CN211879762U - A wire tinning device for tinned wire processing - Google Patents
A wire tinning device for tinned wire processing Download PDFInfo
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- CN211879762U CN211879762U CN202020734882.5U CN202020734882U CN211879762U CN 211879762 U CN211879762 U CN 211879762U CN 202020734882 U CN202020734882 U CN 202020734882U CN 211879762 U CN211879762 U CN 211879762U
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Abstract
Description
技术领域technical field
本实用新型涉及镀锡导线加工技术领域,具体领域为一种镀锡导线加工用导线上锡装置。The utility model relates to the technical field of tinned wire processing, in particular to a wire tinning device for tinned wire processing.
背景技术Background technique
导线镀锡是在铜导线的表面浸覆锡层,主要是易焊性比较好一点,其次,锡比铜抗压强度较小,机械延展性较好,所以在机械压接时,接触程度较好,接触面积较大,所以导线镀锡不管是用于焊接或是压接,接触处的导电性能较好。The tinning of the wire is to dip the tin layer on the surface of the copper wire, mainly because the solderability is better. Secondly, the compressive strength of tin is lower than that of copper, and the mechanical ductility is better. Therefore, the degree of contact is relatively high during mechanical crimping. Well, the contact area is large, so whether the wire is tinned for soldering or crimping, the electrical conductivity at the contact is better.
但导线镀锡缺少相应设备,需要人工镀锡操作,生产效率受人工制约,难以持续大量供应。However, there is a lack of corresponding equipment for wire tin plating, which requires manual tin plating operations, and the production efficiency is restricted by manual labor, making it difficult to continuously supply large quantities.
实用新型内容Utility model content
本实用新型的目的在于提供一种镀锡导线加工用导线上锡装置,以解决上述背景技术中提出的导线镀锡缺少相应设备,需要人工镀锡操作,生产效率受人工制约,难以持续大量供应的问题。The purpose of this utility model is to provide a wire tinning device for tinned wire processing, so as to solve the lack of corresponding equipment for wire tinning proposed in the above-mentioned background technology, the need for manual tinning operation, the production efficiency is artificially restricted, and it is difficult to continuously supply in large quantities The problem.
为实现上述目的,本实用新型提供如下技术方案一种镀锡导线加工用导线上锡装置,包括工作台,所述工作台上设有裁剪结构和镀锡结构,所述裁剪结构位于所述镀锡结构的前侧;In order to achieve the above purpose, the present utility model provides the following technical solutions: a tinning device for tinned wire processing, including a workbench, and a cutting structure and a tinning structure are arranged on the workbench, and the cutting structure is located in the tinning structure. the front side of the tin structure;
所述裁剪结构包括支架,所述支架的后端固定有气缸,所述支架上设有两根圆柱,两根所述圆柱上对称转动连接有转块,所述转块和所述气缸通过连杆活动连接,所述转块的相邻端对称设有连接块,所述连接块的后端设有裁剪刀,所述连接块的前端设有剥皮刀;The cutting structure includes a bracket, the rear end of the bracket is fixed with a cylinder, the bracket is provided with two cylinders, and the two cylinders are symmetrically rotatably connected with a rotating block, and the rotating block and the cylinder are connected through the connection. The rods are movably connected, the adjacent ends of the rotating blocks are symmetrically provided with connecting blocks, the rear ends of the connecting blocks are provided with cutting knives, and the front ends of the connecting blocks are provided with peeling knives;
所述镀锡结构包括融锡池,所述融锡池通过第一电动伸缩杆固定在所述工作台的上侧壁,且所述融锡池位于所述支架的前下侧,所述融锡池的前端设有基座,所述基座上前后滑动连接有第一电动滑块,所述第一电动滑块的上侧壁的后端铰接有翻板,所述翻板和所述第一电动滑块之间设有第二电动伸缩杆,所述翻板的上侧壁开设有线槽,所述线槽内卡接有挤压块,所述挤压块的上端共同设有压板。The tin-plating structure includes a tin-melting pool, which is fixed on the upper side wall of the workbench through a first electric telescopic rod, and the tin-melting pool is located on the front and lower side of the bracket, and the tin-melting pool is The front end of the tin pool is provided with a base, and a first electric slider is slidably connected to the base in front and rear, and the rear end of the upper side wall of the first electric slider is hinged with a flap, and the flap A second electric telescopic rod is arranged between the first electric sliders, the upper side wall of the flip plate is provided with a wire slot, and an extrusion block is clamped in the wire slot, and the upper end of the extrusion block is jointly provided with a pressure plate .
优选的,所述剥皮刀均通过螺钉固定在所述连接块上。Preferably, the peeling knives are all fixed on the connecting block by screws.
