CN211857286U - Rail-mounted inspection robot for factory workshop - Google Patents

Abstract

The utility model discloses a rail-mounted inspection robot for factory workshops, which comprises a camera seat and an inspection host, wherein the camera seat is arranged at the lower end of the inspection host, a charging socket is arranged on the outer wall at the front side of the right end of the inspection host, a data leading-out interface is arranged inside the outer wall at the rear side of the right end of the inspection host, a driving seat is arranged at the parallel upper side of the inspection host, the driving seat and the inspection host are fixedly connected through a connecting rotating shaft, a novel movable stabilizing device is respectively added on the outer walls of the driving seats at the lower sides of the front end and the rear end of a rail groove of the rail-mounted inspection robot, when the driving seat moves on a moving rail, the two movable stabilizing devices can make the driving seat more stable when moving, and can also reduce the shaking amplitude generated when the driving seat moves on the rail, thereby making the whole rail-mounted inspection robot more stable when moving, meanwhile, the definition and the accuracy of the camera seat during shooting can be improved.

Description

Rail-mounted inspection robot for factory workshop

Technical Field

The utility model belongs to the technical field of the robot is correlated with, concretely relates to mill is rail mounted for workshop and is patrolled and examined robot.

Background

The inspection robot takes a mobile robot as a carrier, a visible light camera, an infrared thermal imager and other detection instruments as a load system, multi-field information fusion of machine vision-electromagnetic field-GPS-GIS as a navigation system for autonomous movement and autonomous inspection of the robot, and an embedded computer as a software and hardware development platform of a control system, and has the functions of obstacle detection and identification, autonomous operation planning, autonomous obstacle crossing, autonomous inspection of a power transmission line and a line corridor thereof, automatic storage and remote wireless transmission of a robot body for inspecting images and data, ground remote wireless monitoring and remote control, online real-time supply of electric energy, background inspection operation management, analysis and diagnosis and the like.

The prior track type inspection robot technology has the following problems: the robot is patrolled and examined to current rail mounted all need be installed and use on the removal track on the wall crown through the inside drive wheel of drive seat and drive seat when using, just can make whole track patrol and examine the robot and patrol and examine according to established route on removing the track when the inside driver of drive seat drives the drive wheel and rotates, and because the drive seat is direct mount on the track and directly through the drive wheel on the track removal, produce ageing or not hard up influence down when the drive seat like this, then can cause the drive wheel to rotate and produce when the displacement on the track easily and rock, will make whole track patrol and examine the robot and can rock in the same step when removing through the drive seat like this, thereby influence the definition of making a video recording and the degree of accuracy of making a video recording of seat.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a mill is rail mounted for workshop patrols and examines robot to solve and to provide in the above-mentioned background art when the drive seat produces ageing or not hard up influence down, then can cause the drive wheel to rotate on the track easily and produce when the displacement and rock, will make whole track patrol and examine the robot like this and can synchronously produce when removing through the drive seat and rock, thereby influence the problem of the definition of making a video recording and the degree of accuracy of making a video recording.

In order to achieve the above object, the utility model provides a following technical scheme: a rail-mounted inspection robot for a factory workshop comprises a camera seat and an inspection host, wherein the camera seat is installed at the lower end of the inspection host, a charging socket is arranged on the outer wall of the front side of the right end of the inspection host, a data leading-out interface is arranged inside the outer wall of the rear side of the right end of the inspection host, a driving seat is arranged on the upper side in parallel with the inspection host, the driving seat and the inspection host are fixedly connected through a connecting rotating shaft, a transverse rail groove is arranged inside the upper end of the center of the driving seat, driving wheels are arranged on the inner walls of the front end and the rear end of the rail groove, movable stability maintaining devices are arranged on the outer walls of the front end and the rear end of the driving seat on the front side and the rear side of the rail groove, a fixed bottom plate is arranged on the movable stability maintaining device on the outer wall of the front end of the driving seat on the lower side of the front end, the buffer connecting sleeve and the fixed base plate are fixedly connected through welding, a compression spring is arranged in the buffer connecting sleeve, connecting pieces are arranged at the upper end and the lower end of the compression spring, a compression column is arranged at the upper end of the connecting piece at the top of the compression spring, a wheel groove is formed in the upper half section of the compression column, a compression roller is arranged in the wheel groove, the periphery of the compression roller is arranged outside the upper half section of the compression column, and the compression roller and the compression column are fixedly connected through a fixed shaft.

