CN211846923U - Cantilever crane and machining system - Google Patents
Cantilever crane and machining system Download PDFInfo
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- CN211846923U CN211846923U CN202020215639.2U CN202020215639U CN211846923U CN 211846923 U CN211846923 U CN 211846923U CN 202020215639 U CN202020215639 U CN 202020215639U CN 211846923 U CN211846923 U CN 211846923U
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Abstract
Description
技术领域technical field
本实用新型涉及起重设备技术领域,具体地说,是涉及一种悬臂吊及设置有该悬臂吊的加工系统。The utility model relates to the technical field of lifting equipment, in particular to a cantilever crane and a processing system provided with the cantilever crane.
背景技术Background technique
现有的部分加工制造业中,需要涉及对板材(如金属板、木板、玻璃等等)的加工,如板材的冲压加工、切割加工等,而在板材的加工过程中,难免需要对板材进行转移,比如将板材从码垛处转移至切割设备或冲压设备处进行加工。但是,由于没有相应的辅助设备对板材进行转移,且此类板材的面积和重量通常都比较大,导致板材的每次转移都需要由多名工人配合处理,既费时费力,又增加了人工成本,同时还使得生产效率难以得到有效的提高。此外,人力对板材进行搬运还容易对板材造成损伤,且板与过程中板材的边沿也容易割伤工人,存在一定的危险性。In some of the existing processing and manufacturing industries, it is necessary to process plates (such as metal plates, wood boards, glass, etc.), such as punching, cutting, etc. Transfer, such as transferring sheets from pallets to cutting or punching equipment for processing. However, since there is no corresponding auxiliary equipment to transfer the plates, and the area and weight of such plates are usually relatively large, each transfer of the plates needs to be handled by multiple workers, which is time-consuming and labor-intensive, and increases labor costs. , but also makes it difficult to effectively improve the production efficiency. In addition, manual handling of the board is also easy to cause damage to the board, and the edge of the board and the board is also easy to cut workers during the process, which is dangerous.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本实用新型的主要目的是提供一种辅助板材转移的悬臂吊。In order to solve the above problems, the main purpose of the present invention is to provide a cantilever crane that assists the transfer of plates.
本实用新型的另一目的是提供一种设置有上述悬臂吊的加工系统。Another object of the present invention is to provide a processing system provided with the above-mentioned cantilever crane.
为了实现本实用新型的主要目的,本实用新型提供一种悬臂吊,包括立柱和悬臂,立柱沿竖直方向延伸,悬臂的端部与立柱铰接,悬臂垂直于立柱,悬臂沿自身的延伸方向设置有滑槽,其中,悬臂吊还包括吊装装置,吊装装置包括滑动座、抓取单元、升降单元和控制台,滑动座上设置有多个滚轮,滚轮可绕自身的轴线转动,滚轮沿滑槽的延伸方向可滑动地设置在滑槽内,且滚轮与滑槽邻接,抓取单元包括连接架和多组吸盘组件,多组吸盘组件均安装在连接架上,升降单元的第一端安装在滑动座上,连接架安装在升降单元的第二端上,升降单元驱动抓取单元相对悬臂移动,控制台安装在连接架上,控制台与升降单元电连接。In order to achieve the main purpose of the present utility model, the present utility model provides a cantilever crane, including a column and a cantilever, the column extends in a vertical direction, the end of the cantilever is hinged with the column, the cantilever is perpendicular to the column, and the cantilever is arranged along its own extension direction There is a chute, in which the cantilever crane also includes a hoisting device. The hoisting device includes a sliding seat, a grabbing unit, a lifting unit and a console. The sliding seat is provided with a plurality of rollers. The rollers can rotate around their own axes. The extension direction is slidably arranged in the chute, and the roller is adjacent to the chute, the grabbing unit includes a connecting frame and multiple sets of suction cup assemblies, and multiple sets of suction cup assemblies are installed on the connecting frame, and the first end of the lifting unit is installed on the On the sliding seat, the connecting frame is installed on the second end of the lifting unit, the lifting unit drives the grabbing unit to move relative to the cantilever, the console is installed on the connecting frame, and the console is electrically connected with the lifting unit.
