CN211848492U

CN211848492U - Novel dyeing small sample machine and dyeing cup

Info

Publication number: CN211848492U
Application number: CN202020294495.4U
Authority: CN
Inventors: 贾照英
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-03-11
Filing date: 2020-03-11
Publication date: 2020-11-03
Anticipated expiration: 2030-03-11

Abstract

The utility model discloses a novel dyeing hand sample machine and dyeing cup, which comprises a control system, a working chamber, a turntable, a dyeing cup and a driving mechanism, wherein the control system is arranged on the left side of the working chamber, the working chamber is of a box-type structure with a cavity in the middle, the front side surface of the working chamber is provided with a working chamber door, and the middle part of the cavity of the working chamber is vertically provided with a partition plate; the rotary table is of a cylindrical structure, the rotary table is rotatably arranged at the right part in the cavity of the working chamber, a plurality of cup grooves are uniformly formed in the circumferential side surface of the rotary table, and a heating device is arranged in the rotary table; the driving mechanism is arranged in the cavity of the working chamber and used for driving the rotary table to rotate; the dyeing cup is detachably connected with the cup groove, a temperature sensor is arranged in the dyeing cup, and a signal output end of the temperature sensor is connected with a signal input end of a control system; the control system is respectively connected with the heating device and the driving mechanism in a control mode. The utility model discloses can the direct monitoring dye the interior actual temperature of cup, provide accurate data.

Description

Novel dyeing small sample machine and dyeing cup

Technical Field

The utility model relates to a cloth dyeing field and yarn dyeing field especially relate to a novel dyeing galley proof machine and dye cup suitable for dyeing and finishing factory cloth is dyed and yarn is dyed in batches.

Background

At present, before cloth or yarn is dyed in batches in a dyeing and finishing factory, test dyeing needs to be carried out through a dyeing sample machine, and conversion is carried out through the dyed sample machine, so as to obtain the temperature, the material consumption and the pigment amount during batch dyeing.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a novel little model machine of dyeing and dye cup can direct monitoring dye the interior actual temperature of cup, provides accurate data.

The utility model adopts the following technical proposal:

a novel dyeing sample machine comprises a control system, a working chamber, a rotary table, a dyeing cup and a driving mechanism, wherein the control system is arranged on the left side of the working chamber, the working chamber is of a box-type structure with a cavity in the middle, a working chamber door is arranged on the front side surface of the working chamber, and a partition plate is vertically arranged in the middle of the cavity of the working chamber; the rotary table is of a cylindrical structure, the rotary table is rotatably arranged at the right part in the cavity of the working chamber, a plurality of cup grooves are uniformly formed in the circumferential side surface of the rotary table, the rotary table is detachably connected with the dyeing cup through the cup grooves, and a heating device is arranged in the rotary table; the driving mechanism is arranged in the cavity of the working chamber and used for driving the rotary table to rotate; the dyeing cup is detachably connected with the cup groove, a temperature sensor is arranged in the dyeing cup, and a signal output end of the temperature sensor is connected with a signal input end of a control system; the control system is respectively connected with the heating device and the driving mechanism in a control mode.

The dyeing cup comprises a cup body and a cup cover, the cup body is of a cylindrical structure with an opening at the upper end, the cup cover is detachably connected with the cup body, a temperature sensor in the dyeing cup is detachably connected with the cup cover, and the detection end of the temperature sensor is positioned in the cup body.

The rotary table is of a cylindrical shell structure with a hexagonal cross section and an inner cavity in the middle, a through hole is axially formed in the left side face of the rotary table, a rotary shaft is arranged in the through hole, the right end of the rotary shaft is rotatably connected with the right side face of the cavity of the working chamber, the left end of the rotary shaft penetrates through the partition plate and is connected with the driving mechanism, and the rotary shaft is used for driving the rotary table to rotate; the cup grooves are perpendicular to the left side edges or the right side edges of the six corners of the rotary table, a heating cavity is arranged in the middle of the rotary table, the heating cavity is a closed space formed by the outer wall of the cup groove and the inner cavity of the rotary table, and a heating device in the heating cavity is an electric heating rod.

A heat-conducting medium is arranged in the heating cavity of the rotary disc, and a heat-conducting medium adding port and a safety valve are arranged on the right side surface of the rotary disc; the cup notch of the rotary table is provided with a dyeing cup clamping elastic sheet.