优选的,所述工作台上设有滑轨,所述滑轨上滑动连接有第二电动滑块,所述第二电动滑块通过卡槽卡接在所述基座的下端。Preferably, a slide rail is provided on the worktable, and a second electric sliding block is slidably connected to the sliding rail, and the second electric sliding block is clamped to the lower end of the base through a slot.
优选的,所述连接块上开设有凹槽,所述凹槽的左端高于右端,所述气缸的泄气口连通有出气管,所述出气管的出口固定在述凹槽的左端。Preferably, the connecting block is provided with a groove, the left end of the groove is higher than the right end, the air outlet of the cylinder is connected with an air outlet pipe, and the outlet of the air outlet pipe is fixed at the left end of the groove.
优选的,所述剥皮刀和所述连接块之间设有垫条。Preferably, a spacer is provided between the peeling knife and the connecting block.
优选的,所述支架的右端设有传送带。Preferably, the right end of the bracket is provided with a conveyor belt.
与现有技术相比,本实用新型的有益效果是:一种镀锡导线加工用导线上锡装置,通过裁剪结构将线束齐头剥皮,通过镀锡结构将剥皮后的线束自动镀锡,降低人工因素的影响,节约时间,提升生产效率,并通过更换剥皮刀适应适应不同粗细线束,和增减垫条数量改变剥线的长度,适应不同使用要求。Compared with the prior art, the beneficial effects of the present invention are as follows: a wire tinning device for processing tinned wires, through the cutting structure, the wire bundles are stripped at the same end, and the stripped wire bundles are automatically tinned by the tinning structure, reducing The influence of artificial factors saves time, improves production efficiency, and adapts to different thicknesses of wire harnesses by changing the peeling knife, and changing the length of the stripping wire by increasing or decreasing the number of spacers to adapt to different use requirements.
附图说明Description of drawings
图1为本实用新型的右视结构示意图;Fig. 1 is the right side view structure schematic diagram of the present utility model;
图2为本实用新型的主视结构示意图;Fig. 2 is the front view structure schematic diagram of the utility model;
图3为本实用新型的俯视图;Fig. 3 is the top view of the utility model;
图4为本实用新型的右视的镀锡工作的结构示意图。FIG. 4 is a schematic structural diagram of a tin-plating work from the right side of the present invention.
图中:1-工作台、2-气缸、3-圆柱、4-转块、5-连接块、6-裁剪刀、7-剥皮刀、8-融锡池、9-基座、10-第一电动滑块、11-翻板、12-挤压块、13-第二电动滑块。In the picture: 1- worktable, 2- cylinder, 3- cylinder, 4- turning block, 5- connecting block, 6- cutting knife, 7- peeling knife, 8- tin melting pool, 9- base, 10- first An electric slider, 11-turning plate, 12-extrusion block, 13-second electric slider.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种镀锡导线加工用导线上锡装置,如图1所示,包括工作台1,通过工作台1承载裁剪结构、镀锡结构和控制器,通过控制器控制裁剪结构和镀锡结构工作,所述工作台1上设有裁剪结构和镀锡结构,通过裁剪结构为线束剥皮,通过镀锡结构为剥皮后的线束镀锡,所述裁剪结构位于所述镀锡结构的前侧;1-4, the present utility model provides a technical solution: a wire tinning device for tinned wire processing, as shown in Figure 1, including a workbench 1, through which the workbench 1 supports a cutting structure and a tinned structure and a controller, the controller controls the work of the cutting structure and the tin-plating structure, the workbench 1 is provided with a cutting structure and a tin-plating structure, the cutting structure is used for stripping the wire harness, and the tin-plating structure is tin-plated for the stripped wire harness, the cutting structure is located on the front side of the tin-plated structure;
