CN211838271U - Corncob rubbing crusher of single-knife dish - Google Patents

Abstract

The utility model discloses a corncob crusher with a single cutter head, which comprises a crusher cover, wherein a single cutter head crushing mechanism is arranged inside the crusher cover, the single cutter head crushing mechanism comprises a main crushing disc, a plurality of integrated cutter heads are arranged at the same annular distance of the outer edge of the main crushing disc, one end of each integrated cutter head is threaded through an inner lining type screw, the main crushing disc is locked through the inner lining type screw, and the other end of each cutter head is fixedly connected with a toothed plate; the utility model changes the double crushing disks into the single crushing disk, thereby improving the utilization rate of the main crushing disk, reducing the screw consumption and reducing the equipment maintenance operation amount; the wear degree of the screw is reduced by changing the exposed type of the fixed cutter head screw into the liner type; through changing into the integral type tool bit with the forked type tool bit to increase tool bit width to 60mm, improve tool bit wearability, strengthen output, through changing into lathe tool wind steel formula pinion rack with ordinary cast iron pinion rack, improve pinion rack availability factor.

Description

Corncob rubbing crusher of single-knife dish

Technical Field

The utility model relates to a corncob rubbing crusher especially relates to a corncob rubbing crusher of single cutter head.

Background

The corncob raw material resources in China are very rich, the corn yield in China is the highest in all agricultural products, the corncobs and the corn yield is 100 jin of corn, and about 30 jin of corncobs can be produced, so the corncob yield in China is very large, the corncobs are burnt as firewood by farmers in the past, along with the technological progress and the social development, the application field of the corncobs is very wide, and the deep processing of the corncobs is only one of the projects.

The corn cob deep processing enterprises have hundreds of families in China, so that the five-meter processed product is difficult to realize in a maintenance mode, the value-added full-industry performance is difficult to realize, the corn cob deep processing enterprises insist on the reduction and synergism market demands, the corn cob is mainly applied to the word and material industry, the veterinary medicine industry, the stationary culture industry and the industrial manufacturing industry with large demand by means of the flowability, the adsorbability and the wear resistance, the prospect is very wide, and the market is very huge.

The corn cob processing process flow comprises the following steps: corncob raw materials one rotary screen winnowing dust removal one hammer leaf formula rubbing crusher smashes 8-10 m one shear type rubbing crusher and smashes one high band sieve screening classification packing quality check weight warehouse entry, it is not complicated according to the deep processing of process flow corncob, nevertheless because the characteristic fiber organization initial structure of corncob is the difficult kibbling material, and china has not yet developed a set of complete sets of equipment that is used for the corncob deep processing specially so far, the enterprise equipment that is engaged in the corncob deep processing now all is that eastern piece West , this is also the main problem that restricts corncob deep processing enterprise to survive and develop. All adopt two big crushing dish among the current corncob crushing apparatus, two dishes are not wear-resisting, and life cycle is scrapped promptly a year, and the tool bit that wherein adopts all is the screw of highly exposed formula, adopts two crushing dish just to need use more exposed screws, and original tool bit is the forked type, and the pinion rack is the cast iron preparation, and wear resistance is poor.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects of the prior art, the utility model provides a corncob crusher with a single cutter head, which can solve the problem.

In order to solve the technical problem, the utility model provides a following technical scheme: a corncob crusher with a single cutter disc comprises a crusher cover, wherein a single cutter disc crushing mechanism is arranged inside the crusher cover, the single cutter disc crushing mechanism comprises a main crushing disc, a plurality of integrated cutter heads are arranged on the outer edge of the main crushing disc at equal annular distance, one end of each integrated cutter head is threaded through a lining type screw and locks the main crushing disc through the lining type screw, and the other end of each cutter head is fixedly connected with a toothed plate; the outer top end of the grinder cover is fixedly provided with a feeding hopper, the feeding hopper is communicated with the inner cavity of the grinder cover, the outer bottom end of the grinder cover is fixedly provided with a discharging port, and the discharging port is communicated with the inner cavity of the grinder cover; the feeding hopper, the single-cutter disc crushing mechanism and the discharge port are in one-to-one correspondence from top to bottom; two sides of the outer bottom end of the grinder cover are fixedly connected with downward brackets, and the bottom ends of the brackets are fixedly connected with a base; a driving motor is arranged on one side of the base, and the tail end of an output shaft of the driving motor is in transmission connection with a main belt pulley; the axle center department of main crushing dish is fixed wears to be equipped with the transmission shaft, the transmission shaft end extends to the rubbing crusher cover outside to in the coaxial fixed vice belt pulley of end, main belt pulley and vice belt pulley pass through belt transmission.

