CN211812651U - Automatic film separating machine - Google Patents

Abstract

The utility model relates to the technical field of automation equipment, in particular to an automatic film separating machine, which comprises a film separating mechanism capable of driving a material belt to convey along a set direction, wherein the film separating mechanism comprises a material disc, a material discharging track, a film rolling mechanism and a separating block, raw materials are rolled in the material disc, the material discharging track is provided with a track groove, the raw materials are conveyed to the track groove by the material disc, and the set direction is the extending direction of the track groove; the film rolling mechanism comprises a first motor and a material receiving wheel which can be driven by the first motor to rotate; the separation piece sets up in ejection of compact track, and the separation piece can be with raw materials separation for being the material area and the protection film of separation attitude, and the material area after the separation can carry the work piece and continue to carry along the extending direction in ejection of compact orbital track groove. Thereby the staff can directly pick up the work piece from the material area, need not to cut every work piece and tear the protection film through the scissors, can save the operation manpower to guarantee the stability of product quality, be favorable to the promotion of productivity, still can avoid the staff to take place the industrial injury simultaneously.

Description

Automatic film separating machine

Technical Field

The utility model relates to an automation equipment technical field especially relates to an automatic film separating machine.

Background

Workpiece parts come from the material mode in 3C electron trade have coil stock, sheet stock etc. and the sheet stock is because the cost is low, conveniently gets and puts, is more suitable manual line use, and the coil stock is convenient automatic getting and putting, therefore a lot of workpiece parts are in order to better satisfy the automated production demand, and the come material mostly takes the coil stock mode.

However, due to the particularity of the shape or structure of part of workpiece parts, incoming materials can only adopt coiled materials but not sheet materials, so that when the workpiece parts are used on a manual line, workers need to shear each workpiece part on the coiled materials by using scissors and tear off the protective film to take out the workpiece parts for use on an assembly line, the operation is very inconvenient, labor is wasted, the productivity is influenced, and the risk of injury caused by the scissors is also existed when the workers use the scissors.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: the utility model provides an automatic film separating machine to solve the incoming material among the correlation technique and be the coil stock and when being applied to the manual line, the inconvenient operation, the productivity is lower problem.

The utility model provides an automatic film separating machine, this automatic film separating machine are arranged in separating the work piece in the raw materials, the raw materials include material area and adhesion in the protection film in material area, the interval is equipped with a plurality of storing grooves on the material area, each the homoenergetic is stored in the storing groove the work piece, the protection film can with the work piece encapsulate in the storing groove, automatic film separating machine is including driving the membrane separating mechanism that the material area was carried along setting for the direction:

the membrane separation mechanism includes:

the raw materials are wound on the material tray;

the discharging rail is provided with a rail groove, the raw materials are conveyed to the rail groove by the charging tray, and the set direction is the extending direction of the rail groove;

the film winding mechanism comprises a first motor and a material receiving wheel which can be driven by the first motor to rotate; and

the separation block is arranged on the discharging track and can separate the raw materials into the material belt and the protective film in a separated state.

As an optimal technical scheme of the automatic film separating machine, the film separating mechanism further comprises a supporting rod pivoted with the material disc, a support pivoted with the supporting rod and a locking piece capable of locking the relative position of the supporting rod and the support.

As an optimal technical scheme of the automatic film separating machine, an arc hole is formed in the support, the supporting rod is opposite to the rotating center of the support and the circle center of the arc hole are overlapped, a threaded hole is formed in the supporting rod, and the locking piece movably penetrates through the arc hole.

As an optimal technical scheme of the automatic film separating machine, the automatic film separating machine further comprises a cutting mechanism, a base and an electric cabinet arranged on the base, wherein the cutting mechanism is arranged on the base and follows the set direction, the cutting mechanism is located at the downstream of the separating block, and the cutting mechanism can cut off the material belt.

As an optimal technical scheme of the automatic film separating machine, the cutting mechanism comprises a power assembly, a cutter holder and a supporting block, the cutter holder is arranged on the discharging track, the cutter holder and the cutter are respectively arranged on two opposite sides of the material belt, the cutter is in sliding fit with the supporting block, and the power assembly can drive the cutter to move in a reciprocating manner, so that the cutter is separated from the material belt, or the cutter is abutted against the cutter holder.

