CN211867403U - Wide wet filament machine - Google Patents
Wide wet filament machine Download PDFInfo
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- CN211867403U CN211867403U CN202020075301.1U CN202020075301U CN211867403U CN 211867403 U CN211867403 U CN 211867403U CN 202020075301 U CN202020075301 U CN 202020075301U CN 211867403 U CN211867403 U CN 211867403U
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Abstract
The utility model discloses a wide wet filament machine, which comprises an equipment frame and a workpiece water spraying, recovering and filtering mechanism arranged in the equipment frame, and is characterized by also comprising a conveying platform arranged in the equipment frame, a conveying motor used for driving the conveying platform to run, an abrasive belt drawing mechanism and a compression roller mechanism which are positioned above the conveying platform, and a conveying platform lifting mechanism which is used for driving the conveying platform to lift and is arranged below the conveying platform; the abrasive belt wire drawing mechanism comprises a wire engraving roll driving motor, more than one wire engraving roll speed reducer driven by the wire engraving roll driving motor to synchronously run, and more than one wire engraving roll unit group corresponding to the speed reducers one by one, wherein each wire engraving roll unit group comprises a wire engraving roll connected with the output end of the corresponding wire engraving roll speed reducer, an abrasive belt wound on the wire engraving roll and a tensioning roll for tensioning the abrasive belt. The utility model discloses can not have the cutting output and produce the heat to the work piece during processing, be fit for drawing long filament processing to board or massive small-size metal work piece, aluminium system work piece especially, can improve throwing degree.
Description
Technical Field
The utility model relates to a broad width wet filament machine.
Background
In the processing of metal products, wire drawing treatment is often carried out on the metal products, so that the surface smoothness, the appearance and the like of the metal products meet the requirements of products or raw materials; in general, there are dry drawing machines, wet drawing machines, etc., and among them, the conventional water mill drawing machines are widely used at present, but there are many problems, such as: only short wires can be pulled, also called broken wires; the grinding process requires a belt to be rotated at a high speed to rub a workpiece for grinding, there is a cutting amount and a large amount of heat is generated during wire drawing, and in addition, a large amount of water is used during work and becomes harmful waste water containing a large amount of metal impurities after work. In addition, it is not suitable for working soft aluminum metal workpieces and does not polish to a high degree.
Of course, there is a kind of filament machine specially used for drawing wire for aluminum metal products in the industry, but it is usually only suitable for processing strip-shaped workpieces of scroll, and has a limitation on the size of the workpiece, and it is a long-standing problem that it is impossible to process small independent or irregular aluminum metal workpieces.
Therefore, there is a need in the industry for a wire drawing machine that can draw long or wide filaments, does not generate heat or cut the workpiece, can improve the degree of surface polishing of the workpiece, can machine small or irregular aluminum metal workpieces, and has high grinding precision.
Disclosure of Invention
The utility model discloses the purpose is: the wide wet filament machine can draw filament and even wide filament, has no cutting amount and heat generation to the workpiece, is suitable for machining aluminum metal workpiece, has no limitation to the size and shape of the workpiece, and can effectively improve the surface polishing degree of the workpiece.
The technical scheme of the utility model is that: a wide wet filament machine comprises an equipment frame and a workpiece water spraying, recovering and filtering mechanism arranged in the equipment frame, and is characterized by also comprising a conveying platform arranged in the equipment frame, a conveying motor used for driving the conveying platform to run, an abrasive belt wire drawing mechanism and a compression roller mechanism which are positioned above the conveying platform, and a conveying platform lifting mechanism which is used for driving the conveying platform to lift and is arranged below the conveying platform; the abrasive belt wire drawing mechanism comprises a wire engraving roller driving motor, more than one wire engraving roller speed reducer driven by the wire engraving roller driving motor to synchronously operate and more than one wire engraving roller unit group corresponding to the wire engraving roller speed reducers one by one, wherein each wire engraving unit group comprises a wire engraving roller connected with the output end of the corresponding wire engraving roller speed reducer, an abrasive belt wound on the wire engraving roller and a tensioning roller matched with the wire engraving roller in pair and used for tensioning the abrasive belt.
Further, the utility model discloses in many connect through same input shaft synchronous drive between the nicking roller reduction gear, nicking roller driving motor's output shaft links to each other with the input shaft through chain drive or belt drive. The mode that adopts same transmission shaft to link to each other between surely carving silk roller reduction gear and a plurality of carving silk roller reduction gears is known technique by itself, the utility model discloses well no longer expand the detail. Likewise, chain drives or belt drives are also known in the art and are not described in detail.
