CN211839177U - Semi-automatic rotating target oxide skin removing device - Google Patents
Semi-automatic rotating target oxide skin removing device Download PDFInfo
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- CN211839177U CN211839177U CN202020277832.9U CN202020277832U CN211839177U CN 211839177 U CN211839177 U CN 211839177U CN 202020277832 U CN202020277832 U CN 202020277832U CN 211839177 U CN211839177 U CN 211839177U
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- supporting roller
- pillow
- target
- gyro wheel
- roller
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- 239000003818 cinder Substances 0.000 claims abstract description 9
- 239000010410 layer Substances 0.000 claims description 24
- 238000003466 welding Methods 0.000 claims description 22
- 238000012806 monitoring device Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 claims description 7
- 239000002344 surface layer Substances 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 5
- 229910000838 Al alloy Inorganic materials 0.000 claims description 4
- 229910001018 Cast iron Inorganic materials 0.000 claims description 3
- NZWXMOTXTNDNLK-UHFFFAOYSA-N [Cu].[Zn].[Ag] Chemical compound [Cu].[Zn].[Ag] NZWXMOTXTNDNLK-UHFFFAOYSA-N 0.000 claims description 3
- 239000000956 alloy Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 claims description 3
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 2
- 229910000679 solder Inorganic materials 0.000 claims 5
- 238000007493 shaping process Methods 0.000 claims 1
- 230000004907 flux Effects 0.000 description 11
- 229910052738 indium Inorganic materials 0.000 description 5
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 5
- 238000007790 scraping Methods 0.000 description 5
- 238000001465 metallisation Methods 0.000 description 4
- 238000000576 coating method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
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Abstract
The utility model discloses a semi-automatic rotary target oxide skin removing device, which comprises a frame, a first supporting roller, a second supporting roller, a rotary driving device and a rotary control unit, wherein the first supporting roller and the second supporting roller are respectively rotatably arranged at the top of the frame, the first supporting roller and the second supporting roller are parallel, and a supporting part for placing a rotary target is formed between the first supporting roller and the second supporting roller at intervals; the rotation driving device is in driving connection with the first supporting roller or the second supporting roller, and the rotation control unit is electrically connected with the rotation driving device. Compared with the prior art, this semi-automatic cinder remove device is manual peeling apparatus, can set for the automatic rotation of angle stroke to the rotatory target of high temperature to the manual peeling of cooperation, avoid artifical the rotation, shorten the peeling cycle, avoid rotatory target to fall to the temperature lower limit of peeling work in peeling cycle, improve the yields that the removal rate of rotatory target cinder and rotatory target were bound.
Description
Technical Field
The utility model belongs to the technical field of rotatory target binding technique and specifically relates to a semi-automatic rotatory target cinder remove device is related to.
Background
In the rotary target binding technology, a binding surface pretreatment method appears, so that the welding rate of a binding layer can be improved, the uniformity of the welding performance of the binding layer can be improved, and the invasion degree of welding flux can be ensured. The specific pretreatment method is to uniformly coat the indium in a molten state on the binding surface on the inner side of the rotating target in an ultrasonic mode. In the existing indium coating process, the flat coating of the indium layer can not be achieved, and after the indium coating pretreatment of the rotary target is finished, the deposit, namely the oxide skin, on the surface of the indium layer needs to be scraped. This is a necessary step before the binding of the rotary target, and the rotary target needs to be carried out at a high temperature, which makes the operation difficult.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a semi-automatic rotatory target cinder remove device, make the rotatory target of high temperature carry out the angle stroke of setting for to the manual skinning of cooperation is avoided manual operation, improves production efficiency and security.