Preferably, patrol and examine the host computer and be close to and be provided with the state lamp on the upside front end outer wall, the state lamp downside is patrolled and examined and is inlayed on the host computer front end outer wall and have emergency stop button, the state lamp is through patrolling and examining the inside built-in battery electric connection of host computer.

Preferably, the camera seat is close to inside dynamic camera and the night vision camera of being provided with respectively of left and right both sides front end outer wall, the dynamic camera all is provided with the light filling lamp with the night vision camera left and right sides, light filling lamp, night vision camera and dynamic camera all are through patrolling and examining the inside built-in battery electric connection of host computer.

Preferably, the inner walls of the front end and the rear end of the track groove are respectively provided with three driving wheels, the outer walls of the upper end and the lower end of the six driving wheels are respectively kept horizontally and level, and the six driving wheels are in transmission connection with a driving machine in the driving seat through a transmission belt.

Preferably, all scribble on the outer wall of taking a picture the seat, patrolling and examining host computer and drive seat and be equipped with water paint and carry out anticorrosive rust-resistant, take a picture the seat, patrol and examine the outer wall all around of host computer and drive seat and keep vertical parallel and level respectively.

Preferably, the three status lights respectively emit three light source colors of red, yellow and green, the status light is in a working state when being green, the status light is in a standby state when being yellow, and the status light is in a fault state when being red.

Compared with the prior art, the utility model provides a mill is rail mounted for workshop and is patrolled and examined robot possesses following beneficial effect:

1. the utility model adds a new type mobile maintenance device on the driving seat outer wall at the lower side of the front and back ends of the track groove of the track type inspection robot, and the top ends of the two mobile maintenance devices are kept horizontal and level when in use and not in use, and the top ends of the two mobile maintenance devices can be tightly pressed on the lower end outer wall of the moving track through the compression spring after the track type inspection robot is arranged on the moving track, and the two mobile maintenance devices can play the role of restraining and compressing the driving seat when the track type inspection robot inspects the moving track, and the two mobile maintenance devices can make the driving seat more stable when moving on the moving track, and also can reduce the shaking amplitude generated when the driving seat moves on the track, thereby making the whole track type inspection robot more stable when moving, meanwhile, the definition and the accuracy of the camera seat during shooting can be improved;

2. the utility model discloses a concrete application method and principle of the mobile maintenance device are as follows, take the mobile maintenance device installed at the front end of the driving seat as an example, the fixed bottom plate on the mobile maintenance device is installed on the outer wall of the front end of the driving seat through screws, a pressing spring with connecting sheets at the upper and lower ends is added in the buffer connecting sleeve at the upper end of the fixed bottom plate, a vertical pressing column is connected on the connecting sheet at the upper end of the pressing spring, a pressing roller fixed through a fixed shaft is added in a wheel groove inside the upper end of the pressing column, the outer side of the circumference of the pressing roller leaks outside the upper end of the pressing column, when the driving seat is sleeved and fixed on the track of the wall top through the track groove and the driving wheel inside the track groove, the top of the pressing roller on the mobile maintenance device can be attached to the outer wall of the bottom of the track, and the pressing spring at the bottom of the pressing rod can be pressed and compressed inside the buffer connecting, and the compressed sticising spring then can be used for the elasticity of production on the tight gyro wheel always, make to sticiss the gyro wheel top and hug closely on orbital bottom outer wall always, sticising the gyro wheel when the driving seat moves on the track like this and can compress tightly on track bottom outer wall always, thereby make the driving seat receive the produced dynamics of sticising of removing the steady device of dimension when moving on the track always and influence, thereby make the bottom outer wall of six drive wheels can both hug closely on orbital fixed slot bottom inner wall always, just so can make whole rail mounted patrol and examine the robot and can be more stable when moving on the track through the driving seat, thereby supplementary the seat of taking a picture can more clear stable patrol and examine the control operation.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description, do not constitute a limitation of the invention, in which:

fig. 1 is a schematic view of an orthographic three-dimensional structure of a rail type inspection robot for a factory workshop, which is provided by the utility model;

fig. 2 is a schematic structural view of a front view plane of a rail-type inspection robot for a factory workshop according to the present invention;

fig. 3 is a schematic view of the internal cross-sectional structure of the mobile stabilizer of the present invention;

fig. 4 is a schematic view of the work flow structure of the track type inspection robot for the factory workshop according to the present invention;

in the figure: 1. a camera seat; 2. a polling host; 3. connecting the rotating shaft; 4. a driving seat; 5. a drive wheel; 6. a track groove; 7. moving the stability maintaining device; 8. a data export interface; 9. a charging jack; 10. a light supplement lamp; 11. a night vision camera; 12. a dynamic camera; 13. an emergency stop button; 14. a status light; 15. fixing the bottom plate; 16. a buffer connecting sleeve; 17. pressing the column tightly; 18. pressing the roller; 19. a fixed shaft; 20. a wheel groove; 21. connecting sheets; 22. compressing the spring.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a rail-type inspection robot for a factory workshop comprises a camera base 1 and an inspection host machine 2, wherein the camera base 1 is installed at the lower end of the inspection host machine 2, a charging socket 9 is arranged on the outer wall of the front side of the right end of the inspection host machine 2, a data leading-out interface 8 is arranged inside the outer wall of the rear side of the right end of the inspection host machine 2, water-based paint is coated on the outer walls of the camera base 1, the inspection host machine 2 and a driving seat 4 for corrosion prevention and rust prevention, the peripheral outer walls of the camera base 1, the inspection host machine 2 and the driving seat 4 are respectively kept to be vertically level, the whole rail-type inspection robot is directly installed on a rail for use, so that the rail-type inspection robot can always be exposed in the air in the workshop for working, and the water-based paint can prevent the rail-type inspection robot from being corroded and rusted, thereby prolonging the whole service life, the upper side of the inspection main machine 2 is provided with a driving seat 4 in parallel, the driving seat 4 is fixedly connected with the inspection main machine 2 through a connecting rotating shaft 3, the upper end of the center of the driving seat 4 is internally provided with a transverse track groove 6, the inner walls of the front end and the rear end of the track groove 6 are respectively provided with a driving wheel 5, the inner walls of the front end and the rear end of the track groove 6 are respectively provided with three driving wheels 5, the outer walls of the upper end and the lower end of the six driving wheels 5 are respectively kept horizontally and level, the six driving wheels 5 are respectively in transmission connection with a driving machine in the driving seat 4 through a transmission belt, the driving seat 4 is arranged on the track through the six driving wheels 5, thus the connection between the driving seat 4 and the track can be firmer, the driving seat 4 can be driven to move more stably when the driving wheel 5 rotates, the outer, the camera base 1 is close to the inner portions of the front end outer walls of the left side and the right side and is respectively provided with the dynamic camera 12 and the night vision camera 11, the left side and the right side of the dynamic camera 12 and the left side of the night vision camera 11 are respectively provided with the light supplementing lamp 10, the night vision camera 11 and the dynamic camera 12 are electrically connected through the built-in battery in the inspection host 2, the inspection host 2 is close to the front end outer wall of the upper side and is provided with the state lamp 14, the emergency stop button 13 is embedded in the front end outer wall of the inspection host 2 on the lower side of the state lamp 14, the state lamp 14 is electrically connected with the built-in battery in the inspection host 2, the state lamps 14 are three in number, the three state lamps 14 respectively emit red, yellow, green and red light, the state lamps 14 indicate that the state lamps are in a working state when the state lamps 14 are green, the state lamps 14 indicate that the state lamps are in a standby state when the state The state, the ruddiness that state lamp 14 sent when patrolling and examining the robot and breaking down then can directly remind the maintainer to use the maintainer to patrol and examine the robot and maintain the rail mounted very first time.