Further, an electric control cabinet is arranged on the equipment rack, and a controller electrically connected with the nicking roll driving motor, the conveying motor and the conveying platform lifting mechanism is arranged in the electric control cabinet. The controller adopts the industrial computer, carries on siemens programmable control system and can implement frequency conversion and step-by-step positioning control to the motor, has malfunction alerting prompt facility simultaneously, thereby makes the utility model discloses realize intelligent operation work.
Further, the conveying platform is a known crawler-type conveying platform.
Furthermore, the silk engraving unit groups are two groups, and silk engraving rollers (namely two silk engraving rollers) of the two silk engraving unit groups are arranged above the conveying platform at intervals in parallel.
Furthermore, the pressing roller mechanism comprises a plurality of pressing rollers which are arranged in parallel with the silk engraving rollers in the horizontal direction, and at least one pressing roller is distributed on two sides of each silk engraving roller. The compression roller and the conveying platform are matched with each other to fix and convey workpieces, and particularly play a role in clamping irregular workpieces or small workpieces.
Furthermore, the workpiece water spraying, recycling and filtering mechanism comprises a workpiece water spraying mechanism arranged above the conveying platform, a water receiving hopper arranged below the conveying platform and a wastewater filtering mechanism.
Furthermore, the workpiece water spraying mechanism comprises more than one spraying pipe arranged above the carving wire roller and a water pump arranged on one side of the equipment rack and connected with the spraying pipes through pipelines for matching. Spraying is carried out before and during the wire-cutting process of the workpiece, so as to carry out wet wire drawing.
Furthermore, the number of the water receiving hoppers is two, the water receiving hoppers are fixed at the front end and the rear end of the equipment rack in the conveying direction of the conveying platform, and the lower parts of the water receiving hoppers are connected with the wastewater filtering mechanism through pipelines. The utility model discloses the during operation, waste water passes through the water receiving fill of conveying platform traffic direction inflow front and back both sides, gets into waste water filter mechanism through the pipeline, through waste water filter mechanism's filtration to reach waste water recovery's purpose.
Further, the speed ratio of the engraving roll speed reducer is 1: 10000, the rotating speed of each corresponding engraving roll is 50-100 mm/s. The abrasive belts in each group of the cutting unit group rotate slowly, the abrasive belts are mainly cut into the workpiece by the aid of the abrasive belts, the cutting amount is avoided, heat is not generated, the polishing degree is high, and the grinding precision is as high as 0.01 mm.
The utility model provides a conveying platform elevating system can adopt conventional worm wheel lead screw lift or cylinder lift.
The utility model has the advantages that:
1. the utility model discloses expanded the application scope of current filament machine, it adopts crawler-type conveying platform, and the abrasive band of cooperation speed reduction output moving engraved wire roller unit group can be to the small-size metal work piece (piece or plate) product that has the long filament requirement of surface hairline, especially aluminium system metal work piece draw long filament even broad width filament.
2. The utility model discloses in, be equipped with the compression roller more than above conveying platform, can carry out the centre gripping with conveying platform cooperation to irregular shape and miniature metal work piece to its processing.
3. The utility model discloses in, it is 1 that the nicking roller driving motor is equipped with more than one velocity ratio: 10000 of the reducing gear of the engraving roll, the rotating speed of the engraving roll is 50-100mm/s after the reducing gear is reduced, the abrasive belt is in a basically non-rotating state, each sand grain is engraved into the workpiece, and the workpiece cannot be cut and generate heat.
4. The utility model discloses in, can improve workpiece surface polishing degree, when mainly relying on every sand grain to carve into the work piece, be assisted with controller control, the grinding precision is up to 0.01mm, improves surface polishing degree, satisfies the work piece that the high accuracy ground the requirement, makes polishing degree, the pleasing to the eye degree of work piece reach higher requirement.
5. The utility model discloses in, because the abrasive band is in basically not changeing, can not have the cutting output and produce the heat to the work piece, so can not have the metal work piece processing of cutting output, the requirement of no heat to all kinds of needs that use aluminium system as the representative.
6. The utility model is provided with a workpiece water spraying, recovering and filtering mechanism, and the mechanism comprises a water receiving bucket which can receive the waste water generated in the working process, thus not influencing and polluting the working environment; the wastewater filtering mechanism included by the mechanism can recycle and treat wastewater.
7. The utility model discloses in, be equipped with the controller in the automatically controlled cabinet, can intelligent operation carry out work, reduce labour, save time, reduce labour cost.
8. The utility model discloses in, optionally join in marriage crowded water, drying system, handle the work piece that has crowded water, stoving requirement, be applicable to the work piece of multiple different requirements.