In order to realize the purpose, the utility model discloses the technical scheme who adopts is: a semi-automatic rotary target scale removing device comprises a rack, a first supporting roller, a second supporting roller, a rotary driving device and a rotary control unit, wherein the first supporting roller and the second supporting roller are respectively and rotatably arranged at the top of the rack, the first supporting roller and the second supporting roller are parallel, and supporting parts for placing rotary targets are formed between the first supporting roller and the second supporting roller at intervals; the rotation driving device is in driving connection with the first supporting roller or the second supporting roller, and the rotation control unit is electrically connected with the rotation driving device. This semi-automatic cinder remove device is manual peeling apparatus, can set for the automatic rotation of angle stroke to the rotatory target of high temperature to the manual peeling of cooperation, avoid artifical the rotation, shorten the peeling cycle, avoid rotatory target to fall to the temperature lower limit of peeling work in peeling cycle, improve the yields that the removal rate of rotatory target cinder and rotatory target were bound.
In a further technical scheme, a plurality of ring pillows are arranged on the roller surface of a first supporting roller, the ring pillows are arranged at intervals along the axial direction of the first supporting roller respectively, the thickness of each ring pillow on the first supporting roller is the same, and the interval between every two adjacent ring pillows is 5 cm-15 cm; and a plurality of ring pillows are additionally arranged on the roller surface of the second supporting roller, the ring pillows are respectively arranged at intervals along the axial direction of the second supporting roller, the thickness of each ring pillow on the second supporting roller is the same, and the interval between two adjacent ring pillows is set to be 5 cm-15 cm.
In a further technical scheme, each ring pillow is provided with a surface pillow case, a welding layer and a bottom pillow core from outside to inside in sequence. The surface pillowcase is formed by aluminum alloy material; the welding layer is used for fixedly connecting the surface pillowcase and the bottom pillow core, and is formed by closing high-temperature-resistant welding fluxes, wherein the high-temperature-resistant welding fluxes comprise tin-lead welding fluxes or copper-zinc welding fluxes or silver-copper-zinc welding fluxes; the bottom pillow core is formed on the roller surfaces of the first supporting roller and the second supporting roller, the bottom layer is made of cast iron, and the outer surface of the bottom pillow core is in clearance fit with the inner side surface of the surface layer pillow case.
In a further technical scheme, two supporting roller bearings are respectively and symmetrically arranged on two sides of the rack along the length direction, and two ends of a first supporting roller and two ends of a second supporting roller are respectively connected with the corresponding supporting roller bearings; one end of the first supporting roller is provided with a driven belt pulley, and the driven belt pulley is coaxially matched with the first supporting roller.
In a further technical scheme, the rotation driving device comprises a rotation driving motor, the rotation driving motor is positioned below the driven pulley, the rotation driving motor is provided with an output rotating shaft, a driving pulley is fixed on the output rotating shaft, the diameter of the driving pulley is smaller than that of the driven pulley, and the driving pulley is in transmission connection with the driven pulley through a belt; the rotation driving motor is electrically connected with the rotation control unit.
In a further technical scheme, the bottom of frame is provided with a plurality of gyro wheel devices, and every gyro wheel device is provided with gyro wheel and gyro wheel locking structure respectively, and gyro wheel locking structure is including the locking footboard and the spring bolt that the activity set up, and the spring bolt is connected to the locking footboard, and the bottom surface protrusion of spring bolt is provided with the locking and bites, and the bottom surface activity of spring bolt is supported and is pressed in the wheel face of gyro wheel.
In a further technical scheme, the wheel surface of the roller is made of high polymer materials, and the hardness of the wheel surface of the roller is set to be 60-80A Shore.
In a further technical scheme, the frame is provided with infrared temperature monitoring devices, and infrared temperature monitoring devices is connected with the rotation control unit electricity, and infrared temperature monitoring devices has the infrared detecting element who is used for monitoring rotatory target temperature, and infrared detecting element is fixed in the top of frame.
