CN211857276U - Mine car monitoring device and system - Google Patents
Mine car monitoring device and system Download PDFInfo
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- CN211857276U CN211857276U CN202020583669.9U CN202020583669U CN211857276U CN 211857276 U CN211857276 U CN 211857276U CN 202020583669 U CN202020583669 U CN 202020583669U CN 211857276 U CN211857276 U CN 211857276U
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Abstract
The utility model provides a mine car monitoring device and a system, relating to the technical field of mine car monitoring, comprising a data acquisition unit and a data processing module which are connected; the data acquisition unit is used for acquiring real-time data (including at least one of lifting times, real-time temperature, pressure and vibration data of the mine car) of mine car parts and sending the real-time data to the data processing module; the data processing module is used for analyzing the real-time data in a preset period to obtain an analysis result (including state information, fault information and maintenance suggestion information of mine car parts). The utility model discloses can effectively improve mine car failure diagnosis accuracy to and the management convenience.
Description
Technical Field
The utility model belongs to the technical field of the mine car monitoring technology and specifically relates to a mine car monitoring devices and system is related to.
Background
In the prior art, in order to diagnose a fault of a vehicle, a vehicle-mounted OBD diagnosis device is generally adopted to analyze the vehicle to obtain a diagnosis result, but when the vehicle-mounted OBD diagnosis device is applied to a mine car, due to the fact that the structural standard and the use environment of the mine car are not matched with the device, data provided by the mine car are inaccurate, and the diagnosis result is wrong.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a mine car monitoring devices and system can effectively improve mine car failure diagnosis accuracy to and the management convenience.
In a first aspect, the utility model provides a mine car monitoring device, which comprises a data acquisition unit and a data processing module which are connected with each other;
the data acquisition unit is used for acquiring real-time data of mine car parts and sending the real-time data to the data processing module, wherein the real-time data comprises at least one of the following data of the mine car: lifting times, real-time temperature, pressure and vibration data;
the data processing module is used for analyzing the real-time data in a preset period to obtain an analysis result, wherein the analysis result comprises the state information, the fault information and the maintenance suggestion information of the mine car parts.
Further, the data collector comprises a Hall switch sensor;
the Hall switch sensor is installed on a lifting arm of the mine car and used for collecting the lifting times of the lifting arm.
Furthermore, the data acquisition unit also comprises a temperature sensor;
the temperature sensor is arranged in a carriage of the mine car and used for collecting the real-time temperature in the carriage.
Furthermore, the data acquisition unit also comprises a pressure sensor;
the pressure sensor is arranged on a hydraulic pump pipeline of the mine car and used for collecting the pressure of the hydraulic pump pipeline.
Furthermore, the data acquisition unit also comprises a vibration sensor;
the vibration sensor is installed on a front bumper of the mine car and used for collecting the vibration data of the mine car.
Further, the data processing module comprises an early warning device;
the early warning equipment is used for sending an alarm signal when the real-time data is larger than a preset warning value.
Further, the device also comprises a display device connected with the data processing module;
the display device is used for displaying the analysis result.
Furthermore, the device also comprises a data transmission module which is respectively connected with the data acquisition device and the data processing module;
the data transmission module is used for sending the real-time data of the data acquisition unit to the data processing module within preset time.
Furthermore, the device also comprises a memory connected with the data transmission module;
the memory is used for storing the real-time data and the analysis result when the data transmission module transmits data interrupt.
In a second aspect, the utility model provides a mine car monitoring system, which comprises the mine car monitoring device of the first aspect, and a control server connected with the mine car monitoring device;
and the control server is used for receiving the analysis result uploaded by the mine car monitoring device and generating a mine car maintenance operation instruction corresponding to the analysis result.
The embodiment of the utility model provides a following beneficial effect has been brought:
the utility model provides a mine car monitoring device and a system, which comprises a data acquisition unit and a data processing module which are connected with each other; the data acquisition unit is used for acquiring real-time data (including at least one of lifting times, real-time temperature, pressure and vibration data of the mine car) of mine car parts and sending the real-time data to the data processing module; the data processing module is used for analyzing the real-time data in a preset period to obtain an analysis result (including state information, fault information and maintenance suggestion information of mine car parts). In the above apparatus provided in this embodiment, the data collector is arranged to collect real-time data of the mine car components, where the real-time data includes at least one of the following: real-time temperature, lifting times, pressure and vibration data are sent to the data processing module; then the data processing module analyzes the real-time data of the mine car parts in a preset period to obtain state information, fault information and maintenance suggestion information of the mine car parts, the mismatching of the structural standard and the use environment of the mine car and the existing diagnosis device is avoided, the inaccurate data provided by the mine car is caused, and the condition that the diagnosis result is wrong is caused.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of a mine car monitoring device according to an embodiment of the present invention;
fig. 2 is a schematic connection diagram of a display device according to a first embodiment of the present invention;
fig. 3 is a schematic diagram illustrating a connection of a data transmission module according to a first embodiment of the present invention;
FIG. 4 is a schematic view of a mine car monitoring system according to a second embodiment of the present invention.