所述裁剪结构包括支架,通过支架支撑裁剪结构,所述支架的后端固定有气缸2,气缸2通过电磁阀与压缩机连接,同时电磁阀与控制器电连接,通过控制器控制气缸2提供驱动力,驱动裁剪结构工作,所述支架上设有两根圆柱3,两根所述圆柱3上对称转动连接有转块4,转块4绕圆柱3转动,通过气缸2驱动转动转块4转动,转块4转动带动裁剪刀6和剥皮刀7工作,所述转块4和所述气缸2通过连杆活动连接述转,气缸2通过连杆带动转块4绕圆柱3旋转,所块4的相邻端对称设有连接块5,通过连接块5固定裁剪刀6和剥皮刀7,所述连接块5的后端设有裁剪刀6,通过裁剪刀6件线束齐头,所述连接块5的前端设有剥皮刀7,通过剥皮刀7为线束剥皮;The cutting structure includes a bracket, and the cutting structure is supported by the bracket, the rear end of the bracket is fixed with a
所述镀锡结构包括融锡池8,融锡池8为现有技术,锡块或锡条在融锡池8内受热溶化为锡水,方便线束浸蘸镀锡,所述融锡池8通过第一电动伸缩杆固定在所述工作台1的上侧壁,第一电动伸缩杆与控制器电连接,通过第一电动伸缩杆驱动融锡池8上升下降,且所述融锡池8位于所述支架的前下侧,所述融锡池8的前端设有基座9,所述基座9上前后滑动连接有第一电动滑块10,第一电动滑块10与控制器电连接,通过控制器控制第一电动滑块10运动,所述第一电动滑块10的上侧壁的后端铰接有翻板11,所述翻板11和所述第一电动滑块10之间设有第二电动伸缩杆,第二电动伸缩杆与控制器电连接,通过控制器控制第二电动伸缩杆驱动翻板11翻转,使用时控制器控制第一电动滑块10前移,将线束拉出,配合剥皮刀7为线束剥皮,之后第一电动滑块10前后,随后控制器控制第二电动伸缩杆将翻板11翻折并后移,之后控制器控制第一电动伸缩杆将融锡池8升起,使线束浸泡在融锡池8内,镀锡后融锡池8下降,翻板11和第一电动滑块10复位,所述翻板11的上侧壁开设有凹槽,线束卡接在线槽内,所述线槽内卡接有挤压块12,通过挤压块12将线束固定在线槽内,防止线束跑偏,所述挤压块12的上端共同设有压板,通过压板同时卡接所有挤压块12,节约时间。The tin-plating structure includes a tin-
具体而言,如图1所示,所述剥皮刀7均通过螺钉固定在所述连接块5上,方便跟换不同型号尺寸的剥皮刀7,适应不同粗细线束。Specifically, as shown in FIG. 1 , the
具体而言,所述工作台1上设有滑轨,所述滑轨上滑动连接有第二电动滑块13,所述第二电动滑块13通过卡槽卡接在所述基座9的下端,第二电动滑块和基座9均有若干个,通过第二电动滑块13在滑轨上滑动循环基座9,进而持续更换不同的基座9,使裁剪结构和镀锡结构持续工作,提高生产效率。Specifically, the worktable 1 is provided with a slide rail, and a second
具体而言,如图1所示,所述连接块5上开设有凹槽,通过凹槽储存线皮,所述凹槽的左端高于右端,所述气缸2的泄气口连通有出气管,所述出气管的出口固定在述凹槽的左端,气缸2泄气时通过气管将凹槽内的线皮吹走,防止线皮堆积。Specifically, as shown in FIG. 1 , the connecting
具体而言,如图1所示,所述剥皮刀7和所述连接块5之间设有垫条,通过调整垫条的数量改变剥线的长度,适应不同使用要求。Specifically, as shown in FIG. 1 , a spacer is provided between the
具体而言,如图1所示,所述支架的右端设有传送带,传送带与控制器电连接,传送带上放置有锡块,通过传送带向融锡池8内补充锡水。Specifically, as shown in FIG. 1 , the right end of the bracket is provided with a conveyor belt, the conveyor belt is electrically connected to the controller, tin blocks are placed on the conveyor belt, and tin water is replenished into the
工作原理:将导线放置在线槽内,并通过挤压块12固定,随后控制器控制第一电动滑块10后移,同时控制器控制气缸2工作,气缸2通过连杆带动转块4绕圆柱3旋转,转块4转动带动裁剪刀6和剥皮刀7闭合,裁剪刀6将线束齐头,之后控制器控制第一电动滑块10前移,将线束拉出,配合剥皮刀7为线束剥皮,第一电动滑块10前移后,控制器控制第二电动伸缩杆将翻板11翻折并后移,之后控制器控制第一电动伸缩杆将融锡池8升起,使线束浸泡在融锡池8内,镀锡后融锡池8下降,翻板11和第一电动滑块10复位,完成裁剪镀锡,当镀锡数量巨大时,可同时装配多个镀锡结构,随后控制器控制第二电动滑块13在滑轨上滑动循环基座9,进而持续更换不同的基座9,使裁剪结构和镀锡结构持续工作,提高生产效率。Working principle: The wire is placed in the wire groove and fixed by the
在本实用新型的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be customized according to the description in the specification and the drawings, and the specific connection method of each part adopts the mature bolts, rivets, welding in the prior art. and other conventional means, the machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection manner in the prior art, which will not be described in detail here.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN112952507A (en) * | 2021-01-29 | 2021-06-11 | 嵊州市迪依尔电器有限公司 | Electric wire processing equipment |
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| CN112952507A (en) * | 2021-01-29 | 2021-06-11 | 嵊州市迪依尔电器有限公司 | Electric wire processing equipment |
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