses ultrasonic roller equipment.

Background

The ultrasonic cleaning technology is known as the ultrasonic cleaning of modern cleaning means, and utilizes the cavitation effect of ultrasonic waves in a liquid medium to clean the inner surface and the outer surface of a mop body where the liquid medium exists, has the remarkable characteristics of high quality, labor saving and the like, is widely applied in developed industrial countries in western countries, obtains great economic benefits, and gradually popularizes and uses the new technology in China.

The existing roller type ultrasonic cleaning equipment is mostly provided with a group of rollers, so that workpieces to be cleaned are soaked in liquid in the rollers, the workpieces are cleaned by introducing ultrasonic waves into the rollers, the ultrasonic waves cannot be received to a greater degree, the rollers directly drive the liquid to rotate, the liquid is easy to vibrate, leakage occurs, and the roller type ultrasonic cleaning equipment is inconvenient and low in efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: in order to solve the most a set of cylinder that sets up of current drum-type ultrasonic cleaning equipment, the work piece that makes to clear up soaks in the inside liquid of cylinder, plays a clearance effect to the work piece through spreading into it into the ultrasonic wave, can't make the impact of the receipt ultrasonic wave of work piece bigger degree like this, and a set of cylinder directly drives liquid and rotates, the shock of easy emergence liquid, thereby take place to leak, unusual inconvenient and the lower problem of efficiency provide a work piece washs and uses ultrasonic roller equipment.

In order to achieve the above object, the utility model provides a following technical scheme: an ultrasonic roller device for cleaning workpieces comprises an outer roller, wherein an inner roller extending to the outside of the outer roller is arranged inside the outer roller, the inner roller and the outer roller are rotatably connected through a bearing, a water seepage hole is formed in the surface of the inner roller, driven shafts are arranged on the outer side of the inner roller and on two sides of the outer roller, locking covers matched with the driven shafts are arranged on two sides of the inner portion of the inner roller, supporting legs are arranged at four corners of the bottom of the outer roller, a first bottom plate is arranged on the inner side of each supporting leg and below the outer roller, an ultrasonic generator is arranged at the top of each first bottom plate, transducers matched with the surfaces of the outer roller are arranged at two ends of the top of the outer roller, the transducers are connected with the ultrasonic generator through ultrasonic transmission pipes, and oscillating pieces extending to the inside of the outer roller are arranged on the inner sides of the transducers, the supporting leg inboard is located the below of first bottom plate and is provided with the second bottom plate, the motor is installed at the top of second bottom plate, the output of motor rotates and is connected with the driving shaft, connect through the drive belt between driving shaft and the driven shaft.

Preferably, the position department that just is located bearing one side in the inside both sides of outer cylinder all is provided with the curb plate the outer cylinder outside is located the bearing opposite side and all is provided with the retaining ring, curb plate all with be provided with the sheet rubber between the inner drum.

Preferably, a water inlet penetrating into the outer drum is formed in one side of the top of the outer drum, a water outlet penetrating into the outer drum is formed in one side of the bottom of the outer drum, and sealing plugs are arranged inside the water inlet and the water outlet.

Preferably, both ends at the top of the motor are provided with fixing frames, and the motor is connected with the supporting legs through the fixing frames.

Preferably, the retainer ring is in threaded connection with the outer roller through screws, and the fixing frame is in threaded connection with the supporting legs through screws.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses a setting is used for loading the interior cylinder of work piece and the outer cylinder that the outside is used for holding liquid medium, the drive that makes the interior cylinder of dress at the work piece outside the inboard of cylinder rotate through the motor, can not take place splashing and leakage of liquid medium like this, unusual convenience, and the both sides at outer cylinder top are provided with two sets of shock pieces that extend to its inside, through supersonic generator on the first bottom plate to carry out the energy supply to it, the ultrasonic cleaning that carries on of the work piece full aspect of clearance that can be better, efficiency is higher.

Drawings

Fig. 1 is a schematic view of the internal structure of the present invention;

FIG. 2 is a schematic structural view of the present invention;

FIG. 3 is a schematic view of the internal structure of the side of the present invention;

fig. 4 is a schematic structural view of the inner drum of the present invention.

In the figure: 1. an outer drum; 2. an inner drum; 3. a bearing; 4. a driven shaft; 5. a transmission belt; 6. a drive shaft; 7. a motor; 8. a locking cover; 9. a first base plate; 10. an ultrasonic generator; 11. an ultrasonic transmission tube; 12. a transducer; 13. vibrating sheets; 14. a side plate; 15. a screw; 16. supporting legs; 17. a second base plate; 18. a retainer ring; 19. a fixed mount; 20. a sealing plug; 21. a water outlet; 22. a water inlet; 23. and (4) water seepage holes.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The motor (model: TC8026), the ultrasonic generator (model: AFT-1200W) and the transducer (model: XSJM2840K) mentioned in the utility model can be obtained by market or private ordering.

