CN211861679U

CN211861679U - Fillet cutting machine

Info

Publication number: CN211861679U
Application number: CN202020318395.0U
Authority: CN
Inventors: 蒋昕余; 赵明岩; 陶伟鹏; 林敏�; 王红彬; 谢崇阳
Original assignee: China Jiliang University
Current assignee: China Jiliang University
Priority date: 2020-03-16
Filing date: 2020-03-16
Publication date: 2020-11-06
Anticipated expiration: 2030-03-16

Abstract

The utility model discloses a fillet cutting machine, include: the lifting tool rest mechanism is used for placing the fish body to be sliced and comprises a tool rest which is obliquely arranged, and a row of oblique tool grooves are formed in the tool rest; the first cutter head mechanism is positioned above the lifting cutter frame mechanism and comprises a power piece and a row of first set of obliquely arranged blades, and the oblique directions of the first set of blades are consistent with those of the oblique cutter grooves and are mutually matched; the power part drives the first group of blades to move left and right; the second cutter disc mechanism is arranged on the first cutter disc mechanism and comprises a row of second blades which are obliquely arranged, and the first blades and the second blades are arranged in a staggered mode. The utility model discloses realize the automatic cutout of butterfly fish fillet, improved sliced efficiency.

Description

Fillet cutting machine

Technical Field

The utility model belongs to the technical field of an aquatic products machinery technique and specifically relates to a fillet cutting machine.

Background

Aquatic dissection and cutting are important steps in cooking. For cooking fish, fish meat is often required to be cut into fish slices, and taking snakeheads as an example, the snakeheads have high nutritional value and delicious taste and are popular among the people. China is the first snakehead breeding, processing, eating and exporting country in the world. Snakehead cultivation is distributed all over the country, wherein Jiangsu, Zhejiang, Hunan, Fujian, Shandong and other provinces are used as main cultivation areas and consumption areas, and 500 million tons of snakeheads are broken through when the snakeheads come into the market in 2018. The snakehead is usually used for preparing the sauerkraut fish, is sliced by a knife after the fish scales are scraped, and is a common dish in restaurants and restaurants. At present, the snakehead butterfly fillets (comprising two fillets which are connected at the fish skin, namely comprising one fish skin and two fillets) are unique in shape due to convenient clamping, are popular with the public, and have an increased market share year by year. However, the butterfly fish fillets are composed of two fish fillets, and the butterfly fish fillets cannot be sliced by a machine at present and can be sliced only manually. However, manual slicing is inefficient, labor intensive, and has a potential safety hazard. With the increasing demand of butterfly fillets year by year, the manual slicing can not meet the market demand more and more.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model aims at providing a fillet cutting machine who realizes automatic butterfly fillet of cutting out to improve cutting efficiency.

The utility model provides a technical scheme is, provides a fillet cutting machine of following structure, include:

the lifting tool rest mechanism is used for placing the fish body to be sliced and comprises a tool rest which is obliquely arranged, and a row of oblique tool grooves are formed in the tool rest;

the first cutter head mechanism is positioned above the lifting cutter frame mechanism and comprises a power piece and a row of first set of obliquely arranged blades, and the oblique directions of the first set of blades are consistent with those of the oblique cutter grooves and are mutually matched; the power part drives the first group of blades to move left and right;

the second cutter disc mechanism is arranged on the first cutter disc mechanism and comprises a row of second blades which are obliquely arranged, and the first blades and the second blades are arranged in a staggered mode.

Optionally, the first cutter head mechanism is mounted on the supporting plate, and the lifting cutter head mechanism moves obliquely upwards, so that the first group of blades are embedded into or cut out of the inclined cutter grooves in the cutting process.

Optionally, the power part is installed on the layer board, the power part includes crank and action wheel, the action wheel install in on the layer board, the crank with the action wheel is articulated, the crank other end articulate in on the first cutter head mechanism, the action wheel rotates in order to drive the crank motion to drive first cutter head mechanism and the second cutter head mechanism that imbeds on it move from side to side in order to realize treating the cutting of the section fish body.

Optionally, flanges are respectively arranged at the front end and the rear end of the first cutter head mechanism and used for limiting the first cutter head mechanism in the front-rear direction and playing a guiding role.

Optionally, the tool rest lifting mechanism further comprises a supporting beam, the supporting beam is arranged below the tool rest and comprises an inclined rack and a gear, and the gear is meshed with the inclined rack and drives the tool rest to move upwards in an inclined mode.

