CN211814732U - Water removing device for pre-spun gel silk of ultra-high molecular weight polyethylene fiber - Google Patents
Water removing device for pre-spun gel silk of ultra-high molecular weight polyethylene fiber Download PDFInfo
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- CN211814732U CN211814732U CN202020258166.4U CN202020258166U CN211814732U CN 211814732 U CN211814732 U CN 211814732U CN 202020258166 U CN202020258166 U CN 202020258166U CN 211814732 U CN211814732 U CN 211814732U
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Abstract
The utility model discloses a spin gel silk water trap before ultra high molecular weight polyethylene fibre, including the lift basin, one side of lift basin is provided with the gas transmission and is responsible for, and the parallelly connected subassembly of giving vent to anger that is provided with a plurality of moisture that are used for the output air current and blow down and carry on the gel strand silk of giving vent to anger of the end that the gas transmission is responsible for, the utility model discloses blow down the drop of water that carries on the gel strand silk under the effect of make full use of wind power to the drop of water that blows down falls and collects and get back to water circulating system in the overflow launder, thereby reaches the purpose of getting rid of moisture on the gel strand silk, and then the work load of oil-water separation and distillation separation that has significantly reduced to greatly reduced the energy consumption cost, eliminated the potential safety hazard simultaneously again.
Description
Technical Field
The utility model relates to a water trap, specific theory relates to a simple structure, and the operation is simple and easy, can be used for getting rid of the moisture on the gel strand silk, reduces water oil separating and distillation separation's work load's super high molecular weight polyethylene fiber front spinning gel silk water trap belongs to macromolecular material production technical field.
Background
Ultra-high molecular weight polyethylene fibers (UHMWPE), also known as high-strength high-modulus polyethylene fibers, are high-performance fibers made of polyethylene having a relative molecular weight of more than 100 ten thousand; the fiber reinforced composite material prepared from the ultra-high molecular weight polyethylene fiber has the advantages of light weight, impact resistance, high dielectric property and the like, and is widely applied to the fields of aerospace, sea defense, weaponry and daily industry.
In the prior art, the gel spinning technology is usually adopted for preparing the ultra-high molecular weight polyethylene fiber, the prepared spinning solution is melted and extruded by a double-screw extruder, then is spun by a spinning box and enters a cooling water tank for cooling and forming to obtain gel strands, and then the gel strands are collected in a filament containing barrel.
And in this prior art in the super high molecular weight polyethylene fiber gel strand silk output in-process does not have water trap, directly will be sent into to contain the silk bucket by the gel strand silk of cooling shaping in the cooling trough, and the water in the cooling trough can enter into containing the silk bucket along with the gel strand silk this moment, has increased follow-up oil-water separation and distillation separation's work load, and the cooling water that the gel strand silk carried and a small part of solvent in the operation in-process drop easily in the production region simultaneously, lead to the ground in the production region to wet and slide and have had serious potential safety hazard, and caused serious energy, solvent and water waste, for this we provide a water trap of super high molecular weight polyethylene fiber nascent fibre.
SUMMERY OF THE UTILITY MODEL
The to-be-solved main technical problem of the utility model is to provide a simple structure, the operation is simple and easy, can be used for getting rid of the moisture on the gel strand silk, reduces the super high molecular weight polyethylene fiber front spinning gel silk water trap of oil-water separation and distillation separation's work load.
In order to solve the technical problem, the utility model provides a following technical scheme:
the utility model provides an ultra high molecular weight polyethylene fiber pre-spun gel silk water trap, includes the lift basin, and one side of lift basin is provided with the gas transmission and is responsible for, and the end of giving vent to anger that the gas transmission was responsible for is provided with a plurality of air outlet assembly that are used for the output air current and blow off the moisture that carries on the gel strand silk in parallel.
The following is the utility model discloses to above-mentioned technical scheme's further optimization:
the air outlet assembly comprises an upper air knife and a lower air knife which are arranged on one side of the lifting water tank, and air inlet ends of the upper air knife and the lower air knife are communicated with an air outlet end of the air transmission main pipe respectively.
Further optimization: the upper air knives and the lower air knives are arranged in parallel and staggered mode from top to bottom, and water removing channels are arranged between the upper air knives and the lower air knives.
Further optimization: and an air outlet notch communicated with the inner cavity of the water removal channel is formed in one side surface of each of the upper air knife and the lower air knife, which is close to the water removal channel.
Further optimization: the upper air knife and the lower air knife integrally rotate to adjust the angle between the upper air knife and the gel strand silk breadth.
Further optimization: and a guide assembly for guiding gel strands to pass through a water removal channel between the upper air knife and the lower air knife is arranged between the upper air knife and the lower air knife.