Referring to fig. 1-4, an ultrasonic roller device for cleaning a workpiece comprises an outer roller 1, an inner roller 2 extending to the outside of the outer roller 1 is arranged inside the outer roller 1, the inner roller 2 and the outer roller 1 are rotatably connected through a bearing 3, a water seepage hole 23 is arranged on the surface of the inner roller 2, driven shafts 4 are arranged on the outer side of the inner roller 2 and on two sides of the outer roller 1, locking covers 8 matched with the driven shafts 4 are arranged on two sides of the inner roller 2, supporting legs 16 are arranged at four corners of the bottom of the outer roller 1, a first bottom plate 9 is arranged on the inner side of the supporting legs 16 and below the outer roller 1, an ultrasonic generator 10 is arranged on the top of the first bottom plate 9, transducers 12 matched with the surface of the outer roller 1 are arranged on two ends of the top of the outer roller 1, and the transducers 12 and the ultrasonic generator 10 are connected through an ultrasonic, the inboard of transducer 12 is provided with and extends to the inside vibration piece 13 of outer cylinder 1, and the below that the inboard of supporting leg 16 is located first bottom plate 9 is provided with second bottom plate 17, and motor 7 is installed at the top of second bottom plate 17, and the output of motor 7 rotates and is connected with driving shaft 6, connects through drive belt 5 between driving shaft 6 and the driven shaft 4.

The utility model discloses a setting is used for loading the interior cylinder 2 of work piece and the outer cylinder 1 that the outside is used for holding liquid medium, make the interior cylinder 2 of dress at the work piece rotate through motor 7's drive in the inboard of outer cylinder 1, can not take place splashing and the leakage of liquid medium like this, unusual convenience, and the both sides at 1 top of outer cylinder are provided with two sets of shock pieces 13 that extend to its inside, supply energy to it through supersonic generator 10 on the first bottom plate 9, can be better treat carrying out the ultrasonic cleaning of the work piece full aspect of clearance, efficiency is higher.

Please refer to fig. 1, the two sides inside the outer roller 1 and the position on one side of the bearing 3 are all provided with the side plate 14, the other side of the bearing 3 outside the outer roller 1 is provided with the retainer ring 18, the side plate 14 and the inner roller 2 are provided with the rubber sheet, the utility model discloses a set up the side plate 14, make the inside cavity area that can hold the liquid medium that forms of the outer roller 1, and set up the retainer ring 18, prevent the bearing 3 from falling off.

Please refer to fig. 1, one side of the top of the outer roller 1 is provided with a water inlet 22 penetrating to the inside thereof, one side of the bottom of the outer roller 1 is provided with a water outlet 21 penetrating to the inside thereof, and the inside of the water inlet 22 and the water outlet 21 are both provided with a sealing plug 20.

Please refer to fig. 1 and fig. 2, the two ends of the top of the motor 7 are both provided with a fixing frame 19, the motor 7 is connected with the supporting leg 16 through the fixing frame 19, the utility model discloses a set up the fixing frame 19, make the motor 7 more stable in the process of operation.

Please refer to fig. 1, the retainer ring 18 is connected with the outer roller 1 by the screw 15, and the fixing frame 19 is connected with the supporting leg 16 by the screw 15, the screw 15 is used in many places to make the cooperation of the parts between the utility model is more compact and the disassembly is convenient.