The joint of the cup body and the cup cover of the dyeing cup is provided with a sealing ring.

The through-hole about both ends all be provided with the fixed disk, the pivot passes through the fixed disk and drives the carousel rotation.

The pivot left end be provided with temperature electric signal adapter, temperature electric signal adapter is used for forwardding the temperature signal that temperature sensor sent for control system.

The driving mechanism is connected with the rotating shaft through a belt.

The right part of the rear side surface of the working chamber is provided with a heat dissipation window, and the front side surface of the heat dissipation window is provided with a heat dissipation device.

The utility model provides a dye cup, includes cup and bowl cover, and the cup is upper end open-ended tubular structure, and the bowl cover can be dismantled with the cup and be connected, dyes and is provided with temperature sensor and temperature sensor in the cup and can dismantle with the bowl cover and be connected, and temperature sensor's sense terminal is located the cup.

Compared with the prior art, the beneficial effects of the utility model are that: the utility model provides the actual temperature needed during dyeing by directly monitoring the temperature in the dyeing cup, and reduces or avoids secondary color correction after batch dyeing; meanwhile, the utility model has the advantages that the detachable dyeing cup is convenient to install and use; through using the carousel of the left side view as the hexagon, rational utilization carousel space reduces the carousel volume when making the cup of dying be heated evenly, increases the utility model discloses a practicality.

Drawings

Fig. 1 is a front view of the present invention;

fig. 2 is a right side view of the present invention;

FIG. 3 is a schematic view of a turntable;

FIG. 4 is a right side view of the turntable;

FIG. 5 is a schematic view of the structure of the dyeing cup.

Detailed Description

The invention is described in detail below with reference to the following figures and examples:

as shown in fig. 1 to 5, the novel dyeing prototype machine of the present invention comprises a control system 1, a working chamber 2, a turntable 3, a dyeing cup 4 and a driving mechanism 5, wherein the control system 1 is arranged on the left side of the working chamber 2; the working chamber 2 is of a box-type structure with a cavity in the middle, a working chamber door 2-1 is arranged on the front side surface of the working chamber 2, and a partition plate 2-2 is vertically arranged in the middle of the cavity of the working chamber 2; the rotary table 3 is of a cylindrical structure, the rotary table 3 is rotatably arranged at the right part in the cavity of the working chamber 2, a plurality of cup grooves 3-1 are uniformly formed in the circumferential side surface of the rotary table 3, the rotary table 3 is detachably connected with the dyeing cup 4 through the cup grooves 3-1, a heating device 3-2 is arranged in the rotary table 3, the rotary table 3 is used for driving the dyeing cup 4 to rotate, and the heating device 3-2 is used for heating the dyeing cup 4; the driving mechanism 5 is arranged in the cavity of the working chamber 2, and the driving mechanism 5 is used for driving the rotary table 3 to rotate; the dyeing cup 4 is detachably connected with the cup groove 3-1, for example, in a threaded connection manner, a temperature sensor 4-3 is arranged in the dyeing cup 4, and a signal output end of the temperature sensor 4-3 is connected with a signal input end of the control system 1; the control system 1 is respectively connected with the heating device 3-2 and the driving mechanism 5 in a control mode, the control system 1 is used for controlling the starting and stopping of the heating device 3-2 and the driving mechanism 5 in the working chamber 2, and meanwhile the control system can receive and display the starting and stopping states of the heating device 3-2 and the driving mechanism 5 and the temperature in the dyeing cup 4. The utility model discloses a temperature sensor 4-3 in the cup 4 of dying carries out real time monitoring, increases experimental data's accuracy, is connected through dismantling of temperature sensor 4-3 and the cup 4 of dying simultaneously, and the temperature sensor 4-3's of being convenient for dismantlement and maintenance increase the utility model discloses a practicality.

In the embodiment, the dyeing cup 4 comprises a cup body 4-2 and a cup cover 4-1, the cup body 4-1 is of a cylindrical structure with an opening at the upper end, the cup cover 4-2 is detachably connected with the cup body 4-1, and a sealing ring is arranged at the joint of the cup body 4-1 and the cup cover 4-2 of the dyeing cup 4, so that the sealing property of the dyeing cup 4 is improved; the temperature sensor 4-3 is arranged in the dyeing cup 4, the temperature sensor 4-3 is detachably connected with the cup cover 4-2, for example, the temperature sensor 4-3 is in threaded connection, the detection end of the temperature sensor 4-3 is positioned in the cup body 4-1, so that the detection result of the temperature sensor 4-3 is not influenced when the temperature sensor 4-3 is overhauled and replaced, the specific temperature in the dyeing cup 4 can be accurately known by a worker, the error is reduced, and the accuracy in batch dyeing is increased. In this embodiment, the temperature sensor 4-3 may be a thermal resistance temperature sensor of model XP1 PT 1-B-5-100-G1/4-1M-TPFE-304-TG.

