CN211882035U

CN211882035U - Machine is kneaded to continuous processing formula tealeaves

Info

Publication number: CN211882035U
Application number: CN201922264483.7U
Authority: CN
Inventors: 王世强
Original assignee: Enshi Sansey Biotechnology Co ltd
Current assignee: Enshi Sansey Biotechnology Co ltd
Priority date: 2019-12-16
Filing date: 2019-12-16
Publication date: 2020-11-10
Anticipated expiration: 2029-12-16

Abstract

The utility model discloses a machine is kneaded to continuous processing formula tealeaves, including the device of kneading that N group set up side by side, knead the device and divide into and knead the tool and knead the mechanism, it passes through the frame level support to knead the tool, the up end of kneading the tool is equipped with concave arc wall, knead the mechanism including kneading the board, two supports, driving motor, servo translation platform and base, the both sides of kneading the board first half respectively are equipped with one and knead the head, the both sides of kneading the board latter half respectively are equipped with a brush head, two supports divide and to knead the tool front and back both sides and will knead board level support and two supports and all set up at servo translation bench, the support with knead the board and rotate and be connected, driving motor fixes on one of them support and knead the board rotation through the drive of band pulley structure, servo translation bench installation is on the base. The tea leaf rolling machine has the advantages that tea leaves sequentially pass through each rolling device, the rolling heads are matched with the groove surfaces of the lower concave arc-shaped grooves to complete the rolling process, and the brush heads are matched with the groove surfaces of the lower concave arc-shaped grooves to complete the discharging process, so that a continuous processing assembly line is formed.

Description

Machine is kneaded to continuous processing formula tealeaves

Technical Field

The utility model relates to a tea processing equipment technical field especially relates to a machine is kneaded to continuous processing formula tealeaves.

Background

The rolling is a shaping process of tea primary making, and the rolling forms a tight and curved shape and influences the improvement of the inner quality. The tea strips can be rolled up by rolling, the volume is reduced, a foundation is laid for frying the tea strips to be dry, and the tissue of the tea leaves and the material are properly damaged. The traditional rolling machine is processed in a batch mode, namely, the next batch is processed after one batch is processed, so that the feeding and discharging speed is low, the processing efficiency is low, the color consistency of each batch of processed products cannot be guaranteed, and the product quality is uneven.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to prior art current situation, provide a machine is kneaded to continuous processing formula tealeaves, tealeaves kneads the device through each in proper order, kneads the head and accomplishes the process of kneading with the groove face cooperation of concave arc wall, and the brush head is accomplished ejection of compact process with the groove face cooperation of concave arc wall, forms continuous type flow direction of packaging line.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a continuously processing type tea leaf rolling machine comprises N groups of rolling devices arranged in parallel, wherein N is more than or equal to 1, N is an integer, a collecting box is arranged on the right side of the N group of rolling devices, each rolling device is divided into a rolling jig and a rolling mechanism, the rolling jig is horizontally supported through a rack, a concave arc-shaped groove is formed in the upper end face of each rolling jig, each rolling mechanism comprises a rolling plate, two supports, a driving motor, a servo translation table and a base, two rolling heads are respectively arranged on two sides of the lower half portion of each rolling plate, a rolling cloth roll is arranged on each rolling head, each rolling head is matched with the groove face of the concave arc-shaped groove to complete a rolling process, two brush heads are respectively arranged on two sides of the upper half portion of each rolling plate, bristles are densely distributed on each brush head, the brush heads are matched with the groove face of the concave arc-shaped groove to complete a discharging process, the two supports are used for horizontally supporting the rolling plates and are arranged on the servo translation tables respectively on the front, the support is rotatably connected with the rolling plate, the driving motor is fixed on one support and drives the rolling plate to rotate through the belt wheel structure, the servo translation table is installed on the base, and the servo platform is used for driving the rolling plate to move back and forth, so that the rolling head and the brush head are alternately arranged above the rolling jig.

Further, among the first device of twisting, be equipped with feeding mechanism on the tool of twisting, feeding mechanism is including adding feed box and two rotation handles, and two rotation handles rotate with the tool of twisting front and back both sides face respectively and are connected, add feed box and be the square box body of up end open-ended, add feed box and fix between two rotation handles.