As an optimal technical scheme of the automatic film separating machine, the automatic film separating machine further comprises a photoelectric sensor, the photoelectric sensor is arranged on the base and corresponds to the cutting mechanism, and the photoelectric sensor is configured to monitor the material belt and drive the cutting mechanism to cut the material belt.

As an optimal technical scheme of the automatic film separating machine, the power assembly comprises a power piece and a push block, an inclined plane is arranged on the push block, the cutter is abutted to the inclined plane, the power piece can drive the push block to reciprocate along the horizontal direction, and the inclined plane can push the cutter to reciprocate along the vertical direction.

As a preferred technical scheme of the automatic film separating machine, the automatic film separating machine further comprises a driving mechanism;

the driving mechanism comprises a second motor, a driving wheel in transmission connection with the second motor and a plurality of driving teeth arranged on the driving wheel, the driving teeth are distributed at equal intervals along the circumferential direction of the driving wheel, a plurality of tooth holes are formed in the material belt at equal intervals, and the driving teeth can be meshed with the tooth holes.

As the preferred technical scheme of automatic film separating machine, ejection of compact track includes:

the track groove is arranged on the track block;

the first pressing plate is arranged on the track block, is positioned at the upstream of the separation block along the set direction, and partially or completely shields the track; and

and the second pressing plate is arranged on the track block, is positioned at the downstream of the separation block along the set direction, and partially or completely shields the track.

As an optimal technical scheme of the automatic film separating machine, the automatic film separating machine further comprises a piece taking mechanism, the piece taking mechanism comprises a holding rod and a suction nozzle arranged on the holding rod, and the suction nozzle is used for adsorbing the workpiece.

The utility model has the advantages that:

the utility model provides an automatic film separating machine, this automatic film separating machine include membrane separating mechanism, and membrane separating mechanism includes charging tray, ejection of compact track, film winding mechanism and separation piece. The material tray conveys the raw materials to the track groove of the discharging track, the raw materials are separated into the material belt and the protective film in a separated state through the separation block, the separated protective film is wound on the material receiving wheel of the film rolling mechanism, and the separated material belt can carry the workpieces to continue conveying along the extending direction of the track groove of the discharging track. When the raw materials is used for supplying with the work piece for the manual line, the staff can directly pick up the work piece from the material area, need not to cut every work piece down and tear the protection film through the scissors, can save the operation manpower to guarantee product quality's stability, be favorable to the promotion of productivity, still can avoid the staff to take place the industrial injury simultaneously.

Drawings

Fig. 1 is a schematic structural view of an automatic film separator in an embodiment of the present invention;

FIG. 2 is a schematic structural view of the automatic film separator after the electric cabinet is removed in the embodiment of the present invention;

fig. 3 is a first schematic structural diagram of a cutting mechanism and a power assembly according to an embodiment of the present invention;

fig. 4 is a second schematic structural view of the cutting mechanism and the power assembly according to the embodiment of the present invention;

fig. 5 is a third schematic structural view of the cutting mechanism and the power assembly in the embodiment of the present invention;

fig. 6 is an enlarged view at a in fig. 1.

In the figure:

100. raw materials; 101. a protective film; 102. a material belt; 103. a storage tank; 104. a perforation; 200. a workpiece;

1. a membrane separation mechanism; 11. a material tray; 12. a discharge rail; 121. a track block; 122. a first platen; 123. a second platen; 124. a track groove; 13. a film winding mechanism; 131. a first motor; 132. a material receiving wheel; 14. separating the blocks; 15. a guide wheel; 16. a support bar; 17. a support; 171. a circular arc hole; 18. a locking member;

2. a pickup mechanism; 21. a holding rod; 22. a suction nozzle;

3. a cutting mechanism; 31. a power assembly; 311. a power member; 312. a push block; 3121. a bevel; 32. a cutter; 33. a cutter seat; 34. a support block; 35. a slide rail; 36. a sliding table;

4. a drive mechanism; 41. a second motor; 42. a drive wheel; 43. a drive tooth;

5. a base;

6. an electric cabinet.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Where the terms "first position" and "second position" are two different positions, and where a first feature is "over", "above" and "on" a second feature, it is intended that the first feature is directly over and obliquely above the second feature, or simply means that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

As shown in fig. 1 to 6, the embodiment provides an automatic film separating machine, which is used for separating a workpiece 200 from a raw material 100, the raw material 100 includes a material tape 102 and a protective film 101 adhered to the material tape 102, a plurality of storage slots 103 are arranged on the material tape 102 at intervals, the workpiece 200 can be stored in each storage slot 103, and the protective film 101 can encapsulate the workpiece 200 in the storage slot 103.