In the embodiment, the rotary table 3 is a cylindrical shell structure with a hexagonal cross section and an inner cavity in the middle, so that the volume of the rotary table 3 is effectively reduced, and energy loss is reduced, the left side surface of the rotary table 3 is axially provided with a through hole 3-3, a rotating shaft 3-4 is arranged in the through hole 3-3, the right end of the rotating shaft 3-4 is rotatably connected with the right side surface of a cavity of the working chamber 2, the left end of the rotating shaft 3-4 penetrates through the partition plate 2-2 and is connected with a driving mechanism 5, and the rotating shaft 3-4 is used for driving the rotary; the cup grooves 3-1 are all arranged perpendicular to the surfaces of the left side or the right side of the six corners of the turntable 3. The middle part of the rotary table 3 is provided with a heating cavity 3-5, the heating cavity 3-5 is a closed space formed by the outer wall of the cup groove 3-1 and the inner cavity of the rotary table 3, the heating device 3-2 is arranged in the heating cavity 3-5, and the heating device 3-2 in the embodiment is an electric heating rod.

In order to enhance the practicability of the utility model, a heat-conducting medium, such as heat-conducting oil, is arranged in the heating cavity 3-5 of the turntable 3 to increase the heating performance of the heating cavity 3-5, the right side surface of the turntable 3 is provided with a heat-conducting medium inlet 6, and the heat-conducting medium inlet 6 is communicated with the heating cavity 3-5, so that the heat-conducting medium can be added or replaced conveniently; the right side of the rotary table 3 is provided with a safety valve 7 for ensuring the pressure stability in the heating cavity 3-5 and increasing the safety of the utility model. Meanwhile, a mouth of the cup groove 3-1 of the turntable 3 is provided with a dyeing cup clamping elastic sheet 8, so that the dyeing cup 4 is prevented from falling off from the cup groove 3-1 in the use process, and the practicability of the utility model is improved.

In the embodiment, the fixed disks 9 are arranged at the left end and the right end of the through hole 3-3, and the rotating shaft 3-4 drives the rotating disk 3 to rotate through the fixed disks 9, so that the stability of the rotating disk 3 during rotation is improved; the left end of the rotating shaft 3-4 is provided with a temperature electric signal adapter 10, the temperature electric signal adapter 10 is used for transmitting a temperature signal sent by the temperature sensor 4-3 to the control system 1, and the connection mode of the temperature sensor 4-3 and the temperature electric signal adapter 10 is wired connection or wireless connection; the driving mechanism 5 is connected with the rotating shaft 3-4 through a belt to drive the rotating shaft 3-4 to rotate, the transmission is stable and noiseless during working, and meanwhile, the vibration absorption buffering mechanism has the advantages of buffering, vibration absorption and easiness in maintenance. The right part of the rear side face of the working chamber 2 is provided with a heat radiation window 2-3, the front side face of the heat radiation window 2-3 is provided with a heat radiation device, and the working chamber 2 is radiated when the turntable 3 stops working, so that the practicability of the utility model is improved. The heat sink can be an electric fan.

The utility model discloses in the cup groove 3-1 of carousel 3 will be put into to cup 4 when using, and carry out the chucking with cup chucking shell fragment 8 of dying, close studio door 2-1, actuating mechanism 5 drives carousel 3 and rotates, the electrical heating rod in the carousel 3 heats the heat-conducting medium, the heat-conducting medium passes through cup groove 3-1 with the temperature transfer for the cup of dying, make the temperature in the cup of dying 4 rise, temperature sensor 4-3 in the cup of dying 4 sends the temperature in the cup of dying 4 for control system 1 through temperature electrical signal adapter 10, the real-time detection of being convenient for dyes the interior temperature of cup 4, the heat abstractor of 2 rear sides of studio dispels the heat behind the 3 stop motion of carousel.