Furthermore, a first limiting block and a second limiting block are arranged on any side face of the front side face and the rear side face of the twisting jig, the first limiting block is located below the joint of the rotating handle and the twisting jig and limits the position of the rotating handle to enable the rotating handle to be in a horizontal state, and the second limiting block is located above the right side of the joint of the rotating handle and the twisting jig and limits the position of the rotating handle to enable the rotating handle to be in an inclined state.

Furthermore, the bodies of the twisting heads are all U-shaped, at least one mounting groove penetrating through the upper end surface and the lower end surface of the twisting plate is arranged on the twisting plate, and the twisting heads are locked on the twisting plate through the matching of bolts and the mounting grooves, so that the distance between the twisting heads on the two sides of the twisting plate can be adjusted.

Further, knead and twist inside cavity of tool and be equipped with water inlet and delivery port on the outer wall, lead to circulating hot water in kneading and twisting the tool through water inlet and delivery port.

Further, adjacent rolling jigs are not attached to each other and are provided with relay plates, and the rolling jigs and the collecting box are not attached to each other.

Furthermore, the upper end surface of the relay board is arc-shaped.

The utility model has the advantages that:

1. the tea leaves sequentially pass through each rolling device, the rolling head is matched with the groove surface of the lower concave arc-shaped groove to complete the rolling process, and the brush head is matched with the groove surface of the lower concave arc-shaped groove to complete the discharging process, so that a continuous processing assembly line is formed, the processing efficiency is improved, and the product quality can be guaranteed to be as same as one;

2. the feeding mechanism is used for distributing materials in advance and rapidly feeding materials, so that the uniformity of feeding materials can be ensured, and meanwhile, the first limiting block and the second limiting block can limit the rotation angle of the rotating handle within 90 degrees, so that the feeding mechanism and the rolling mechanism are prevented from generating interference;

3. the distance between the rolling heads on the two sides of the rolling plate is adjustable, so that the rolling pressure of the rolling heads on the tea leaves is changed, the tea leaf rolling machine can self-define a matching pressure control mode, and the processing mode is more diversified;

4. leading-in circulation hot water to rolling the tool through water inlet and delivery port, make the groove face of concave arc wall have the uniform temperature, keep warm to the tealeaves in the processing to realize hot rubbing.

Drawings

FIG. 1 is a schematic structural view of the tea rolling machine of the present invention;

FIG. 2 is a schematic structural view of the kneading plate of the present invention;

FIG. 3 is a schematic structural view of the kneading mechanism of the present invention;

fig. 4 is a schematic structural diagram of the feeding mechanism, the first limiting block and the second limiting block of the present invention;

fig. 5 is a schematic structural view of the twisting jig of the present invention.

Description of the labeling: 1. the automatic feeding device comprises a rolling jig, 2, a concave arc-shaped groove, 3, a rolling plate, 4, a rolling head, 5, a collecting box, 6, a relay plate, 7, a base, 8, a servo translation table, 9, a brush head, 10, a mounting groove, 11, a driving motor, 12, a support, 13, a feeding box, 14, a rotating handle, 15, a first limiting block, 16, a second limiting block, 17, a water inlet, 18 and a water outlet.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

Referring to fig. 1-3, a continuous processing type tea leaf rolling machine comprises N groups of rolling devices arranged in parallel, wherein N is more than or equal to 1, N is an integer, N is 3 in fig. 1, a collecting box 5 is arranged on the right side of the N group of rolling devices, the rolling devices are divided into a rolling jig 1 and a rolling mechanism, the rolling jig 1 is horizontally supported by a frame, a concave arc-shaped groove 2 is arranged on the upper end surface of the rolling jig 1, the rolling mechanism comprises a rolling plate 3, two brackets 12, a driving motor 11, a servo translation table 8 and a base 7, a rolling head 4 is respectively arranged on each of two sides of the lower half part of the rolling plate 3, a rolling cloth roll is arranged on the rolling head 4, the rolling process is completed by matching the rolling head 4 with the groove surface of the concave arc-shaped groove 2, brush heads 9 are respectively arranged on two sides of the upper half part of the rolling plate 3, brush heads 9 are densely distributed with the groove surface of the concave arc-shaped groove 2, and the discharge process is completed by matching the brush, two supports 12 divide to be listed as and will knead 3 horizontal supports of twisting board and two supports 12 and all set up on servo translation platform 8 in kneading tool 1 front and back both sides, and support 12 with knead that twisting board 3 rotates and be connected, driving motor 11 is fixed on one of them support 12 and is kneaded board 3 rotation through the drive of band pulley structure, and servo translation platform 8 is installed on base 7, and servo platform 8 is used for the drive to knead 3 seesaw of twisting board, makes to knead and knead head 4 and brush head 9 and arrange in turn and knead tool 1 top.