The automatic film separating machine comprises a film separating mechanism 1. The film separation mechanism 1 can separate the raw material 100 into the material tape 102 and the protective film 101 in a separated state, that is, the protective film 101 and the material tape 102 are separated from each other. Wherein, the notch of the storage groove 103 on the material belt 102 is opened, so that the workpiece 200 can be taken out from the storage groove 103. The film separating mechanism 1 can separate the tape 102 from the protective film 101 and can drive the tape 102 to feed in a predetermined direction. Thus, compare prior art, when raw materials 100 was used for supplying with work piece 200 for the hand line, the staff need not to cut every work piece 200 through the scissors and tear protection film 101 off, can save the operation manpower to guarantee the stability of product quality, be favorable to the promotion of productivity, still can avoid the staff to take place the industrial injury simultaneously.

Specifically, as shown in fig. 1 and 2, the membrane separation mechanism 1 includes a tray 11, a discharge rail 12, a membrane winding mechanism 13, and a separation block 14. The raw material 100 is taken up in the tray 11, the discharging rail 12 has a rail groove 124, the raw material 100 is conveyed to the rail groove 124 from the tray 11, and the film winding mechanism 13 includes a first motor 131 and a material receiving wheel 132 capable of being driven by the first motor 131 to rotate. The separating block 14 is disposed on the discharging rail 12, the separating block 14 can separate the raw material 100 into the material tape 102 and the protective film 101 in a separated state, the protective film 101 is wound on the receiving wheel 132 by the driving of the first motor 131, and the separated material tape 102 is conveyed forward along a set direction by pulling the protective film 101. As shown in the ON direction in fig. 1, the setting direction is the extending direction of the rail groove 124. In this embodiment, the separating block 14 is disposed above the track groove 124, the raw material 100 passes through the separating block 14 from below the separating block 14, and then the protective film 101 is separated from the material tape 102, and the separated protective film 101 is wound around the material receiving wheel 132 along the OM direction in fig. 1. The OM direction forms an included angle with the set direction.

In this embodiment, the discharging rail 12 includes a rail block 121, a first pressing plate 122, and a second pressing plate 123. The track groove 124 is disposed in the track block 121. The first pressing plate 122 and the second pressing plate 123 are both disposed on the track block 121, and along the set direction, the first pressing plate 122 is located upstream of the separation block 14, and the second pressing plate 123 is located downstream of the separation block 14, that is, the first pressing plate 122 and the second pressing plate 123 are respectively located on two opposite sides of the separation block 14. The first presser plate 122 prevents the raw material 100 from being separated from the track groove 124; the second pressing plate 123 can prevent the material tape 102 from being separated from the track groove 124, so as to ensure that the running direction of the raw material 100 and the material tape 102 is stable. Preferably, in this embodiment, the number of the first pressing plates 122 and the second pressing plates 123 is two, the two first pressing plates 122 are oppositely disposed on two sides of the width direction of the track groove 124 and above the notch of the track groove 124, and the width between the two first pressing plates 122 is smaller than the width of the raw material 100, so as to shield the track groove 124 partially or completely and prevent the raw material 100 from being separated from the track groove 124. The two second pressing plates 123 are oppositely disposed on two sides of the width direction of the track groove 124, the second pressing plates 123 are located above the notches of the track groove 124, and the width between the two second pressing plates 123 is smaller than the width of the material tape 102, so that the track groove 124 is partially or completely shielded, and the raw material 100 can be prevented from being separated from the track groove 124.

Alternatively, as shown in fig. 1 and 2, the membrane separation mechanism 1 further includes a guide wheel 15, and the raw material 100 is guided by the guide wheel 15 into the track groove 124, so that the input direction of the raw material 100 is ensured to be stable.