由上可见,立柱和悬臂的连接结构设计使得悬臂能够绕立柱进行一定范围的转动,而吊装装置的结构设计使其能够通过滑动座沿悬臂进行滑动,从而使得吊装装置能够在上述范围内的任意位置进行移动,以将上述范围内的板材由第一位置移动至第二位置,此外,吊装装置的升降单元能够驱动抓取单元沿竖直方向进行升降,使得抓取单元能够对处于不同位置高度的板材进行抓取,本实用新型提供的悬臂吊能够对一定范围内的板材进行转移,从而避免板材转移时需要由多名工人配合处理,既提高了生产效率,降低了生产成本,同时还能够防止板材转移过程中受损以及防止工人被板材割伤,保证了生产的安全性。It can be seen from the above that the connection structure design of the column and the cantilever enables the cantilever to rotate around the column within a certain range, and the structural design of the hoisting device enables it to slide along the cantilever through the sliding seat, so that the hoisting device can be arbitrarily within the above range. The position of the board is moved to move the board within the above range from the first position to the second position. In addition, the lifting unit of the hoisting device can drive the grabbing unit to move up and down in the vertical direction, so that the grabbing unit can adjust the height of the board at different positions. The cantilever crane provided by the utility model can transfer the plates within a certain range, so as to avoid the need for multiple workers to cooperate and handle the plate transfer, which not only improves the production efficiency, reduces the production cost, but also can To prevent damage during the transfer of the board and prevent workers from being cut by the board, the safety of production is guaranteed.
一个优选的方案是,连接架包括主臂和多根支臂,主臂沿第一水平方向延伸,主臂安装在升降单元的第二端上,多根支臂沿主臂的延伸方向分布,支臂沿第二水平方向延伸,一根支臂上设置有至少一组吸盘组件,吸盘组件可沿对应设置的一根支臂的延伸方向滑动。A preferred solution is that the connecting frame includes a main arm and a plurality of support arms, the main arm extends along the first horizontal direction, the main arm is installed on the second end of the lifting unit, and the plurality of support arms are distributed along the extension direction of the main arm, The support arms extend along the second horizontal direction, and at least one set of suction cup assemblies is provided on one support arm, and the suction cup assemblies can slide along the extending direction of a correspondingly arranged support arm.
由上可见,上述结构设计使得吸盘组件的位置具有可调性,使得多组吸盘组件之间的相对位置能够根据板材的尺寸、形状进行调节,以扩大悬臂吊的适用范围。As can be seen from the above, the above structural design enables the position of the suction cup assemblies to be adjustable, so that the relative positions of multiple groups of suction cup assemblies can be adjusted according to the size and shape of the plate, so as to expand the application range of the cantilever crane.
进一步的方案是,吸盘组件包括滑块和吸盘,滑块沿支臂的延伸方向与支臂可滑动地连接,吸盘具有连接杆,连接杆沿自身的轴向与滑块可滑动地连接。A further solution is that the suction cup assembly includes a slider and a suction cup, the slider is slidably connected to the support arm along the extending direction of the support arm, the suction cup has a connecting rod, and the connecting rod is slidably connected to the slider along its own axis.
由上可见,吸盘可通过连接杆与滑块对自身的位置进行微调,从而配合升降单元更好的对板材进行抓取、转移。It can be seen from the above that the suction cup can fine-tune its position through the connecting rod and the slider, so as to cooperate with the lifting unit to better grasp and transfer the plate.
更进一步的方案是,第一水平方向与第二水平方向垂直,主臂与升降单元的延伸方向垂直,连接杆平行于升降单元。A further solution is that the first horizontal direction is perpendicular to the second horizontal direction, the main arm is perpendicular to the extending direction of the lifting unit, and the connecting rod is parallel to the lifting unit.