Drawings
The invention will be further described with reference to the following drawings and examples:
fig. 1 is a front perspective view of the present invention;
fig. 2 is a rear perspective view of the present invention;
fig. 3 is a right side view of the present invention;
fig. 4 is a front view of the present invention;
fig. 5 is a left side view of the present invention;
fig. 6 is a rear view of the present invention.
Wherein: 1. an equipment rack; 2. an electric control cabinet; 3. a sand belt wire drawing mechanism; 4. a shower pipe; 41. a water pump; 5. a water receiving hopper; 6. a conveying platform lifting mechanism; 7. a conveying platform; 71. a conveying motor; 8. a compression roller; 9. a wastewater filtering mechanism; 10. a nicking roller driving motor; 11. a tension roller; 12. a speed reducer of the carving roller; 13. and (4) a silk engraving roll.
Detailed Description
Example (b): the following describes a specific embodiment of a wide wet filament machine according to the present invention with reference to fig. 1 to 6:
a wide wet filament machine is provided with an equipment frame 1, a workpiece water spraying, recovering and filtering mechanism arranged in the equipment frame 1, a conveying platform 7 arranged in the equipment frame 1, a conveying motor 71 used for driving the conveying platform 7 to run, an abrasive belt wire drawing mechanism 3 and a compression roller mechanism which are positioned above the conveying platform 7, and a conveying platform lifting mechanism 6 used for driving the conveying platform 7 to lift and arranged below the conveying platform. The abrasive belt wire drawing mechanism 3 in this embodiment is composed of two sets of scribing unit groups, a scribing roller driving motor 10, and two scribing roller speed reducers 12 provided corresponding to the two sets of scribing unit groups. Each group of the carving unit group consists of a carving roller 13, abrasive belts wound on the carving rollers 13 and a tensioning roller 11 which is matched with each carving roller 13 in pairs and used for tensioning the abrasive belts. The two nicking roll reducers 12 are in synchronous transmission connection through the same input shaft, and the output shaft of the nicking roll driving motor 10 is connected with the input shaft through a chain transmission mechanism, so that the two nicking roll reducers 12 are driven to synchronously run. The output end of each engraving roll reducer 12 is connected with a corresponding engraving roll 13.
The conveying platform lifting mechanism 6 in this embodiment adopts a conventional worm gear lead screw lifter.
As shown in fig. 1, an electric control cabinet 2 is arranged on the equipment rack 1, and a controller electrically connected with a nicking roll driving motor 10, a conveying motor 71 and (a driving motor of) a conveying platform lifting mechanism 6 is arranged in the electric control cabinet 2. The controller adopts the industrial computer, carries on siemens programmable control system and can implement frequency conversion and step-by-step positioning control to the motor, has malfunction alerting prompt facility simultaneously, thereby makes the utility model discloses realize intelligent operation work.
As shown in fig. 1 and 2, the conveying platform 7 is a crawler-type conveying platform.
As shown in fig. 2 and 5, the engraving rolls 13 of the two engraving roll sets are arranged above the conveying platform 7 in parallel and at intervals, and the rotating direction of the engraving rolls is opposite to the conveying platform 7.
As shown in fig. 2, 3 and 5, the press roller mechanism includes a plurality of press rollers 8 arranged in parallel with the engraved roller 13 in the horizontal direction. The compression rollers 8 and the conveying platform 7 are matched with each other to clamp and convey workpieces, the operation direction of the conveying platform 7 is taken as the front and rear directions, three compression rollers 8 are arranged in front of the two silk engraving rollers 13, four compression rollers 8 are arranged between the two silk engraving rollers 13, and two compression rollers 8 are arranged behind the two silk engraving rollers 13; which ensures the stability of the workpiece during conveying.
The workpiece water spraying, recovering and filtering mechanism in the embodiment is composed of a workpiece water spraying mechanism arranged above the conveying platform 7, a water receiving hopper 5 arranged below the conveying platform 7 and a wastewater filtering mechanism 9.
As shown in fig. 1 and 5, the operation direction of the conveying platform 7 is taken as the front and rear directions, and the workpiece water spraying mechanism comprises a spraying pipe 4 arranged in the front upper part of each of the two engraving rolls 13 and a water pump 41 arranged on one side of the equipment rack 1 and connected with the spraying pipe 4 for use.
As shown in fig. 1 and 5, two water receiving hoppers 5 are fixed on the equipment frame 1 and located at the front end and the rear end of the operation direction of the conveying platform 7, and the bottoms of the water receiving hoppers are connected with the wastewater filtering mechanism 9 through pipelines, when the utility model works, wastewater flows into the water receiving hoppers 5 at the front lower side and the rear lower side through the operation direction of the conveying platform 7, enters the wastewater filtering mechanism 9 through pipelines, and is filtered by the wastewater filtering mechanism 9, so that the purpose of wastewater recycling is achieved; wherein the waste water filtering mechanism is a common filter for filtering metal waste water.