Optionally, positioning grooves are respectively formed in two sides of the first cutter mechanism, two sides of the second cutter mechanism are respectively arranged in the positioning grooves, and the second group of blades of the second cutter mechanism 1 are embedded into positions between the first group of blades of the first cutter mechanism in a one-to-one correspondence manner.

Optionally, the inclination angles of the two sides of the second cutter head mechanism are equal to the inclination angle of the positioning groove, and the two inclination angles are matched with each other.

Optionally, the inclination angle of the inclined cutter groove, the inclination angle of the first group of blades, the inclination angle of the second group of blades and the inclination angle of the inclined rack are all equal.

Optionally, an even number of first group of blades are arranged on the first cutter mechanism, an odd number of second group of blades are arranged on the second cutter mechanism, and the blade pitch of the first group of blades is twice as long as the blade pitch of the second group of blades.

Optionally, the second cutter head mechanism is inserted into the positioning groove, the lifting tool rest mechanism drives the fish body to be sliced to obliquely rise, the second group of blades and the first group of blades synchronously move left and right to slice the snakehead, and when the snakehead is cut to a position close to the fish skin, the machine is stopped and the second cutter head mechanism is taken out; and (4) restarting after taking out the second cutter head mechanism, driving the fish body to be sliced to continuously incline and rise by the lifting cutter rest mechanism, and synchronously moving the first group of blades left and right to complete the slicing of the snakehead fish slices so as to form butterfly fish slices.

Adopt the utility model discloses the structure, compared with the prior art, has following advantage: the first cutter disc mechanism and the second cutter disc mechanism are mutually embedded for cutting, and when the fish skin is cut to be close to the position of the fish skin, the machine is stopped, and the second cutter disc mechanism is taken out; and (4) restarting after taking out the second cutter head mechanism, and continuously moving the first group of blades leftwards and rightwards synchronously to complete the slicing of the snakehead fillets so as to form butterfly fillets. The utility model discloses realize the automatic cutout of butterfly fish fillet, improved sliced efficiency.

Drawings

FIG. 1 is a schematic structural view of the fillet cutting machine of the present invention;

FIG. 2 is a schematic structural view of the first cutter head mechanism and the second cutter head mechanism in an overlapped mode;

FIG. 3 is a schematic side view of the fillet cutting machine of the present invention;

FIG. 4 is a schematic view of a positioning groove;

FIG. 5 is a schematic view of the internal structure of the pallet

FIG. 6 is a first schematic view of blade spacing;

fig. 7 is a second schematic view of blade spacing.

Shown in the figure: 1. a second cutter head mechanism; 1-1, a second set of blades; 2. a first cutterhead mechanism; 2-1, a first set of blades; 2-2, positioning a groove; 2-3, cylindrical pins; 3. a support plate; 4. a crank; 5. a driving wheel; 6. a tool holder; 7. a support beam; 7-1, a rack; 7-2, a gear; 8. and (7) blocking edges.

Detailed Description

The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention is not limited to only these embodiments. The present invention covers any alternatives, modifications, equivalents, and alternatives falling within the spirit and scope of the present invention.

In the following description of the preferred embodiments of the present invention, specific details are set forth in order to provide a thorough understanding of the present invention, and it will be apparent to those skilled in the art that the present invention may be practiced without these specific details.

The invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. It should be noted that the drawings are simplified and in non-precise proportion, and are only used for the purpose of conveniently and clearly assisting in explaining the embodiments of the present invention.

As shown in fig. 1-5, the utility model discloses a fillet cutting machine is illustrated, include:

the lifting tool rest mechanism is used for placing the fish body to be sliced and comprises a tool rest 6 which is obliquely arranged, and a row of oblique tool grooves are formed in the tool rest 6;

the first cutter head mechanism 2 is positioned above the lifting cutter frame mechanism and comprises a power piece and a row of first blades 2-1 which are obliquely arranged, and the oblique direction of the first blades 2-1 is consistent with that of the oblique cutter grooves and matched with the oblique cutter grooves; the power part drives the first group of blades 2-1 to move left and right;

the second cutter disc mechanism 1 is arranged on the first cutter disc mechanism 2 and comprises a row of second blades 1-1 which are obliquely arranged, and the first blades 2-1 and the second blades 1-1 are arranged in a staggered mode.