由上可见,上述结构设计能够使得抓取单元的结构布局更加合理,从而保证抓取单元对板材抓取的可靠性。It can be seen from the above that the above structural design can make the structural layout of the grabbing unit more reasonable, thereby ensuring the reliability of the grabbing unit for grabbing the board.
更进一步的方案是,支臂的数量为四根,每根支臂上设置有两组吸盘组件。A further solution is that the number of support arms is four, and each support arm is provided with two sets of suction cup assemblies.
由上可见,支臂的数量及支臂上吸盘组件的数量可根据板材的尺寸、形状进行相适应的调整,以使得抓取单元能够更好、更稳定地对板材进行抓取。It can be seen from the above that the number of support arms and the number of suction cup components on the support arms can be adjusted according to the size and shape of the plate, so that the grasping unit can better and more stably grasp the plate.
更进一步的方案是,吸盘上设置有气孔。A further solution is that the suction cup is provided with air holes.
由上可见,吸盘可通过气孔与外部供气设备进行连接,以使得吸盘能够通过供气设备在自身与板材的连接面处形成真空负压,从而保证抓取单元对板材抓取的稳定性和可靠性,并使得抓取单元能够抓取面积大和/或重量大的板材。It can be seen from the above that the suction cup can be connected to the external air supply equipment through the air hole, so that the suction cup can form a vacuum negative pressure at the connection surface between itself and the plate through the air supply device, so as to ensure the stability and stability of the grasping unit for grasping the plate. Reliability and enables the gripping unit to grip large areas and/or heavy sheets.
另一个优选的方案是,立柱具有转轴,转轴可绕自身的轴线转动,且转轴平行于立柱,悬臂的端部与转轴固定连接,悬臂吊还包括拉索,拉索的两端分别与转轴和悬臂连接。Another preferred solution is that the column has a rotating shaft, the rotating shaft can rotate around its own axis, and the rotating shaft is parallel to the column, the end of the cantilever is fixedly connected with the rotating shaft, the cantilever crane also includes a cable, and the two ends of the cable are respectively connected with the rotating shaft and the rotating shaft. Cantilever connection.
由上可见,在立柱上设置转轴并使悬臂与转轴进行连接能够更好的延长悬臂吊的使用寿命,而拉索的设置则能够提高悬臂使用时的刚度,避免吊装装置在抓取板材时悬臂发生大幅度弯曲变形,从而保证悬臂吊对板材转移的稳定性和可靠性。It can be seen from the above that setting the rotating shaft on the column and connecting the cantilever and the rotating shaft can better prolong the service life of the cantilever crane, and the setting of the cable can improve the rigidity of the cantilever when it is used, and avoid the cantilever when the hoisting device grabs the plate. A large amount of bending deformation occurs, thereby ensuring the stability and reliability of the cantilever crane to transfer the plate.
进一步的方案是,悬臂吊还包括第一驱动单元,第一驱动单元安装在立柱上,第一驱动单元驱动转轴转动,且第一驱动单元与控制台电连接。In a further solution, the cantilever crane further includes a first drive unit, the first drive unit is installed on the upright column, the first drive unit drives the rotating shaft to rotate, and the first drive unit is electrically connected to the console.
由上可见,第一驱动单元可用于在当吊装装置抓取的板材重量较大时辅助悬臂相对立柱进行转动。It can be seen from the above that the first driving unit can be used to assist the cantilever to rotate relative to the upright column when the weight of the board grasped by the hoisting device is relatively large.