Icon: 101-a data collector; 102-a data processing module; 103-a display device; 104-a data transmission module; 401-mine car monitoring devices; 402-control server.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The device comprises a mining car, a detection device, a data acquisition device, a data analysis device and a data analysis device, wherein the data acquisition device is used for acquiring data of the mining car, the data analysis device is used for acquiring data of the mining car, and the data analysis device is used for analyzing the data of the mining car. The utility model provides a mine car monitoring devices and system, the device is through setting up the real-time data that data collection station gathered mine car spare part, and wherein real-time data includes following at least one: real-time temperature, lifting times, pressure and vibration data are sent to the data processing module; then the data processing module analyzes the real-time data of the mine car parts in a preset period to obtain state information, fault information and maintenance suggestion information of the mine car parts, the mismatching of the structural standard and the use environment of the mine car and the existing diagnosis device is avoided, the inaccurate data provided by the mine car is caused, and the condition that the diagnosis result is wrong is caused.
To facilitate understanding of the present embodiment, a mine car monitoring device as disclosed in the embodiments of the present invention will be described in detail.
The first embodiment is as follows:
referring to FIG. 1, a schematic of a mine car monitoring apparatus is shown, which includes a data collector 101 and a data processing module 102 connected thereto.
The data collector 101 is used for collecting real-time data of mine car parts and sending the real-time data to the data processing module 102, wherein the real-time data comprises at least one of the following data of the mine car: number of lifts, real time temperature, pressure and vibration data.
In one embodiment, the data collector 101 collects real-time data of various components of the mine car, wherein the real-time data may include a cooling circuit temperature signal, an oil rail pressure signal, an engine speed signal, a vehicle speed signal, a cooling fan operation signal, and a controller ERROR status signal of the mine car, in addition to the lift times, real-time temperature, pressure, and vibration data.
The data processing module 102 is configured to analyze the real-time data in a preset period to obtain an analysis result, where the analysis result includes mine car component state information, fault information, and maintenance recommendation information.
In a specific implementation mode, the preset period can be divided into two types, one type is a data instantaneity state, the acquired real-time data of each mine car part is provided with an early warning value, and when the real-time data exceeds the early warning value in each instantaneity state, the obtained analysis result is an early warning signal; the other is a periodic state, the real-time data in each period is also provided with an early warning value, the period can be a long period at intervals of one month or a short period at intervals of 3 days, if the real-time data exceeds the early warning value for a plurality of times in one period, an analysis result of corresponding operation is obtained, for example, the number of times of using a certain part exceeds the number of times of early warning of the service life of the part, the analysis result outputs the number of times of using the part and an instruction for replacing the part, and an early warning signal is sent out.
In the above device provided by this embodiment, the data collector 101 is arranged to collect real-time data of the mine car parts, wherein the real-time data includes at least one of the following: real-time temperature, lifting times, pressure and vibration data, and sending the real-time data to the data processing module 102; then the data processing module 102 analyzes the real-time data of the mine car parts in a preset period to obtain state information, fault information and maintenance suggestion information of the mine car parts, the condition that the diagnosis result is wrong due to inaccurate data provided by the mine car caused by mismatching of the structural standard and the use environment of the mine car with the existing diagnosis device is avoided, and meanwhile, the state information of the mine car parts is also provided, so that the accuracy of mine car fault diagnosis can be effectively improved, and the management convenience is realized.
In specific implementation, the data collector 101 includes the following devices:
1. and the Hall switch sensor is arranged on the lifting arm of the mine car and is used for collecting the lifting times of the lifting arm.
2. And the temperature sensor is arranged in a carriage of the mine car and used for acquiring the real-time temperature in the carriage.
3. And the pressure sensor is arranged on a hydraulic pump pipeline of the mine car and used for collecting the pressure of the hydraulic pump pipeline.
4. And the vibration sensor is arranged on a front bumper of the mine car and used for acquiring vibration data of the mine car.
In addition, still can set up the self-driving system sensor who adapts to mine car operational environment on the front bumper of mine car, including laser radar, short distance millimeter wave radar, long distance millimeter wave radar, ultrasonic radar, foresight camera, look around camera and GPS antenna, data collection station 101 also can be through self-driving system sensor collection real-time data to provide abundanter data, be convenient for carry out the analysis to the mine car.
In the above-mentioned device that this embodiment provided, can gather the real-time data of mine car spare part, and then improve the monitoring accuracy.
In particular implementations, the data processing module 102 includes an early warning device.
The early warning device is used for sending an alarm signal when the real-time data is larger than a preset warning value.
In the device that this embodiment provided, can in time report to the police to the trouble of mine car, improve the security.
In specific implementation, referring to the display device connection diagram shown in fig. 2, the apparatus further includes a display device 103 connected to the data processing module 102.
The display device 103 is used for displaying the analysis result, can check or call the real-time data of the mine car in real time, and can generate the real-time data into an xls format table for convenient storage and observation.