Specifically, the processing process of the tea rolling machine is as follows: tea leaves sequentially pass through each rolling device, when the rolling head 4 is positioned above the rolling jig 1, the driving motor 11 drives the rolling plate 3 to rotate, the rolling head 3 is matched with the groove surface of the lower concave arc-shaped groove 2 to complete the rolling process, then, the servo platform 8 drives the rolling plate 3 to move forwards, the brush head 9 is positioned above the rolling jig 1, the brush head 9 is matched with the groove surface of the lower concave arc-shaped groove 2 to complete the discharging process, the tea leaves enter the next rolling jig 1, the processes are repeated, and a continuous processing assembly line is formed until the tea leaves enter the collecting box 5.

Referring to fig. 1 and 4, in the first rolling device, a feeding mechanism is disposed on the rolling jig 1, the feeding mechanism includes a feeding box 13 and two rotating handles 14, the two rotating handles 14 are respectively rotatably connected to the front and rear sides of the rolling jig 1, the feeding box 13 is a square box with an open top, and the feeding box 13 is fixed between the two rotating handles 14. After the material is distributed in advance in the feeding box 13, the rotating handle 14 is rotated clockwise, so that the feeding box 13 is inclined to realize rapid feeding, and the uniformity of feeding can be ensured.

Be equipped with first stopper 15 and second stopper 16 on kneading tool 1 arbitrary side face around, first stopper 15 is located the below of rotating handle 14 and kneading tool 1 junction and restricts and rotate handle 14 position and make it be the horizontality, do benefit to the cloth, second stopper 16 is located the upper right side of rotating handle 14 and kneading tool 1 junction and restricts and rotate handle 14 position and make it be the tilt state, first stopper 15 and second stopper 16 will rotate the rotation angle of handle 14 and inject within 90, avoid reinforced mechanism and kneading the mechanism to produce the interference.

Referring to fig. 2, in the above technical solution, the bodies of the kneading heads 4 are U-shaped, at least one mounting groove 10 penetrating through the upper and lower end surfaces of the kneading plate 3 is formed on the kneading plate 3, and the kneading heads 4 are locked on the kneading plate 3 by the bolts and the mounting grooves 10, so that the distance between the kneading heads 4 on both sides of the kneading plate 3 is adjustable. After adjusting and increasing the distance between the kneading heads 4 at the two sides of the kneading plate 3, when the kneading heads 4 are at the lowest point, the distance between the kneading heads 4 and the lowest point of the concave arc-shaped groove 2 is decreased, thereby changing the kneading pressure of the kneading heads 4 on the tea leaves.

In the tea rolling process, the pressure is controlled according to the following modes: the rolling pressure should be controlled to be light, heavy and light, and at the beginning, the tea leaves are still weak, the tea juice is not broken and is not rolled out, so the tea leaves are lightly pressed; when the tea leaves are in the middle, the tea leaves are wet, so that the tea leaves can be pressed heavily; finally, the tea is basically shaped, so that the tea is prevented from being broken into strips and needs to be kneaded lightly as much as possible. In fig. 1, N is 3, the distance between the twisting heads 4 on both sides of the twisting plate 3 in each twisting mechanism is separately adjusted to X, Y, Z, and X ═ Z < Y is ensured, that is, the twisting pressure applied by the two side twisting mechanisms is the same, and the twisting pressure applied by the middle twisting mechanism is greater than that applied by the two sides, so the above pressure control manner is satisfied.