After the structure is adopted, compared with the prior art, the utility model the advantage that has is: the semi-automatic scale removing device is manual peeling equipment, can automatically rotate a high-temperature rotating target by a set angle stroke to match with manual peeling, avoids manual rotation, shortens a peeling period, avoids the rotating target from falling to the lower temperature limit of peeling work in the peeling period, and improves the scale removing rate of the rotating target and the binding yield of the rotating target; according to the semi-automatic scale removing device, the ring pillows on the surface of the aluminum alloy are arranged on the supporting roll, so that the self-rotation concentricity of the rotary target is ensured, and the surface of the rotary target is prevented from being scraped; this semi-automatic cinder remove device carries out temperature monitoring through infrared temperature monitoring devices to the rotary target, ensures that the rotary target peels work in the temperature of peeling the specification, otherwise the shut down, guarantees the peeling rate, improves the rotary target and binds the quality.
Drawings
The present invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of another view angle of the present invention.
Fig. 3 is a schematic cross-sectional view of the ring pillow of the present invention.
Fig. 4 is a schematic view of a peeling scraper structure.
In the figure:
2-a rack, 21-a rotation control unit, 22-a rotation driving motor, 23-a driving belt pulley, 24-a driven belt pulley, 25-a supporting roller bearing, 26-a first supporting roller, 27-a second supporting roller, 28-a ring pillow, 2801-a surface layer pillow case, 2802-a welding layer, 2803-a bottom layer pillow core, 2901-a scraping plate, 2902-an arc scraping part, 2903-a grab handle and 2904-a handle.
Detailed Description
The following are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby.
A semi-automatic rotary target scale removing apparatus, as shown in FIGS. 1 and 2, includes a frame 2, a first supporting roller 26, a second supporting roller 27, a rotation driving means, and a rotation control unit 21. A first supporting roller 26 and a second supporting roller 27 are respectively rotatably arranged at the top of the frame 2, the first supporting roller 26 is parallel to the second supporting roller 27, and a supporting part for placing a rotating target is formed at an interval between the first supporting roller 26 and the second supporting roller 27; the rotation driving device is connected with the first supporting roller 26 or the second supporting roller 27 in a driving way, and the rotation control unit 21 is electrically connected with the rotation driving device. This semi-automatic rotatory target cinder remove device passes through the axis rotation that motor drive rotatory target 9 carried out the set angle stroke to the cooperation is artifical to carry out the continuous of circumferencial direction through shelling the scraper and peels, avoids artifical rotatory target 9 that rotates, improves security and peels efficiency. The angular travel of the rotary target 9 is accurate, repeated scraping is avoided, the uniform thickness of the metallization layer of the rotary target 9 is ensured, and the binding quality of the rotary target 9 is improved.
Specifically, as shown in fig. 4, the peeling scraper has a rake-shaped structure, and is formed by connecting a handle 2903 and a scraper 2901, one end of the handle 2903 is connected with the scraper 2901, the other end of the handle 2903 is provided with a handle 2904, an arc-shaped scraping portion 2902 is formed at the bottom of the scraper 2901, and the arc of the arc-shaped scraping portion 2902 is matched with the arc of the inner side surface of the rotating target 9 to scrape oxide, i.e., oxide scale, deposited on the inner side surface of the rotating target 9 due to metallization pretreatment.
Specifically, as shown in fig. 1 and fig. 2, a plurality of ring pillows 28 are arranged on the roll surface of the first supporting roll 26, each ring pillow 28 is arranged at intervals along the axial direction of the first supporting roll 26, the thickness of each ring pillow 28 on the first supporting roll 26 is the same, and the interval between two adjacent ring pillows 28 is set to be 5cm to 15 cm; a plurality of ring pillows 28 are additionally provided on the roll surface of the second support roll 27, the ring pillows 28 are provided at intervals in the axial direction of the second support roll 27, the thickness of each ring pillow 28 on the second support roll 27 is the same, and the interval between two adjacent ring pillows 28 is set to 5cm to 15 cm.