The first cutter head mechanism is arranged on the supporting plate, and the lifting cutter head mechanism moves obliquely upwards so that the first group of blades 2-1 are embedded into or cut into the inclined cutter grooves in the cutting process.

The power part is installed on the layer board, the power part includes crank 4 and action wheel 5, action wheel 5 install in on the layer board, crank 4 with action wheel 5 is articulated, the crank 4 other end articulate in on the first cutter head mechanism, action wheel 5 rotates in order to drive crank 4 moves, thereby drives first cutter head mechanism and the second cutter head mechanism side-to-side movement that imbeds on it are in order to realize the cutting of treating the section fish body.

Flanges 8 are respectively arranged at the front end and the rear end of the first cutter head mechanism and used for limiting the first cutter head mechanism in the front-rear direction and playing a role in guiding.

The tool rest lifting mechanism further comprises a supporting beam, the supporting beam 7 is arranged below the tool rest 6, the supporting beam 7 comprises an inclined rack 7-1 and a gear 7-2, and the gear 7-2 is meshed with the inclined rack 7-1 and drives the tool rest 6 to move obliquely and upwards.

The left side and the right side of the first cutter disc mechanism are respectively provided with a positioning groove 2-2, the left side and the right side of the second cutter disc mechanism 1 are respectively arranged in the positioning grooves 2-2, and the second group of blades of the second cutter disc mechanism 1 are embedded into the positions between the first group of blades 2-1 of the first cutter disc mechanism 2 in a one-to-one correspondence manner.

The angle of inclination of the two sides of the second cutter mechanism 1 is equal to the angle of inclination of the positioning groove 2-2, and the angles are matched with each other.

The inclination angles of the inclined cutter grooves, the second group of blades 1-1, the first group of blades 2-1 and the inclined rack 7-1 are all equal.

The first cutter disc mechanism 2 is provided with an even number of first group blades 2-1, the second cutter disc mechanism 1 is provided with an odd number of second group blades 1-1, and the blade spacing of the first group blades 2-1 is twice as large as the blade spacing of the second group blades 1-1.

The second cutter mechanism 1 is inserted into the positioning groove 2-2, the lifting tool rest mechanism drives the fish body to be sliced to obliquely rise, the second group of blades 1-1 and the first group of blades 2-1 synchronously move left and right to slice the snakehead, and when the snakehead is cut to a position approaching the fish skin, the machine is stopped and the second cutter mechanism 1 is taken out; and (3) restarting after taking out the second cutter head mechanism 1, driving the fish body to be sliced to continuously incline and rise by the lifting cutter frame mechanism, and synchronously moving the first group of blades 2-1 left and right to complete the slicing of the snakehead fish slices so as to form butterfly fish slices.

The snakehead slicing function can be completed only by using the first cutter head mechanism, and the specific process is as follows: the driving wheel 5 is arranged on the supporting plate 3, one side of the first cutter mechanism is provided with a cylindrical pin 2-3, and the driving wheel 5 is connected with the cylindrical pin 2-3 through a crank 4. When the driving wheel 5 rotates at a constant speed (a motor is not shown), the crank 4 drives the first cutter head mechanism 2 to move left and right, a first group of blades 2-1 which are uniformly arranged are arranged on the first cutter head mechanism 2, and the blades face downwards. When the gear 7-2 rotates, the rack 7-1 is driven to move, so that the lifting steel sheet 6 (inclines) moves upwards. Half of the snakehead flesh to be sliced (which has been descaled and removed from the intermediate spine) is placed on the lifting steel sheet 6 with the skin facing downwards and the flesh facing upwards. When the lifting steel sheet 6 carries half of the snakehead meat to move upwards at a constant speed, the first group of blades 2-1 do left-right cutting motion. When the blades 6 push all the fish out of the blades 2-1 with even number, the snakehead can be cut into slices.

If the butterfly fish fillets are cut, a second cutter mechanism needs to be superposed, and as shown in fig. 2, when the second cutter mechanism 1 is inserted into the positioning groove 2-2, it is assumed that the distance between the second group of blades is a, and the distance between the first group of blades is a. The first group of blades 1-1 and the second group of blades 2-1 work simultaneously, and the thickness of the fish fillets is A/2.