Referring to fig. 5, in the above technical solution, the kneading jig 1 is hollow inside and has a water inlet 17 and a water outlet 18 on the outer wall, and circulating hot water is introduced into the kneading jig 1 through the water inlet 17 and the water outlet 18, so that the groove surface of the concave arc-shaped groove 2 has a certain temperature, and heat is preserved for the tea leaves being processed, thereby realizing hot kneading. Considering the heat dissipation factor, the temperature of the rolling jig 1 should be controlled to gradually rise from left to right in actual use.

Preferably, the adjacent rolling jigs 1 and the collecting box 5 are not attached to each other and are provided with relay plates 6, that is, a certain distance is provided between the adjacent rolling jigs 1 and between the rolling jigs 1 and the collecting box 5, so that mutual temperature interference is avoided. The relay board 6 is used for sealing gaps between the adjacent rolling jigs 1 and between the rolling jigs 1 and the collecting box 5, so that loss of tea leaves in the transferring process is reduced, the upper end face of the relay board 6 is arc-shaped, and the tea leaves fall to two sides after falling on the relay board 6 and cannot be accumulated.

Of course, the above is only the preferred embodiment of the present invention, and the application range of the present invention is not limited thereto, so all the equivalent changes made in the principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a machine is kneaded to continuous processing formula tealeaves which characterized in that: the rolling device comprises N groups of rolling devices arranged in parallel, wherein N is more than or equal to 1, N is an integer, a collecting box is arranged on the right side of the rolling device of the Nth group, the rolling devices are divided into rolling jigs and rolling mechanisms, the rolling jigs are horizontally supported by a rack, concave arc-shaped grooves are formed in the upper end surfaces of the rolling jigs, each rolling mechanism comprises a rolling plate, two supports, a driving motor, a servo translation table and a base, two rolling heads are respectively arranged on two sides of the lower half portion of the rolling plate, rolling cloth rolls are arranged on the rolling heads, the rolling heads are matched with the groove surfaces of the concave arc-shaped grooves to complete a rolling process, two brush heads are respectively arranged on two sides of the upper half portion of the rolling plate, brush heads are densely distributed on the brush heads, the brush heads are matched with the groove surfaces of the concave arc-shaped grooves to complete a discharging process, the two supports are respectively arranged on the front side and the rear side of the rolling jigs to horizontally support the rolling, the driving motor is fixed on one support and drives the rolling plate to rotate through the belt wheel structure, the servo translation table is installed on the base, and the servo platform is used for driving the rolling plate to move back and forth, so that the rolling head and the brush head are alternately arranged above the rolling jig.

2. A continuous processing tea rolling machine according to claim 1, wherein: in the first device of twisting, be equipped with feeding mechanism on twisting the tool, feeding mechanism is including adding material box and two rotation handles, and two rotation handles rotate with twisting the tool front and back both sides face respectively and be connected, add material box and be the square box body of up end open-ended, add material box and fix between two rotation handles.

3. A continuous processing tea rolling machine according to claim 2, wherein: a first limiting block and a second limiting block are arranged on any side face of the front side face and the rear side face of the twisting jig, the first limiting block is located below the joint of the rotating handle and the twisting jig and limits the position of the rotating handle to enable the rotating handle to be in a horizontal state, and the second limiting block is located above the right side of the joint of the rotating handle and the twisting jig and limits the position of the rotating handle to enable the rotating handle to be in an inclined state.

4. A continuous processing tea rolling machine according to claim 1, wherein: the bodies of the twisting heads are U-shaped, at least one mounting groove penetrating through the upper end surface and the lower end surface of the twisting plate is arranged on the twisting plate, and the twisting heads are locked on the twisting plate through the matching of bolts and the mounting grooves, so that the distance between the twisting heads on the two sides of the twisting plate is adjustable.

5. A continuous processing tea rolling machine according to claim 1, wherein: the kneading jig is hollow inside, a water inlet and a water outlet are formed in the outer wall of the kneading jig, and circulating hot water is introduced into the kneading jig through the water inlet and the water outlet.

6. A continuous processing tea rolling machine according to claim 5, wherein: and relay plates are not attached between the adjacent rolling jigs and between the rolling jigs and the collecting box and are arranged.

7. A continuous processing tea rolling machine according to claim 6, wherein: the upper end surface of the relay board is arc-shaped.