Specifically, as shown in fig. 3, each ring pillow 28 is provided with a surface pillow case 2801, a welding layer 2802, and a bottom pillow core 2803 in this order from the outside to the inside. The surface layer pillowcase 2801 is formed by closing aluminum alloy material; the welding layer 2802 is used for fixedly connecting the surface layer pillowcase 2801 and the bottom layer pillow core 2803, the welding layer 2802 is formed by closing high temperature resistant welding flux, and the high temperature resistant welding flux comprises tin-lead welding flux or copper-zinc welding flux or silver-copper-zinc welding flux; the bottom layer pillow core 2803 is formed on the roll surfaces of the first support roll 26 and the second support roll 27, the bottom layer is made of cast iron, and the outer surface of the bottom layer pillow core 2803 is in clearance fit with the inner side surface of the surface layer pillow case 2801.
As shown in fig. 1 and 2, two support roller bearings 25 are symmetrically arranged on both sides of the frame 2 along the length direction, and both ends of the first support roller 26 and the second support roller 27 are respectively connected to the corresponding support roller bearings 25; one end of the first supporting roller 26 is provided with a driven pulley 24, and the driven pulley 24 is coaxially fitted with the first supporting roller 26.
Specifically, the rotation driving device comprises a rotation driving motor 22, the rotation driving motor 22 is positioned below a driven pulley 24, the rotation driving motor 22 is provided with an output rotating shaft, a driving pulley 23 is fixed on the output rotating shaft, the diameter of the driving pulley 23 is smaller than that of the driven pulley 24, and the driving pulley 23 is in transmission connection with the driven pulley 24 through a belt; the rotation drive motor 22 is electrically connected to the rotation control unit 21.
Specifically, the bottom of frame 2 is provided with a plurality of roller devices, and every roller device is provided with gyro wheel and gyro wheel locking structure respectively, and gyro wheel locking structure is including the locking footboard and the spring bolt that the activity set up, and the spring bolt is connected to the locking footboard, and the bottom surface protrusion of spring bolt is provided with the locking and bites the tooth, and the bottom surface activity of spring bolt is supported and is pressed in the wheel face of gyro wheel.
Specifically, the wheel face of gyro wheel is made by macromolecular material, and the hardness setting of the wheel face of gyro wheel is 60 ~ 80A of shao shi. The roller structure has a mute effect, can reduce noise in a workshop, and is durable in use.
Specifically, the frame 2 is provided with an infrared temperature monitoring device electrically connected to the rotation control unit 21, the infrared temperature monitoring device having an infrared detection element serving as a means for monitoring the temperature of the rotating target, the infrared detection element being fixed to the top of the frame 2. Since the rotary target 9 is subjected to the pretreatment for metallization at a high temperature, the scale is soft at a high temperature and is easily scraped off. The oxide skin is connected with the metallization pretreatment layer after cooling and solidifying, has very high connection rigidity, and the peeling operation is carried out below the specified peeling temperature, so that the pretreatment layer is easy to scrape, and the binding quality is influenced. This structure carries out surface temperature monitoring through infrared temperature monitoring devices to rotatory target 9, ensures that rotatory target 9 peels under the specification temperature, otherwise the stall to the heating is done over again.
The above description is only for the preferred embodiment of the present invention, and for those skilled in the art, there are variations on the detailed description and the application scope according to the idea of the present invention, and the content of the description should not be construed as a limitation to the present invention.
Claims (8)
1. The utility model provides a semi-automatic rotatory target cinder remove device which characterized in that: comprises a frame (2), a first supporting roller (26), a second supporting roller (27), a rotation driving device and a rotation control unit (21),
the first supporting roller (26) and the second supporting roller (27) are respectively rotatably arranged at the top of the frame (2), the first supporting roller (26) and the second supporting roller (27) are parallel, and a supporting part for placing a rotating target is formed between the first supporting roller (26) and the second supporting roller (27) at intervals;
the rotation driving device is in driving connection with the first supporting roller (26) or the second supporting roller (27), and the rotation control unit (21) is electrically connected with the rotation driving device.