The utility model directly monitors the temperature in the dyeing cup 4 through the temperature sensor 4-3, provides the actual temperature required during dyeing, reduces or avoids secondary color correction after batch dyeing, and reduces batch dyeing failure caused by temperature error; meanwhile, the utility model has the advantages that the detachable dyeing cup 4 is used, so that the utility model is convenient to install and use; through using the carousel 3 that the left side was regarded as the hexagon, 3 spaces of rational utilization carousel reduce carousel 3 volumes when making dyeing cup 4 be heated evenly, increase the utility model discloses a practicality.

The control system 1, the temperature sensor 4-3 and the temperature electric signal adapter 10 used in the utility model are common devices in the market.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. A novel dyeing hand sample machine is characterized in that: the dyeing machine comprises a control system, a working chamber, a rotary table, a dyeing cup and a driving mechanism, wherein the control system is arranged on the left side of the working chamber, the working chamber is of a box-type structure with a cavity in the middle, a working chamber door is arranged on the front side surface of the working chamber, and a partition plate is vertically arranged in the middle of the cavity of the working chamber; the rotary table is of a cylindrical structure, the rotary table is rotatably arranged at the right part in the cavity of the working chamber, a plurality of cup grooves are uniformly formed in the circumferential side surface of the rotary table, the rotary table is detachably connected with the dyeing cup through the cup grooves, and a heating device is arranged in the rotary table; the driving mechanism is arranged in the cavity of the working chamber and used for driving the rotary table to rotate; the dyeing cup is detachably connected with the cup groove, a temperature sensor is arranged in the dyeing cup, and a signal output end of the temperature sensor is connected with a signal input end of a control system; the control system is respectively connected with the heating device and the driving mechanism in a control mode.

2. The novel dyeing hand sample machine as claimed in claim 1, characterized in that: the dyeing cup comprises a cup body and a cup cover, the cup body is of a cylindrical structure with an opening at the upper end, the cup cover is detachably connected with the cup body, a temperature sensor in the dyeing cup is detachably connected with the cup cover, and the detection end of the temperature sensor is positioned in the cup body.

3. The novel dyeing hand sample machine as claimed in claim 1, characterized in that: the rotary table is of a cylindrical shell structure with a hexagonal cross section and an inner cavity in the middle, a through hole is axially formed in the left side face of the rotary table, a rotary shaft is arranged in the through hole, the right end of the rotary shaft is rotatably connected with the right side face of the cavity of the working chamber, the left end of the rotary shaft penetrates through the partition plate and is connected with the driving mechanism, and the rotary shaft is used for driving the rotary table to rotate; the cup grooves are perpendicular to the left side edges or the right side edges of the six corners of the rotary table, a heating cavity is arranged in the middle of the rotary table, the heating cavity is a closed space formed by the outer wall of the cup groove and the inner cavity of the rotary table, and a heating device in the heating cavity is an electric heating rod.

4. The novel dyeing hand sample machine as claimed in claim 2, characterized in that: a heat-conducting medium is arranged in the heating cavity of the rotary disc, and a heat-conducting medium adding port and a safety valve are arranged on the right side surface of the rotary disc; the cup notch of the rotary table is provided with a dyeing cup clamping elastic sheet.

5. The novel dyeing hand sample machine as claimed in claim 1, characterized in that: the joint of the cup body and the cup cover of the dyeing cup is provided with a sealing ring.

6. The novel dyeing hand sample machine as claimed in claim 3, characterized in that: the through-hole about both ends all be provided with the fixed disk, the pivot passes through the fixed disk and drives the carousel rotation.

7. The novel dyeing hand sample machine as claimed in claim 3, characterized in that: the pivot left end be provided with temperature electric signal adapter, temperature electric signal adapter is used for forwardding the temperature signal that temperature sensor sent for control system.

8. The novel dyeing hand sample machine as claimed in claim 1, characterized in that: the driving mechanism is connected with the rotating shaft through a belt.

9. The novel dyeing hand sample machine as claimed in claim 1, characterized in that: the right part of the rear side surface of the working chamber is provided with a heat dissipation window, and the front side surface of the heat dissipation window is provided with a heat dissipation device.

10. A dyeing cup is characterized in that: including cup and bowl cover, the cup is upper end open-ended tubular structure, and the bowl cover can be dismantled with the cup and be connected, dyes and is provided with temperature sensor and temperature sensor in the cup and can dismantle with the bowl cover and be connected, and temperature sensor's sense terminal is located the cup.