Further optimization: the guide assembly comprises a plurality of guide rollers, and the guide rollers are sequentially arranged in parallel at intervals.
Further optimization: the air supply assembly is communicated with the air inlet end of the air transmission main pipe and comprises a fan arranged on one side of the air transmission main pipe, and the air outlet end of the fan is communicated with the air inlet end of the air transmission main pipe.
Further optimization: the fan is a variable frequency fan, and the fan controls the air delivery volume by a variable frequency controller.
Further optimization: and an overflow water tank for receiving water drops blown off by the upper air knife and the lower air knife is fixedly arranged on one side of the lifting water tank and below the lower air knife.
The above technical scheme is adopted in the utility model, when using, at first with the cooling trough in the fashioned gel strand silk of cooling water through the discharge gate output of cooling trough to make this gel strand silk make its through dewatering channel through the direction of guide roll.
The fan is started at the moment, the fan generates air quantity when working and conveys the air quantity into the air conveying main pipe, then the air of the air conveying main pipe can be introduced into the upper air knife and the lower air knife and is discharged through the air outlet notches on the upper air knife and the lower air knife to blow gel strands, water drops on the gel strands are blown down, the blown water drops fall into the overflow water tank, water carried on the gel strands is removed, the workload of oil-water separation and distillation separation is reduced, the use energy consumption cost is low, meanwhile, potential safety hazards are eliminated, and the production safety is greatly improved.
The above technical scheme is adopted in the utility model, think about ingenious, rational in infrastructure, the effect of make full use of wind force down with the drop of water that carries on the gel strand silk blow down to the drop of water that blows down falls to collect and get back to in the water circulating system in the overflow launder, thereby reach the purpose of getting rid of moisture on the gel strand silk, and then the work load of oil-water separation and distillation separation has significantly reduced, and greatly reduced the energy consumption cost, eliminated the potential safety hazard simultaneously again, improve the security of production greatly.
The present invention will be further explained with reference to the drawings and examples.
Drawings
Fig. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
fig. 2 is a front view of the overall structure of the embodiment of the present invention.
In the figure: 1-a fan; 2-air feeding knife; 3, air discharging; 4-overflow water tank; 5-gel thread; 6-lifting the water tank; 7-a main gas transmission pipe and 8-an air outlet notch; 9-guide roll.
Detailed Description
Example (b): referring to fig. 1-2, a dewatering device for ultra-high molecular weight polyethylene fiber pre-spun gel yarns comprises a lifting water tank 6, wherein one side of the lifting water tank 6 is provided with a gas transmission main pipe 7, and the gas outlet end of the gas transmission main pipe 7 is provided with a plurality of gas outlet assemblies in parallel for outputting gas flow and blowing off moisture carried on gel yarns 5.
The lifting water tank 6 is in the prior art, and cooling water is stored in the lifting water tank 6.
By the design, the silk yarns sprayed by the spinning beam can enter the cooling water tank 6 and are cooled and molded by the cooling water in the cooling water tank 6, and gel silk strips 5 are obtained.
The air outlet assembly comprises an upper air knife 2 and a lower air knife 3 which are arranged on one side of the discharge end of the cooling water tank 6, and the air inlet ends of the upper air knife 2 and the lower air knife 3 are communicated with the air outlet end of the air transmission main pipe 7 respectively.
The upper air knives 2 and the lower air knives 3 are arranged in parallel and staggered from top to bottom, and a water removal channel is arranged between the upper air knives 2 and the lower air knives 3.
And the upper air knife 2 and the lower air knife 3 are respectively provided with an air outlet notch 8 communicated with the inner cavity of the water removing channel on one side surface close to the water removing channel.
The whole length of the air outlet notch 8 is matched with the breadth width of the gel strand silk 5 output from the discharging end of the lifting water tank 6.
By the design, the gel strands 5 cooled and formed in the cooling water tank 6 can be output through the discharge hole, the gel strands 5 pass through the water removal channel, at the moment, the air in the air transmission main pipe 7 is introduced into the upper air knife 2 and the lower air knife 3, and the air in the upper air knife 2 and the lower air knife 3 is discharged through the air outlet notch 8 and blown to the gel strands 5;
and then can blow the water droplet on the gel strand silk 5 down through the effect of this wind power, realize the water of getting rid of on the gel strand silk 5 then to realize getting rid of the moisture on the gel strand silk 5 to reach the purpose of getting rid of the moisture on the gel strand silk 5, reduced the work load of oil-water separation and distillation separation, and the energy consumption cost is low.