The forming process of the butterfly fish fillets comprises the following steps: as shown in fig. 2, the second cutter mechanism 1 is inserted into the positioning groove 2-2, the machine is started, the knife rest 6 carries the snakehead fish meat to rise at a constant speed, the first group of blades 1-1 and the second group of blades 2-1 move left and right synchronously to slice the snakehead, when the snakehead skin is cut to about 2 mm, the machine is stopped, and the second cutter mechanism 1 is taken out as shown in fig. 1. And (4) restarting after taking out the second group of blades, enabling the knife rest 6 to lift the snakehead fish meat at a constant speed, and enabling the first group of blades 2-1 to synchronously move left and right to complete the slicing of the snakehead fish slices, so that the butterfly fish slices can be formed. The butterfly fish slice consists of two fish slices (comprising one fish skin and two fish slices), and the thickness of the two fish slices is A/2.

The utility model discloses three kinds of functions can be realized: firstly, cutting butterfly fillets, wherein the thicknesses of the two fillets are A/2; cutting the fillets with the thickness of A (taking away the odd cutter heads 1); and thirdly, cutting the fillets with the thickness of A/2 (the odd cutter discs and the even cutter discs work simultaneously).

As shown in fig. 3, the side of the odd-numbered cutterhead of the first cutterhead mechanism 1 forms an angle β, and the inside of the positioning groove 2-2 forms an angle α, where β is α. The function is as follows: when the odd cutter heads are taken out, the second group of blades 1-1 cannot collide with the first group of blades 2-1, and the two groups of blades are always kept parallel. The tool rest 6 is provided with lifting steel sheets, an inclined cutter groove is formed between the lifting steel sheets, an angle gamma is formed between the inclined cutter groove and the horizontal plane, the angle gamma is beta alpha, and the thickness of the lifting steel sheets is smaller than A/2, so that the lifting steel sheets 6 can penetrate through gaps formed by the odd-numbered blades and the even-numbered blades. The rack 7-1 forms an angle with the horizontal plane, which is gamma, so that the lifting steel sheet is always parallel to the odd-numbered blade 1-1 and the even-numbered blade 2-1.

As shown in fig. 5, 2 ribs 8 are provided on the pallet 3, so that the even numbered cutterheads 2 always move horizontally and leftwards in the ribs 8. The inner side of the flange 8 can be provided with balls to reduce the friction coefficient with the cutter heads 2 with even numbers. 3-1 is a hollowed-out area of the supporting plate, so that the lifting steel sheet can smoothly lift the fish with the fish, and the sliced fish can be ejected out through gaps among the blades.

As shown in FIGS. 6 and 7, A is the distance between two adjacent even blades and the distance between two adjacent odd blades; b: the distance between two adjacent odd blades and even blades; x: lifting the thickness of the steel sheet; y: odd blade thicknesses; z: an even number of blade thicknesses;

if the thicknesses of the odd blades and the even blades are ignored, A is 2B;

the thickness x of the lifting steel sheet is slightly smaller than the distance between the adjacent odd number blades and the even number blades. As shown in fig. 6, when the odd-numbered cutterhead 1 is in a non-working state, if the odd-numbered blade thickness y and the even-numbered blade thickness z are ignored (the blades are thin), the thickness of the obtained fillet is a.

As shown in fig. 7, when the odd number blades (second group blades) and the even number blades (first group blades) are simultaneously in working state, if the odd number blade thickness y and the even number blade thickness z (thin blades) are ignored, the thickness of the fish fillet is a/2 (i.e. B).

In the state of figure 7, when the fish is cut to the last 2 mm or so, the machine is stopped, the odd number blades 1 are taken away, the state of figure 6 is kept, at the moment, the machine is started, the lifting steel sheet moves upwards, the even number blades do left-right cutting movement, and finally the butterfly fish fillets are obtained.

After the fish is completely sliced, the lifting steel sheet 6 pushes the fish slices out of the gaps formed by the even number of blades (at the moment, common fish slices are formed, and the thickness of the fish slices is A); or the lifting steel sheet 6 pushes the fillets out of gaps formed by the even blades and the odd blades (common fillets are formed at the moment, and the thickness of the fillets is A/2); or the even blades and the odd blades work together firstly, when the fillets are cut to the size of about 2 mm of the snakehead fillets, the odd blades are taken away, the even blades continue to work, and the lifting steel sheet pushes the fillets out of gaps formed between the even blades (butterfly fillets are formed at the moment, and the thicknesses of the two fillets are A/2).

Although the embodiments have been described and illustrated separately, it will be apparent to those skilled in the art that some common techniques may be substituted and integrated between the embodiments, and reference may be made to one of the embodiments not explicitly described, or to another embodiment described.