Preferably, the main crushing disk is a single-layer crushing disk, and the thickness of the single-layer crushing disk is 30 mm.

Preferably, the top surface of the lining screw is located inside the integrated cutter head.

Preferably, the one-piece tool bit has a width of 60mm and is made of fully YG8 one-piece steel.

Preferably, the toothed plate is of a wind steel lathe tool type.

Preferably, the crushing tooth of pinion rack adopts laser cutting argon arc welding to make.

Compared with the prior art, the utility model discloses the beneficial effect that can reach is: the utility model changes the double crushing disks into the single crushing disk, thereby improving the utilization rate of the main crushing disk, reducing the screw consumption and reducing the equipment maintenance operation amount; the wear degree of the screw is reduced by changing the exposed type of the fixed cutter head screw into the liner type; through changing into the integral type tool bit with the forked type tool bit to increase tool bit width to 60mm, improve tool bit wearability, strengthen output, through changing into lathe tool wind steel formula pinion rack with ordinary cast iron pinion rack, improve pinion rack availability factor.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the back structure of the present invention;

FIG. 3 is a schematic diagram showing the comparison between the integrated tool bit and the forked tool bit of the present invention;

FIG. 4 is a schematic diagram showing the comparison between the inner lining type screw and the exposed screw of the present invention;

wherein: 1. a grinder cover; 3. a support; 4. a base; 5. a toothed plate; 6. an integral type tool bit; 7. a lining type screw; 8. a main crushing disc; 9. feeding into a hopper; 10. a discharge port; 11. a drive motor; 12. a belt.

Detailed Description

In order to make the technical means, the creation features, the achievement purposes and the functions of the invention easy to understand, the invention is further explained below with reference to the specific embodiments, but the following embodiments are only the preferred embodiments of the invention, not all. Based on the embodiments in the implementation, other embodiments obtained by those skilled in the art without any creative work belong to the protection scope of the present invention. The experimental methods in the following examples are conventional methods unless otherwise specified, and materials, reagents and the like used in the following examples are commercially available unless otherwise specified.

Referring to fig. 1-4, the utility model provides a corncob crusher with a single cutter disc, which comprises a crusher cover 1, wherein a single cutter disc crushing mechanism is arranged inside the crusher cover 1, the single cutter disc crushing mechanism comprises a main crushing disc 8, a plurality of integrated cutter heads 6 are arranged at the outer edge of the main crushing disc 8 at equal annular distance, one end of each integrated cutter head 6 is threaded through a lining screw 7, the main crushing disc 8 is locked through the lining screw 7, and the other end of each cutter head is fixedly connected with a toothed plate 5; a feeding hopper 9 is fixedly arranged at the outer top end of the grinder cover 1, the feeding is communicated with the inner cavity of the grinder cover 1, a discharging port 10 is fixedly arranged at the outer bottom end of the grinder cover 1, and the discharging port 10 is communicated with the inner cavity of the grinder cover 1; the feeding hopper 9, the single-cutter disc crushing mechanism and the discharging port 10 are in one-to-one correspondence from top to bottom; two sides of the outer bottom end of the grinder cover 1 are fixedly connected with a downward bracket 3, and the bottom end of the bracket 3 is fixedly connected with a base 4; a driving motor 11 is arranged on one side of the base 4, and the tail end of an output shaft of the driving motor 11 is in transmission connection with a main belt pulley; the axle center department of main crushing dish 8 is fixed to be worn to be equipped with the transmission shaft, and the terminal extension of transmission shaft is to the rubbing crusher cover 1 outside to in the coaxial fixed vice belt pulley of terminal, main belt pulley and vice belt pulley pass through belt 12 transmission.