2. The apparatus of claim 1, wherein: a plurality of ring pillows (28) are arranged on the roller surface of the first supporting roller (26), each ring pillow (28) is arranged at intervals along the axial direction of the first supporting roller (26), the thickness of each ring pillow (28) on the first supporting roller (26) is the same, and the interval between every two adjacent ring pillows (28) is set to be 5 cm-15 cm;
a plurality of ring pillows (28) are additionally arranged on the roller surface of the second supporting roller (27), the ring pillows (28) are respectively arranged at intervals along the axial direction of the second supporting roller (27), the thickness of each ring pillow (28) on the second supporting roller (27) is the same, and the interval between two adjacent ring pillows (28) is set to be 5 cm-15 cm.
3. The scale removing apparatus according to claim 2, wherein: each ring pillow (28) is provided with a surface layer pillowcase (2801), a welding layer (2802) and a bottom layer pillow core (2803) from outside to inside in sequence,
the surface pillowcase (2801) is formed by aluminum alloy material;
the welding layer (2802) is used for fixedly connecting the surface pillowcase (2801) and the bottom pillow core (2803), the welding layer (2802) is formed by closing high-temperature-resistant solders, and the high-temperature-resistant solders comprise tin-lead solders or copper-zinc solders or silver-copper-zinc solders;
bottom pillow (2803) shaping set up in first backing roll (26) and the roll surface of second backing roll (27), the bottom is set up by cast iron material, the surface of bottom pillow (2803) and the medial surface clearance fit of top layer pillowcase (2801).
4. The scale removing apparatus according to claim 3, wherein: two supporting roller bearings (25) are symmetrically arranged on two sides of the rack (2) along the length direction, and two ends of the first supporting roller (26) and the second supporting roller (27) are connected to the corresponding supporting roller bearings (25) respectively;
one end of the first supporting roller (26) is provided with a driven belt pulley (24), and the driven belt pulley (24) is coaxially matched with the first supporting roller (26).
5. The scale removing apparatus according to claim 4, wherein: the rotary driving device comprises a rotary driving motor (22), the rotary driving motor (22) is positioned below the driven belt pulley (24), the rotary driving motor (22) is provided with an output rotating shaft, a driving belt pulley (23) is fixed on the output rotating shaft, the diameter of the driving belt pulley (23) is smaller than that of the driven belt pulley (24), and the driving belt pulley (23) is in transmission connection with the driven belt pulley (24) through a belt;
the rotation driving motor (22) is electrically connected with the rotation control unit (21).
6. The scale removing apparatus according to claim 5, wherein: the bottom of frame (2) is provided with a plurality of gyro wheel devices, and every gyro wheel device is provided with gyro wheel and gyro wheel locking structure respectively, and gyro wheel locking structure is including the locking footboard and the spring bolt that the activity set up, and the spring bolt is connected to the locking footboard, and the bottom surface protrusion of spring bolt is provided with the locking and bites, and the bottom surface activity of spring bolt is supported and is pressed in the wheel face of gyro wheel.
7. The scale removing apparatus according to claim 6, wherein: the wheel face of gyro wheel is made by macromolecular material, and the hardness setting of the wheel face of gyro wheel is 60 ~ 80A of shao shi.
8. The apparatus of claim 1, wherein: frame (2) are provided with infrared temperature monitoring devices, infrared temperature monitoring devices with rotation control unit (21) electricity is connected, and infrared temperature monitoring devices has the infrared detecting element who is used as the rotatory target temperature of monitoring, and infrared detecting element is fixed in the top of frame (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020277832.9U CN211839177U (en) | 2020-03-09 | 2020-03-09 | Semi-automatic rotating target oxide skin removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020277832.9U CN211839177U (en) | 2020-03-09 | 2020-03-09 | Semi-automatic rotating target oxide skin removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211839177U true CN211839177U (en) | 2020-11-03 |
Family
ID=73131872
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020277832.9U Active CN211839177U (en) | 2020-03-09 | 2020-03-09 | Semi-automatic rotating target oxide skin removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211839177U (en) |
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2020
- 2020-03-09 CN CN202020277832.9U patent/CN211839177U/en active Active
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