In the above-mentioned device that this embodiment provided, the operator of being convenient for looks over data and analysis result, improves the management convenience.
In specific implementation, referring to a connection schematic diagram of the data transmission module shown in fig. 3, the apparatus further includes a data transmission module 104 respectively connected to the data acquisition device 101 and the data processing module 102; and a memory coupled to the data transfer module 104.
The data transmission module 104 is configured to send the real-time data of the data collector 101 to the data processing module 102 within a preset time.
The memory is used for storing real-time data and analysis results when the data transmission module 104 transmits data interrupt.
In a specific embodiment, when the mine car is powered on, the data acquisition unit 101 uploads the acquired real-time data through the data transmission module 104, wherein the preset time is no longer than 30 seconds, and after the mine car is powered off, the data acquisition unit 101 still keeps a normal data transmission state for 2 minutes to ensure that the real-time data is transmitted, the data transmission module 104 can transmit the data in a wireless transmission mode, and when the wireless communication is interrupted, the memory has a certain storage space, so that the interrupted real-time data is cached and retransmitted when the communication is resumed. The data transmission module 104 may be a vehicle TBOX (Telematics BOX) controller.
In the device provided by the embodiment, data can be guaranteed not to be lost and transmitted in time.
Example two:
referring to FIG. 4, a schematic of a mine car monitoring system is shown, including a mine car monitoring unit 401 according to the first embodiment, and further including a control server 402 coupled to the mine car monitoring unit 401.
The control server 402 is configured to receive the analysis results uploaded by the mine car monitoring device 401 and generate a mine car maintenance operation instruction corresponding to the analysis results.
In the system provided by the embodiment, the data acquisition unit 101 is arranged to acquire real-time data of mine car parts, wherein the real-time data comprises at least one of the following data: real-time temperature, lifting times, pressure and vibration data, and sending the real-time data to the data processing module 102; then the data processing module 102 analyzes the real-time data of the mine car parts in a preset period to obtain state information, fault information and maintenance suggestion information of the mine car parts, the condition that the diagnosis result is wrong due to inaccurate data provided by the mine car caused by mismatching of the structural standard and the use environment of the mine car with the existing diagnosis device is avoided, and meanwhile, the state information of the mine car parts is also provided, so that the accuracy of mine car fault diagnosis can be effectively improved, and the management convenience is realized.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (10)
1. The mine car monitoring device is characterized by comprising a data acquisition unit and a data processing module which are connected;
the data acquisition unit is used for acquiring real-time data of mine car parts and sending the real-time data to the data processing module, wherein the real-time data comprises at least one of the following data of the mine car: lifting times, real-time temperature, pressure and vibration data;
the data processing module is used for analyzing the real-time data in a preset period to obtain an analysis result, wherein the analysis result comprises the state information, the fault information and the maintenance suggestion information of the mine car parts.
2. The apparatus of claim 1, wherein the data collector comprises a hall switch sensor;
the Hall switch sensor is installed on a lifting arm of the mine car and used for collecting the lifting times of the lifting arm.
3. The apparatus of claim 1, wherein the data collector further comprises a temperature sensor;
the temperature sensor is arranged in a carriage of the mine car and used for collecting the real-time temperature in the carriage.
4. The apparatus of claim 1, wherein the data collector further comprises a pressure sensor;
the pressure sensor is arranged on a hydraulic pump pipeline of the mine car and used for collecting the pressure of the hydraulic pump pipeline.
5. The apparatus of claim 1, wherein the data collector further comprises a vibration sensor;
the vibration sensor is installed on a front bumper of the mine car and used for collecting the vibration data of the mine car.
6. The apparatus of claim 1, wherein the data processing module comprises an early warning device;
the early warning equipment is used for sending an alarm signal when the real-time data is larger than a preset warning value.
7. The apparatus of claim 1, further comprising a display device coupled to the data processing module;
the display device is used for displaying the analysis result.
8. The device of claim 1, further comprising a data transmission module respectively connected to the data collector and the data processing module;
the data transmission module is used for sending the real-time data of the data acquisition unit to the data processing module within preset time.
9. The apparatus of claim 8, further comprising a memory coupled to the data transfer module;
the memory is used for storing the real-time data and the analysis result when the data transmission module transmits data interrupt.
10. A mine car monitoring system, including a mine car monitoring apparatus according to any one of claims 1 to 9, and further including a control server connected to the mine car monitoring apparatus;
and the control server is used for receiving the analysis result uploaded by the mine car monitoring device and generating a mine car maintenance operation instruction corresponding to the analysis result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020583669.9U CN211857276U (en) | 2020-04-17 | 2020-04-17 | Mine car monitoring device and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020583669.9U CN211857276U (en) | 2020-04-17 | 2020-04-17 | Mine car monitoring device and system |
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| CN211857276U true CN211857276U (en) | 2020-11-03 |
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| CN202020583669.9U Active CN211857276U (en) | 2020-04-17 | 2020-04-17 | Mine car monitoring device and system |
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