另一个优选的方案是,悬臂吊还包括第二驱动单元,第二驱动单元包括电机、第一带轮、第二带轮和传动带,电机安装在悬臂上,电机与控制台电连接,第一带轮与套装在电机的电机轴上,第二带轮绕自身的轴线可转动地安装在悬臂上,第一带轮的轴线平行于第二带轮的轴线,传动带套设在第一带轮和第二带轮之间,滑动座与传动带固定连接。Another preferred solution is that the cantilever crane further includes a second drive unit, the second drive unit includes a motor, a first pulley, a second pulley and a transmission belt, the motor is mounted on the cantilever, the motor is electrically connected to the console, and the first belt The pulley is sleeved on the motor shaft of the motor, the second pulley is rotatably installed on the cantilever around its own axis, the axis of the first pulley is parallel to the axis of the second pulley, and the transmission belt is sleeved on the first pulley and the Between the second pulleys, the sliding seat is fixedly connected with the transmission belt.
由上可见,第二驱动单元可用于在当吊装装置抓取的板材重量较大时辅助滑动座沿悬臂滑动。It can be seen from the above that the second driving unit can be used to assist the sliding seat to slide along the cantilever when the weight of the board grasped by the hoisting device is relatively large.
为了实现实用新型的另一目的,本实用新型提供一种加工系统,其中,包括上述的悬臂吊。In order to achieve another object of the present utility model, the present utility model provides a processing system, which includes the above-mentioned cantilever crane.
由上可见,设置有上述悬臂吊的加工系统,能够在加工过程中通过该悬臂小对被加工的板材进行转移,从而有效的提高加工系统的生产效率,并降低生产成本。It can be seen from the above that the processing system provided with the above-mentioned cantilever crane can transfer the processed plate during the processing process through the small cantilever, thereby effectively improving the production efficiency of the processing system and reducing the production cost.
附图说明Description of drawings
图1是本实用新型悬臂吊第一实施例的立体图。FIG. 1 is a perspective view of the first embodiment of the cantilever crane of the present invention.
图2是图1中A处的放大图。FIG. 2 is an enlarged view of A in FIG. 1 .
图3是本实用新型悬臂吊第一实施例的局部结构的局部剖视图。3 is a partial cross-sectional view of the partial structure of the first embodiment of the cantilever crane of the present invention.
图4是图1中B处的放大图。FIG. 4 is an enlarged view at B in FIG. 1 .
图5是本实用新型悬臂吊第二实施例的局部结构剖视图。5 is a partial structural cross-sectional view of the second embodiment of the cantilever crane of the present invention.
图6是本实用新型悬臂吊第三实施例的局部结构剖视图。6 is a partial structural cross-sectional view of the third embodiment of the cantilever crane of the present invention.
图7是本实用新型加工系统实施例的省略部分组件后的结构图。FIG. 7 is a structural diagram of the embodiment of the processing system of the present invention with some components omitted.