The working principle is as follows: when in use, a power supply is switched on, the locking covers 8 which are arranged on two sides of the outer roller 1 and are matched with the inner roller 2 are taken down, a workpiece to be cleaned is placed in the inner roller 2, at the moment, the two groups of locking covers 8 are restored and tightly inserted, a sealing plug 20 on one side of the top of the outer roller 1 is pulled down, a liquid medium for cleaning the workpiece is injected into the outer roller 1 through a water inlet 22, the water level of the liquid medium reaches the central position of the inner roller 2, the sealing plug 20 is tightly plugged, an ultrasonic generator 10 arranged at the bottom of the outer roller 1 starts to work, ultrasonic electric energy which is higher than two ten thousand hertz and generated by the ultrasonic generator 10 is transmitted into the inside of an energy converter 12 through an ultrasonic transmission pipe 11, the energy converter 12 is converted into mechanical vibration with the same frequency, the mechanical vibration is transmitted into a cleaning medium through a vibration sheet 13, and the ultrasonic is transmitted forward alternately, countless micro bubbles are generated, the bubbles are formed and grown in a negative pressure area in which ultrasonic waves are longitudinally transmitted, the bubbles are rapidly broken in a positive pressure area, the forming, growing and rapid breaking processes of the micro bubbles are called as 'cavitation effect', instantaneous high pressure exceeding ten thousand atmospheric pressures is generated after the bubbles are broken in the cavitation effect, the continuously generated instantaneous high pressure continuously bombards the surface of an object like a series of small explosions continuously, dirt on the surface of the object is rapidly fallen off, when ultrasonic waves with certain intensity are transmitted into a liquid medium, the surface of the object to be cleaned is repeatedly pressurized and decompressed to generate the cavitation effect, micro cavities appear in the liquid, when the sound waves reach certain intensity, the cavities can be violently exploded to generate strong collision, the energy is very high, water impacts the surface of the object to be cleaned at an acceleration exceeding ten thousand times of gravity, and the dirt is impacted, therefore, the obvious cleaning effect is achieved, the effect can reach all surfaces of an object to be cleaned along with liquid, which cannot be achieved by conventional means such as manual washing, mechanical vibration and the like, at the moment, the outer side of the inner roller 2 of the workpiece and the outer side of the outer roller 1 are provided with the convex blocks matched with the driven shaft 4, the motor 7 arranged at the bottom of the second bottom plate 17 drives the driving shaft 6 to rotate, the driving shaft 6 is connected with the driven shaft 4 through the transmission belt 5, at the moment, the inner roller 2 rotates to clean impurities on the surface of the workpiece in cooperation with the work of the ultrasonic generator 10, after the cleaning is finished, the liquid medium is discharged through the water outlet 21 arranged at the bottom of the outer roller 1, at the moment, the inner roller 2 continuously rotates under the driving of the motor 7 to dry the liquid on the surface of the workpiece, the motor 7 is turned off according to actual conditions, at this time, the locking cover 8 is pulled down through two sides, and the workpiece is taken out, so that the workpiece is convenient to use.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (5)

1. An ultrasonic roller device for cleaning a workpiece, comprising an outer roller (1), characterized in that: the inner part of the outer roller (1) is provided with an inner roller (2) extending to the outer part of the outer roller, the inner roller (2) and the outer roller (1) are rotatably connected through a bearing (3), the surface of the inner roller (2) is provided with a water seepage hole (23), driven shafts (4) are arranged on the outer side of the inner roller (2) and on two sides of the outer roller (1), locking covers (8) matched with the driven shafts (4) are arranged on two sides of the inner part of the inner roller (2), supporting legs (16) are arranged at four corners of the bottom of the outer roller (1), a first bottom plate (9) is arranged below the outer roller (1) on the inner side of each supporting leg (16), the top of the first bottom plate (9) is provided with an ultrasonic generator (10), transducers (12) matched with the surface of the outer roller (1) are arranged at two ends of the top of the outer roller, be connected through ultrasonic transmission pipe (11) between transducer (12) and supersonic generator (10), the inboard of transducer (12) is provided with and extends to outside cylinder (1) inside shock piece (13), the below that supporting leg (16) inboard is located first bottom plate (9) is provided with second bottom plate (17), motor (7) are installed at the top of second bottom plate (17), the output of motor (7) rotates and is connected with driving shaft (6), connect through drive belt (5) between driving shaft (6) and driven shaft (4).

2. An ultrasonic roller apparatus for cleaning a workpiece as set forth in claim 1, wherein: the inner two sides of the outer roller (1) are provided with side plates (14) at positions on one side of the bearing (3), the outer side of the outer roller (1) is provided with check rings (18) at the other side of the bearing (3), and rubber sheets are arranged between the check rings (18) and the inner roller (2) and between the side plates (14) and the inner roller (2).

3. An ultrasonic roller apparatus for cleaning a workpiece as set forth in claim 1, wherein: one side at outer cylinder (1) top is provided with and runs through to its inside water inlet (22), one side of outer cylinder (1) bottom is provided with and runs through to its inside delivery port (21), the inside of water inlet (22) and delivery port (21) all is provided with sealing plug (20).

4. An ultrasonic roller apparatus for cleaning a workpiece as set forth in claim 1, wherein: both ends at the top of the motor (7) are provided with fixing frames (19), and the motor (7) is connected with the supporting legs (16) through the fixing frames (19).

5. An ultrasonic roller device for cleaning a workpiece as set forth in claim 2 or 4, wherein: the retainer ring (18) is in threaded connection with the outer roller (1) through a screw (15), and the fixed frame (19) is in threaded connection with the supporting leg (16) through the screw (15).

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