As shown in fig. 2, the speed ratio of the scoring roller reducer 12 is 1: 10000, the rotating speed of each engraved roll 13 is 50-100 mm/s. The abrasive belt rotates slowly, the abrasive belt is mainly used for carving a workpiece by each sand grain on the abrasive belt to form a thread, no cutting amount is generated, no heat is generated, the polishing degree is high, and the precision is as high as 0.01 mm.
The above-mentioned embodiments are only for illustrating the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, which should not be construed as limiting the scope of the present invention. All modifications made according to the spirit of the main technical scheme of the present invention shall be covered within the protection scope of the present invention.
Claims (10)
1. A wide wet filament machine comprises an equipment rack (1) and a workpiece water spraying, recovering and filtering mechanism arranged in the equipment rack (1), and is characterized by further comprising a conveying platform (7) arranged in the equipment rack (1), a conveying motor (71) used for driving the conveying platform (7) to operate, an abrasive belt wire drawing mechanism (3) and a compression roller mechanism which are positioned above the conveying platform (7), and a conveying platform lifting mechanism (6) which is used for driving the conveying platform (7) to lift and is arranged below the conveying platform; the abrasive belt wire drawing mechanism (3) comprises a wire engraving roller driving motor (10), more than one wire engraving roller speed reducer (12) driven by the wire engraving roller driving motor (10) to synchronously run and more than one wire engraving roller unit group corresponding to the wire engraving roller speed reducers (12) one by one, wherein each wire engraving roller unit group comprises a wire engraving roller (13) connected with the output end of the corresponding wire engraving roller speed reducer (12), an abrasive belt wound on the wire engraving roller and a tensioning roller (11) matched with the wire engraving roller (13) in pairs and used for tensioning the abrasive belt.
2. The wide wet filament machine according to claim 1, wherein a plurality of said engraved roller speed reducers (12) are synchronously connected by a same input shaft, and an output shaft of said engraved roller driving motor (10) is connected to the input shaft via a chain transmission mechanism or a belt transmission mechanism.
3. The wide wet filament machine according to claim 1, characterized in that an electric control cabinet (2) is arranged on the machine frame, and a controller electrically connected with the carving roller driving motor (10), the conveying motor (71) and the conveying platform lifting mechanism (6) is arranged in the electric control cabinet (2).
4. A broad width wet filament machine according to claim 1, characterized in that the conveying platform (7) is a crawler-type conveying platform.
5. Broad width wet filament machine according to claim 1, characterized in that the engraved unit groups are two groups, the engraved rollers (13) of which are arranged in parallel spaced apart above the transport platform (7).
6. A broad width wet filament machine according to claim 1, wherein said press roll mechanism comprises a plurality of press rolls (8) arranged in parallel with the engraved roll (13) in the horizontal direction, and at least one press roll (8) is arranged on both sides of each of said engraved rolls (13).
7. The wide wet filament machine according to claim 1, characterized in that the workpiece water spray recovery filtering mechanism comprises a workpiece water spray mechanism arranged above the conveying platform (7), a water receiving hopper (5) arranged below the conveying platform (7) and a waste water filtering mechanism (9).
8. The wide wet filament machine according to claim 7, wherein the workpiece water spraying mechanism comprises more than one spray pipe (4) arranged above the engraving roll (13) and a water pump (41) arranged on one side of the equipment frame (1) and connected with the spray pipes (4) through pipelines for use.
9. The wide wet filament machine according to claim 7, characterized in that the water receiving hoppers (5) are two and fixed on the front and rear ends of the equipment frame (1) in the conveying direction of the conveying platform (7), and the lower part of each water receiving hopper (5) is connected with the waste water filtering mechanism (9) through a pipeline.
10. Broad width wet filament machine according to claim 1, characterized in that the speed ratio of the engraved roller reducer (12) is 1: 10000, the rotating speed of each corresponding engraving roll (13) is 50-100 mm/s.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020075301.1U CN211867403U (en) | 2020-01-14 | 2020-01-14 | Wide wet filament machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020075301.1U CN211867403U (en) | 2020-01-14 | 2020-01-14 | Wide wet filament machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211867403U true CN211867403U (en) | 2020-11-06 |
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ID=73260843
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020075301.1U Active CN211867403U (en) | 2020-01-14 | 2020-01-14 | Wide wet filament machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211867403U (en) |
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2020
- 2020-01-14 CN CN202020075301.1U patent/CN211867403U/en active Active
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