以下结合附图及实施例对本实用新型作进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
具体实施方式Detailed ways
悬臂吊第一实施例:The first embodiment of the cantilever crane:
参照图1,悬臂吊100包括立柱1、悬臂2、吊装装置3和拉索5。立柱1沿竖直方向延伸,悬臂2沿水平方向延伸,使得悬臂2垂直于立柱1。且悬臂2的端部与立柱1铰接,使得悬臂2能够相对立柱1进行转动,进而使悬臂2能够在一定的范围内进行摆动,其中,悬臂2的摆动范围可通过悬臂2与立柱1之间的连接结构进行限定,例如,当悬臂2的转动轴线与立柱1的轴线共线时,悬臂2的摆动范围可为360度,当悬臂2的转动轴线与立柱1的轴线不在同一直线上时,悬臂2的摆动范围可为小于360度,而此时,悬臂2的摆动范围的大小可进一步由悬臂2的转动轴线与立柱1的轴线之间的中心距进行决定,在此不进行过多赘述。Referring to FIG. 1 , the
本实施例中,悬臂2的摆动范围小于360度,具体地,结合图2,立柱1具有平行于自身的转轴11,转轴11的轴线与立柱1的轴线不在同一直线上,转轴11绕自身的轴线可转动地套装在立柱1的连接轴上,连接轴与立柱1本体可拆卸地连接,悬臂2的端部与转轴11固定连接。通过在立柱1上设置转轴11,并使悬臂2与转轴11进行连接能够避免悬臂2与立柱1的本体直接连接,从而降低立柱1的磨损速度,以更好的延长悬臂吊100的使用寿命。In this embodiment, the swing range of the
拉索5的两端分别与转轴11和悬臂2铰接,拉索5能够提高悬臂2使用时的刚度,避免吊装装置3在抓取板材时悬臂2发生大幅度弯曲变形,从而保证悬臂吊100对板材转移的稳定性和可靠性。The two ends of the
结合图3,悬臂2沿自身的延伸方向设置有滑槽21。吊装装置3包括滑动座31、抓取单元32、升降单元33和控制台4。其中,滑动座31上设置有多个滚轮311,滚轮311可绕自身的轴线转动,滚轮311沿21滑槽的延伸方向可滑动地设置在滑槽21内,且滚轮311与滑槽21邻接。吊装装置3能够通过滑动座31沿悬臂2进行滑动,从而使得吊装装置3能够在上述范围内的任意位置进行移动,以将上述范围内的板材由第一位置移动至第二位置。在滑动座31上设置的与滑槽21邻接的滚轮311,使得滚轮311能够有效的降低滑动座31与滑槽21移动时所受的摩擦力,从而使得吊装装置3能够更好的相对悬臂2进行滑动。Referring to FIG. 3 , the
升降单元33优选为气缸,气缸对杆体通过连接座331与滑动座31铰接,且气缸的杆体可绕自身的轴线相对连接座331转动。气缸的缸体与抓取单元32固定连接,从而使得气缸能够驱动抓取单元32进行升降,一向对悬臂2进行移动。The lifting
结合图4,抓取单元32包括连接架321和多组吸盘3222组件322,多组吸盘3222组件322均安装在连接架321上,连接架321则与气缸的缸体固定连接。具体地,连接架321包括主臂3211和四根支臂3212,主臂3211沿第一水平方向延伸并与气缸的杆体相垂直,且主臂3211与气缸的缸体固定连接。四根支臂3212沿主臂3211的延伸方向分布,且四根支臂3212固定安装在主臂3211上,其中,支臂3212与主臂3211相垂直。4 , the grabbing unit 32 includes a connecting frame 321 and multiple sets of
每一根支臂3212上均设置有两组吸盘3222组件322,吸盘3222组件322包括滑块3221和吸盘3222,滑块3221沿相对应设置的一根支臂3212的延伸方向与该支臂3212可滑动地连接。吸盘3222具有连接杆3223,连接杆3223沿自身的轴向与滑块3221可滑动地连接,且连接杆3223平行于气缸的杆体。通过对抓取单元32的结构设计,使得吸盘3222组件322的位置具有可调性,并使得多组吸盘3222组件322之间的相对位置能够根据板材的尺寸、形状进行调节,以扩大悬臂吊100的适用范围。此外,吸盘3222还可通过连接杆3223与滑块3221对自身的位置进行微调,从而配合升降单元33更好的对板材进行抓取、转移。Each
控制台4安装在连接架321上,控制台4与升降单元33电连接,以控制升降单元33带动抓取单元32进行移动。此外,控制台4上还设置有手柄41,使得使用者能够通过控制台4上的手柄41对动吊装装置3沿悬臂2滑动。The
优选地,吸盘3222上还设置有气孔,该气孔用于与外部的供气设备进行连接,以使得吸盘3222能够通过供气设备在自身与板材的连接面处形成真空负压,从而保证抓取单元32对板材抓取的稳定性和可靠性,并使得抓取单元32能够抓取面积大和/或重量大的板材。Preferably, the
悬臂吊第二实施例:The second embodiment of the cantilever crane:
参照图5,本实施例与悬臂吊第一实施例的不同之处在于:5 , the difference between this embodiment and the first embodiment of the cantilever crane is:
悬臂吊还包括第二驱动单元6,第二驱动单元6包括电机61、第一带轮62、第二带轮63和传动带64,电机61安装在悬臂71上,电机61与控制台电连接,第一带轮62与套装在电机61的电机轴上,第二带轮63绕自身的轴线可转动地安装在悬臂71上,第一带轮62的轴线平行于第二带轮63的轴线,传动带64套设在第一带轮62和第二带轮63之间,滑动座72与传动带64固定连接。The jib crane also includes a second drive unit 6, the second drive unit 6 includes a motor 61, a first pulley 62, a second pulley 63 and a transmission belt 64, the motor 61 is installed on the