A rail type inspection robot for a factory workshop is characterized in that a fixed base plate 15 is arranged on a movement maintenance device 7 on the outer wall of the front end of a driving seat 4, the fixed base plate 15 is connected to the outer wall of the front end of the driving seat 4 on the lower side of the front end of a rail groove 6 through screws, a vertical buffer connecting sleeve 16 is arranged on the outer wall of the upper end of the fixed base plate 15, the buffer connecting sleeve 16 is fixedly connected with the fixed base plate 15 through welding, a compression spring 22 is arranged in the buffer connecting sleeve 16, connecting pieces 21 are arranged at the upper end and the lower end of the compression spring 22, a compression column 17 is arranged at the upper end of the connecting piece 21 at the top of the compression spring 22, a wheel groove 20 is arranged in the upper half section of the compression column 17, a compression roller 18 is arranged in the wheel groove 20, the outer side of the circumference of the compression roller 18 is arranged outside the upper half section of the compression column 17, the compression roller 18 and the compression column 17 are fixedly, at this time, the top of the pressing roller 18 on the moving stabilizer 7 will be attached to the outer wall of the bottom of the rail, and at this time, the pressing spring 22 at the bottom of the pressed pressing rod will be pressed and compressed inside the buffer connecting sleeve 16, the compressed pressing spring 22 will always apply the generated elastic force on the pressing roller 18, so that the top of the pressing roller 18 is always tightly attached to the outer wall of the bottom of the track, so that the pinch rollers 18 are always pressed against the outer wall of the bottom of the rail when the driving seat 4 moves on the rail, so that the driving seat 4 is always influenced by the pressing force generated by the moving stabilizer 7 when moving on the rail, so that the bottom outer walls of the six driving wheels 5 can be always clung to the bottom inner walls of the fixing grooves of the tracks, therefore, the whole rail type inspection robot can be more stable when moving on the rail through the driving seat 4.