The upper air knife 2 and the lower air knife 3 can integrally and rotatably adjust the angle between the upper air knife 2 and the lower air knife 3 and the breadth of the gel silk 5.
By the design, the angle between the upper air knife 2 and the lower air knife 3 and the breadth of the gel silk 5 can be adjusted, and the whole water removing effect can be achieved.
The both ends of going up air sword 2 and leeward sword 3 can be provided with the support frame that is used for supporting installation going up air sword 2 and leeward sword 3 respectively, and the both ends of going up air sword 2 and leeward sword 3 are respectively through pivot and support frame swing joint, also can set up locking Assembly on the support frame and be used for fixing the position between going up air sword 2 and leeward sword 3 and the support frame.
By the design, the upper air knife 2 and the lower air knife 3 can be supported and installed by the support frame, and then the angle between the upper air knife 2, the lower air knife 3 and the breadth of the gel strand silk 5 can be adjusted.
A guide assembly for guiding the gel strands 5 to pass through a water removal channel between the upper air knife 2 and the lower air knife 3 is arranged between the upper air knife 2 and the lower air knife 3.
The guide assembly comprises a plurality of guide rollers 9 arranged between the upper air knife 2 and the lower air knife 3, and the guide rollers 9 are respectively arranged in parallel at intervals in sequence.
The design is that the gel thread 5 can conveniently pass through the water removing channel between the upper air knife 2 and the lower air knife 3 through the guidance and the guidance of the guide roller 9.
And the air inlet end of the main air transmission pipe 7 is communicated with an air supply assembly for conveying air quantity into the main air transmission pipe 7.
The air supply assembly comprises a fan 1 arranged on one side of an air transmission main pipe 7, the air outlet end of the fan 1 is communicated with the air inlet end of the air transmission main pipe 7, and the air inlet end of the fan 1 is communicated with the outside atmosphere.
The fan 1 is fixedly connected with the outside of the lifting water tank 6.
Design like this, accessible fan 1 work produces the amount of wind and carries to in the gas transmission is responsible for 7, and then the wind that the gas transmission is responsible for 7 can let in to last wind sword 2 and down wind sword 3 in to discharge through last wind sword 2 and the air-out notch 8 on the wind sword 3 down and realize blowing to gel strand silk 5.
The fan 1 is a variable frequency fan, and the fan 1 controls the air delivery volume by a variable frequency controller.
The connection circuit among the frequency conversion controller, the fan 1 and the power supply is the prior art and is not described herein again.
And an overflow water tank 4 for receiving water drops blown off by the upper air knife 2 and the lower air knife 3 is fixedly arranged on one side of the lifting water tank 6 and below the lower air knife 3.
The inner cavity of the overflow water tank 4 is communicated with the inner cavity of the lifting water tank 6.
Due to the design, when the moisture carried on the gel strand 5 is blown down by the air blown out from the air outlet notches 8 of the upper air knife 2 and the lower air knife 3, the blown water can fall into the overflow water tank 4, and then the blown water can be received by the overflow water tank 4, so that the problem that the ground is wet and slippery due to the fact that cooling water and a solvent drop in a production area is avoided, potential safety hazards can be eliminated, and the production safety is greatly improved.
When in use, the gel filament 5 formed by cooling the cooling water in the cooling water tank 6 is discharged through the discharge port of the cooling water tank 6, and the gel filament 5 is guided by the guide roller 9 and passes through the water removal channel.
At the moment, the fan 1 is started, the fan 1 works to generate air quantity and conveys the air quantity to the air transmission main pipe 7, then the air of the air transmission main pipe 7 can be introduced into the upper air knife 2 and the lower air knife 3 and is discharged through the air outlet notches 8 on the upper air knife 2 and the lower air knife 3 to blow the gel strand silk 5, so that water drops on the gel strand silk 5 are blown down, the blown water drops fall into the overflow water tank 4, then the water carried on the gel strand silk 5 is removed, the workload of oil-water separation and distillation separation is reduced, the use energy consumption cost is low, meanwhile, potential safety hazards are eliminated, and the production safety is greatly improved.
And the variable frequency controller is used for adjusting the air delivery volume of the fan 1 and adjusting the angles between the upper air knife 2, the lower air knife 3 and the breadth of the gel strand silk 5, so that the dewatering effect can be adjusted.
For those skilled in the art, based on the teachings of the present invention, changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims (10)
1. The utility model provides a spin gel silk water trap before ultra high molecular weight polyethylene fibre, includes lift basin (6), its characterized in that: one side of the lifting water tank (6) is provided with a gas transmission main pipe (7), and the gas outlet end of the gas transmission main pipe (7) is provided with a plurality of gas outlet components which are used for outputting gas flow and blowing off moisture carried on the gel strand silk (5) in parallel.