可见,通过设置第二驱动单元6,使得第二驱动单元6可用于在当吊装装置抓取的板材重量较大时辅助滑动座72沿悬臂71滑动。It can be seen that by arranging the second driving unit 6 , the second driving unit 6 can be used to assist the sliding
悬臂吊第三实施例:The third embodiment of the cantilever crane:
参照图6,本实施例与各实施例的不同之处在于:Referring to FIG. 6 , the difference between this embodiment and each embodiment is:
悬臂吊还包括第一驱动单元81,第一驱动单元81安装在立柱82上,第一驱动单元81驱动转轴821转动,且第一驱动单元81与控制台电连接。第一驱动单元81可用于在当吊装装置抓取的板材重量较大时辅助悬臂83相对立柱82进行转动。优选地,第一驱动单元81包括电机811、第一齿轮812和第二齿轮813,电机811安装在立柱82上,第一齿轮812套装在电机811的电机轴上,第二齿轮813套装在转轴821上,且第一齿轮812和第二齿轮813啮合。The jib crane further includes a
综上可见,本实用新型提供的悬臂吊能够对一定范围内的板材进行转移,从而避免板材转移时需要由多名工人配合处理,既提高了生产效率,降低了生产成本,同时还能够防止板材转移过程中受损以及防止工人被板材割伤,保证了生产的安全性。To sum up, the cantilever crane provided by the utility model can transfer the plates within a certain range, so as to avoid the need for multiple workers to cooperate with the plate transfer, which not only improves the production efficiency, reduces the production cost, but also prevents the plate Damage during the transfer process and preventing workers from being cut by the board ensure the safety of production.
加工系统实施例:Examples of processing systems:
参照图7,加工系统9包括码垛台91、悬臂吊92和加工装置(未示出),其中,悬臂吊92为上述悬臂吊92第一实施例至第三实施例中任一所述的悬臂吊92。码垛台91用于存放堆砌好的板材,且码垛台91和加工装置均位于悬臂吊92的悬臂的摆动范围内。悬臂吊92用于将板材从码垛台91转移至加工装置处,使加工装置对板材进行加工。Referring to FIG. 7 , the
本实施的加工装置可以为切割机,该切割机优选为激光切割机。当然,本实施例的加工装置还可以为冲压机或其他加工设备,再次不进行一一例举。The processing device in this embodiment may be a cutting machine, and the cutting machine is preferably a laser cutting machine. Of course, the processing device in this embodiment may also be a punching machine or other processing equipment, which will not be exemplified one by one again.
最后需要强调的是,以上所述仅为本实用新型的优选实施例,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种变化和更改,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be emphasized that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement, etc. made should be included within the protection scope of the present utility model.
Claims (10)
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| CN113247780A (en) * | 2021-03-29 | 2021-08-13 | 武汉船用机械有限责任公司 | Hoisting device for maintenance equipment platform of offshore wind turbine |
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| CN113247780A (en) * | 2021-03-29 | 2021-08-13 | 武汉船用机械有限责任公司 | Hoisting device for maintenance equipment platform of offshore wind turbine |
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