The utility model discloses a theory of operation and use flow: when the utility model is installed, when the rail-mounted inspection robot is used, firstly, the driving seat 4 is installed and connected to the upper end of the inspection host 2 through the connecting rotating shaft 3, then the driving machine inside the driving seat 4 is connected with the built-in battery inside the inspection host 2 through the electric wire, then when the rail-mounted inspection robot is installed on the movable rail at the top of the workshop, the rail groove 6 inside the upper end of the driving seat 4 is sleeved outside the movable rail, and the driving wheels 5 on the inner walls at the two ends of the rail groove 6 are respectively clamped inside the fixed grooves on the movable rail, thus when the rail-mounted inspection robot is started and works, the driving machine inside the driving seat 4 can synchronously drive six driving wheels 5 to rotate through the transmission belt, and the driving wheels 5 can move on the movable rail according to the set direction through the fixed grooves inside the movable rail when rotating, and when the driving seat 4 moves on the movable track, the night vision camera 11 and the dynamic camera 12 inside the camera seat 1 can be respectively started at daytime and night and make a video recording, the camera seat 1 can also make a video recording and patrol the work when the driving seat 4 moves stably on the movable track, so that the whole track type patrol robot can stably patrol and monitor the operation, a novel movable stabilizer 7 is additionally arranged on the outer wall of the driving seat 4 on the lower side of the front end and the rear end of the track groove 6 of the track type patrol and examine robot, when the driving seat 4 moves on the movable track, the two movable stabilizers 7 can make the driving seat 4 more stable when moving, and the shaking amplitude generated when the driving seat 4 moves on the track can also be reduced.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a mill is rail mounted for workshop patrols and examines robot, includes camera seat (1) and patrols and examines host computer (2), its characterized in that: the camera shooting seat (1) is installed at the lower end of an inspection host (2), a charging socket (9) is arranged on the outer wall of the front side of the right end of the inspection host (2), a data leading-out interface (8) is arranged inside the outer wall of the rear side of the right end of the inspection host (2), a driving seat (4) is arranged on the upper side parallel to the inspection host (2), the driving seat (4) and the inspection host (2) are fixedly connected through a connecting rotating shaft (3), a transverse track groove (6) is arranged inside the upper end of the center of the driving seat (4), driving wheels (5) are arranged on the inner walls of the front end and the rear end of the track groove (6), movable maintenance devices (7) are arranged on the outer walls of the front end and the rear end of the track groove (6), and a fixed bottom plate (15) is arranged on the movable maintenance devices (7) on the outer wall of the front end of the, the fixed bottom plate (15) is connected on the outer wall of the front end of the driving seat (4) at the lower side of the front end of the track groove (6) through screws, a vertical buffer connecting sleeve (16) is arranged on the outer wall of the upper end of the fixed bottom plate (15), the buffer connecting sleeve (16) is fixedly connected with the fixed bottom plate (15) through welding, a compression spring (22) is arranged in the buffer connecting sleeve (16), connecting sheets (21) are arranged at the upper end and the lower end of the compression spring (22), the upper end of the connecting piece (21) at the top of the compression spring (22) is provided with a compression column (17), a wheel groove (20) is arranged in the upper half section of the compression column (17), a compression roller (18) is arranged in the wheel groove (20), the outer side of the circumference of the pressing roller (18) is arranged outside the upper half section of the pressing column (17), the pressing roller (18) and the pressing column (17) are fixedly connected through a fixed shaft (19).

2. The rail type inspection robot for the factory workshop according to claim 1, wherein: patrol and examine host computer (2) and be provided with status light (14) on being close to upside front end outer wall, the embedded scram button (13) that has on patrolling and examining host computer (2) front end outer wall of status light (14) downside, status light (14) are through patrolling and examining the inside built-in battery electric connection of host computer (2).

3. The rail type inspection robot for the factory workshop according to claim 1, wherein: the camera seat (1) is close to inside dynamic camera (12) and the night vision camera (11) of being provided with respectively of left and right sides front end outer wall, dynamic camera (12) and night vision camera (11) left and right sides all are provided with light filling lamp (10), night vision camera (11) and dynamic camera (12) all are through patrolling and examining the built-in battery electric connection of host computer (2) inside.

4. The rail type inspection robot for the factory workshop according to claim 1, wherein: equally divide on the both ends inner wall around track groove (6) and do not be provided with three drive wheel (5), six the upper and lower both ends outer wall of drive wheel (5) is equally divided and is do not kept the level parallel and level, six drive wheel (5) all are connected with the inside driving machine transmission of drive seat (4) through driving belt.

5. The rail type inspection robot for the factory workshop according to claim 1, wherein: the outer wall of taking a picture seat (1), patrolling and examining host computer (2) and drive seat (4) all scribbles and is equipped with water paint and carry out anticorrosive rust-resistant, the outer wall all around of taking a picture seat (1), patrolling and examining host computer (2) and drive seat (4) keeps vertical parallel and level respectively.

6. The rail type inspection robot for the factory workshop according to claim 2, wherein: the three status lights (14) respectively emit three light source colors of red, yellow and green, the status light (14) is in a working state when being green, the status light (14) is in a standby state when being yellow, and the status light (14) is in a fault state when being red.

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