Specifically, the main crushing disk 8 is a single-layer crushing disk, the thickness of the single-layer crushing disk is 30mm, the double-layer crushing disk is changed into the single-layer crushing disk, the number of exposed screws is reduced, and the service life of the single-layer crushing disk is prolonged due to the integrated structure; compared with the defect of poor wear resistance of the double-layer crushing disk, the wear resistance of the single-layer crushing disk is enhanced. The top surface of the inner lining type screw 7 is positioned inside the integrated cutter head 6, the loosening efficiency of the inner lining type screw 7 is reduced, and the screw using amount is also reduced due to the adoption of the single-layer crushing disc. The width of the integrated cutter head 6 is 60mm, the integrated cutter head is made of fully YG8 integrated steel, and the integrated cutter head 6 with the width of 60mm of fully YG8 integrated steel can enhance the crushing function of corncobs and improve the yield of the crusher. Pinion rack 5 is wind steel lathe tool formula, and the crushing tooth of pinion rack 5 adopts laser cutting argon arc welding to make, through improving 5 availability factor of pinion rack, and then increase of production, avoids short period's change pinion rack 5.

The specific principle is as follows: the utility model discloses when using, pour the corncob into rubbing crusher cover 1 inside from going into hopper 9, start driving motor 11, driving motor 11 passes through belt 12 and drives the transmission shaft, and then drives main crushing dish 8 and rotate, and main crushing dish 8 drives a plurality of equal ring apart from the integral type tool bit 6 that distributes through interior bushing type screw 7 and rotates, and integral type tool bit 6 and then drive the pinion rack 5 that adopts wind steel lathe tool formula above that and go up broken tooth and rotate, carries out the breakage to the corncob through the broken tooth of pivoted.

The utility model changes the double crushing disks into the single crushing disk, thereby improving the utilization rate of the main crushing disk, reducing the screw consumption and reducing the equipment maintenance operation amount; the wear degree of the screw is reduced by changing the exposed type of the fixed cutter head screw into the liner type; through changing into the integral type tool bit with the forked type tool bit to increase tool bit width to 60mm, improve tool bit wearability, strengthen output, through changing into lathe tool wind steel formula pinion rack with ordinary cast iron pinion rack, improve pinion rack availability factor.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only preferred examples of the present invention, and is not intended to limit the present invention, and that the present invention can have various changes and modifications without departing from the spirit and scope of the present invention, and these changes and modifications all fall into the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides a corncob rubbing crusher of single-knife dish, includes rubbing crusher cover (1), its characterized in that: a single-cutter disc crushing mechanism is arranged inside the crusher cover (1) and comprises a main crushing disc (8), a plurality of integrated cutter heads (6) are arranged on the outer edge of the main crushing disc (8) at equal annular distance, one end of each integrated cutter head (6) is threaded through a lining type screw (7), the main crushing disc (8) is locked through the lining type screw (7), and the other end of each cutter head is fixedly connected with a toothed plate (5); a feeding hopper (9) is fixedly arranged at the outer top end of the crusher cover (1), the feeding is communicated with the inner cavity of the crusher cover (1), a discharging port (10) is fixedly arranged at the outer bottom end of the crusher cover (1), and the discharging port (10) is communicated with the inner cavity of the crusher cover (1); the feeding hopper (9), the single-cutter disc crushing mechanism and the discharging port (10) are in one-to-one correspondence from top to bottom; two sides of the outer bottom end of the grinder cover (1) are fixedly connected with downward brackets (3), and the bottom ends of the brackets (3) are fixedly connected with a base (4); a driving motor (11) is arranged on one side of the base (4), and the tail end of an output shaft of the driving motor (11) is in transmission connection with a main belt pulley; the fixed transmission shaft that wears to be equipped with in axle center department of main crushing dish (8), the transmission shaft end extends to the rubbing crusher cover (1) outside to in the coaxial fixed vice belt pulley of end, main belt pulley and vice belt pulley pass through belt (12) transmission.

2. A single-bladed corncob pulverizer as defined by claim 1, wherein: the main crushing disk (8) is a single-layer crushing disk, and the thickness of the single-layer crushing disk is 30 mm.

3. A single-bladed corncob pulverizer as defined by claim 1, wherein: the top surface of the lining type screw (7) is positioned inside the integrated tool bit (6).

4. A single-bladed corncob pulverizer as defined by claim 1, wherein: the width of the integrated tool bit (6) is 60mm, and the integrated tool bit is made of integrated steel of all YG 8.

5. A single-bladed corncob pulverizer as defined by claim 1, wherein: the toothed plate (5) is of a wind steel lathe tool type.

6. A single-bladed corncob pulverizer as defined by claim 5, wherein: the crushing teeth of the toothed plate (5) are made by laser cutting argon arc welding.

Images