The foregoing is illustrative of the preferred embodiments of the present invention only, and is not to be construed as limiting the claims. The present invention is not limited to the above embodiments, and the specific structure thereof is allowed to be changed. In summary, all changes which come within the scope of the independent claims of the invention are to be embraced therein.

Claims

1. The utility model provides a fillet cutting machine which characterized in that: the method comprises the following steps:

the lifting tool rest mechanism is used for placing the fish body to be sliced and comprises a tool rest (6) which is obliquely arranged, and a row of oblique tool grooves are formed in the tool rest (6);

the first cutter head mechanism (2) is positioned above the lifting cutter head mechanism and comprises a power piece and a row of first blades (2-1) which are obliquely arranged, and the oblique direction of the first blades (2-1) is consistent with that of the oblique cutter grooves and matched with the oblique cutter grooves; the power part drives the first group of blades (2-1) to move left and right;

the second cutter head mechanism (1) is arranged on the first cutter head mechanism (2) and comprises a row of second blades (1-1) which are obliquely arranged, and the first blades (2-1) and the second blades (1-1) are arranged in a staggered mode.

2. The fillet cutting machine according to claim 1, wherein: the first cutter head mechanism is arranged on the supporting plate, and the lifting cutter head mechanism moves obliquely upwards so that the first group of blades (2-1) are embedded into or cut out of the inclined cutter grooves in the cutting process.

3. Fillet cutting machine according to claim 1 or 2, characterized in that: the power part is installed on the layer board, the power part includes crank (4) and action wheel (5), action wheel (5) install in on layer board (3), crank (4) with action wheel (5) are articulated, crank (4) other end articulate in on the first cutter head mechanism, action wheel (5) rotate in order to drive crank (4) motion, thereby drive first cutter head mechanism and the second cutter head mechanism side-to-side movement that imbeds on it are in order to realize the cutting of treating the section fish body.

4. The fillet cutting machine according to claim 3, characterized in that: flanges (8) are respectively arranged at the front end and the rear end of the first cutter head mechanism and used for limiting the first cutter head mechanism in the front-rear direction and playing a role in guiding.

5. The fillet cutting machine according to claim 2, characterized in that: the lifting tool rest mechanism further comprises a supporting beam, the supporting beam (7) is arranged below the tool rest (6), the supporting beam (7) comprises an inclined rack (7-1) and a gear (7-2), and the gear (7-2) is meshed with the inclined rack (7-1) and drives the tool rest (6) to move upwards in an inclined mode.

6. The fillet cutting machine according to claim 1, wherein: the left side and the right side of the first cutter head mechanism are respectively provided with a positioning groove (2-2), the two sides of the second cutter head mechanism (1) are respectively arranged in the positioning grooves (2-2), and the second group of blades of the second cutter head mechanism (1) are embedded into the positions between the first group of blades (2-1) of the first cutter head mechanism (2) in a one-to-one correspondence manner.

7. The fillet cutting machine according to claim 6, characterized in that: the angle of inclination of the two sides of the second cutter head mechanism (1) is equal to the angle of inclination of the positioning groove (2-2), and the angles are matched with each other.

8. The fillet cutting machine according to claim 5, wherein: the inclination angles of the inclined cutter grooves, the second group of blades (1-1), the first group of blades (2-1) and the inclined rack (7-1) are all equal.

9. The fillet cutting machine according to claim 6, characterized in that: the cutter is characterized in that an even number of first group of blades (2-1) are arranged on the first cutter disc mechanism (2), an odd number of second group of blades (1-1) are arranged on the second cutter disc mechanism (1), and the blade spacing of the first group of blades (2-1) is twice as large as that of the second group of blades (1-1).

10. The fillet cutting machine according to claim 9, wherein: the second cutter mechanism (1) is inserted into the positioning groove (2-2), the lifting tool rest mechanism drives the fish body to be sliced to obliquely rise, the second group of blades (1-1) and the first group of blades (2-1) synchronously move left and right to slice the snakehead, and when the snakehead is cut to a position close to the fish skin, the machine is stopped and the second cutter mechanism (1) is taken out; and (3) restarting after taking out the second cutter head mechanism (1), driving the fish body to be sliced to continuously incline and rise by the lifting cutter frame mechanism, and synchronously moving the first group of blades (2-1) left and right to complete the slicing of the snakehead fish slices to form the butterfly fish slices.