2. The water removing device for the ultra-high molecular weight polyethylene fiber pre-spun gel silk according to claim 1, characterized in that: the air outlet assembly comprises an upper air knife (2) and a lower air knife (3) which are arranged on one side of the lifting water tank (6), and the air inlet ends of the upper air knife (2) and the lower air knife (3) are communicated with the air outlet end of the air transmission main pipe (7) respectively.
3. The water removing device for the ultra-high molecular weight polyethylene fiber pre-spun gel silk according to claim 2, characterized in that: the upper air knives (2) and the lower air knives (3) are arranged in parallel and staggered mode from top to bottom, and a water removal channel is arranged between the upper air knives (2) and the lower air knives (3).
4. The water removing device for the ultra-high molecular weight polyethylene fiber pre-spun gel silk according to claim 3, characterized in that: and an air outlet notch (8) communicated with the inner cavity of the upper air knife (2) and the lower air knife (3) is formed in one side surface close to the water removal channel respectively.
5. The water removing device for the ultra-high molecular weight polyethylene fiber pre-spun gel silk according to claim 4, characterized in that: the upper air knife (2) and the lower air knife (3) integrally rotate to adjust the angle between the upper air knife and the breadth of the gel strand silk (5).
6. The water removing device for the ultra-high molecular weight polyethylene fiber pre-spun gel silk according to claim 5, characterized in that: a guide assembly used for guiding gel strands (5) to pass through a water removal channel between the upper air knife (2) and the lower air knife (3) is arranged between the upper air knife (2) and the lower air knife (3).
7. The water removing device for the ultra-high molecular weight polyethylene fiber pre-spun gel silk according to claim 6, characterized in that: the guide assembly comprises a plurality of guide rollers (9), and the guide rollers (9) are sequentially arranged in parallel at intervals.
8. The water removing device for the ultra-high molecular weight polyethylene fiber pre-spun gel silk according to claim 7, characterized in that: the air supply assembly is communicated with the air inlet end of the air transmission main pipe (7) and comprises a fan (1) arranged on one side of the air transmission main pipe (7), and the air outlet end of the fan (1) is communicated with the air inlet end of the air transmission main pipe (7).
9. The water removing device for the ultra-high molecular weight polyethylene fiber pre-spun gel silk according to claim 8, characterized in that: the fan (1) is a variable frequency fan, and the fan (1) controls the air delivery volume by a variable frequency controller.
10. The water removing device for the ultra-high molecular weight polyethylene fiber pre-spun gel silk according to claim 9, characterized in that: and an overflow water tank (4) for receiving water drops blown off by the upper air knife (2) and the lower air knife (3) is fixedly arranged on one side of the lifting water tank (6) and below the lower air knife (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020258166.4U CN211814732U (en) | 2020-03-05 | 2020-03-05 | Water removing device for pre-spun gel silk of ultra-high molecular weight polyethylene fiber |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020258166.4U CN211814732U (en) | 2020-03-05 | 2020-03-05 | Water removing device for pre-spun gel silk of ultra-high molecular weight polyethylene fiber |
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| CN211814732U true CN211814732U (en) | 2020-10-30 |
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| CN202020258166.4U Active CN211814732U (en) | 2020-03-05 | 2020-03-05 | Water removing device for pre-spun gel silk of ultra-high molecular weight polyethylene fiber |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116411398A (en) * | 2023-06-12 | 2023-07-11 | 汕头市通艺织造业有限公司 | Environment-friendly energy-saving automatic infiltration coloring device and method for zipper gray fabric belt |
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2020
- 2020-03-05 CN CN202020258166.4U patent/CN211814732U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116411398A (en) * | 2023-06-12 | 2023-07-11 | 汕头市通艺织造业有限公司 | Environment-friendly energy-saving automatic infiltration coloring device and method for zipper gray fabric belt |
| CN116411398B (en) * | 2023-06-12 | 2023-08-01 | 汕头市通艺织造业有限公司 | Environment-friendly energy-saving automatic infiltration coloring device and method for zipper gray fabric belt |
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Address after: 261502 office room 1, building 7, No. 2158, Yaoqian Road, Chaoyang Street, Gaomi City, Weifang City, Shandong Province Patentee after: Xingyu Security Technology Group Co.,Ltd. Address before: 261502 office room 1, building 7, No. 2158, Yaoqian Road, Chaoyang Street, Gaomi City, Weifang City, Shandong Province Patentee before: XINGYU SECURITY AND PROTECTION TECHNOLOGY Co.,Ltd. |