Optionally, as shown in fig. 1 and 2, the membrane separation mechanism 1 further includes a support bar 16 pivotally connected to the tray 11, a bracket 17 pivotally connected to the support bar 16, and a lock member 18 capable of locking the relative positions of the support bar 16 and the bracket 17. So set up, be convenient for adjust the relative angle of charging tray 11 and ejection of compact track 12 to the output that makes raw materials 100 can be smooth and easy. Specifically, the bracket 17 is provided with an arc hole 171, the center of the relative rotation between the support rod 16 and the bracket 17 (i.e., the rotation center of the support rod 16 rotates relative to the bracket 17) coincides with the center of the arc hole 171, the support rod 16 is provided with a threaded hole, and the locking member 18 movably penetrates through the arc hole 171. Therefore, the discharging angle of the tray 11 can be adjusted by adjusting the position of the locking piece 18 in the circular hole 171. In this embodiment, the locking member 18 is specifically a bolt, a threaded hole (not shown in the drawings) is formed in the support rod 16, the bolt passes through the circular arc hole 171 and is screwed into the threaded hole, and the support rod 16 and the bracket 17 are fixed by the bolt.

Optionally, as shown in fig. 3 to 5, the automatic film separator further includes a cutting mechanism 3, a base 5, and an electric cabinet 6 disposed on the base 5, and the discharge rail 12, the support 17, and the cutting mechanism 3 are fixed and disposed on the base 5. The first motor 131 is supported by the base 5. The cutting mechanism 3 is located downstream of the separation block 14 in the setting direction, and the cutting mechanism 3 can cut the tape 102. By providing the cutting mechanism 3, the tape 102 taken out of the workpiece 200 can be cut off, so as to avoid the tape 102 being too long to affect the transportation along the set direction. Specifically, the cutting mechanism 3 includes a power assembly 31, a cutter 32, a cutter seat 33 and a supporting block 34, the cutter seat 33 is disposed on the discharging track 12, the cutter seat 33 and the cutter 32 are respectively disposed on two opposite sides of the material tape 102, the cutter 32 is in sliding fit with the supporting block 34, and the power assembly 31 can drive the cutter 32 to move back and forth, so that the cutter 32 is separated from the material tape 102, or the cutter 32 is abutted against the cutter seat 33 to cut off the material tape 102. In this embodiment, the supporting block 34 is provided with a sliding rail 35, the cutter 32 is provided with a sliding table 36, and the sliding table 36 is slidably disposed on the sliding rail 35, so as to realize the relative sliding between the cutter 32 and the supporting block 34. The power assembly 31 comprises a power piece 311 and a push block 312, wherein the power piece 311 is supported by the base 5. The push block 312 is provided with an inclined surface 3121, the cutting knife 32 abuts against the inclined surface 3121, the power part 311 can drive the push block 312 to reciprocate along the horizontal direction, and the inclined surface 3121 can push the cutting knife 32 to reciprocate along the vertical direction. So set up, be convenient for rational utilization space, make shutdown mechanism 3 whole compact. The power member 311 is preferably an air cylinder, but the power member 311 may be replaced with an electric push rod, a cam mechanism, or the like. In other embodiments, the power member 311 may be directly connected to the cutting blade 32 to drive the cutting blade 32 to move up and down in the vertical direction.

Optionally, the automatic film separator further includes a photoelectric sensor (not shown in the drawings), which is disposed on the base and corresponds to the cutting mechanism 3, and is configured to monitor whether the material tape 102 has been conveyed to the cutting mechanism 3 and drive the cutting mechanism 3 to cut the material tape 102. It can be understood that the automatic film separator further comprises a controller, the controller is respectively connected with the photoelectric sensors, when the photoelectric sensors detect the material tape 102, it indicates that the material tape 102 has been conveyed to the cutting mechanism 3 and exceeds the cutting mechanism 3 by a set distance, the photoelectric sensors send a first level signal to the controller, and the controller controls the cylinders to eject, so as to push the push blocks 312 and the cutters 32 to move, so as to cut off the excessively long material tape 102. When the photoelectric sensor does not detect the material belt 102, the photoelectric sensor sends a second level signal to the controller, the controller controls the cylinder to retract, and the cutter 32 is separated from the material belt. So set up, accessible photoelectric sensor monitors to realize cutting off automatically to overlength material area 102. The specific value of the set distance can be set according to actual needs.

Optionally, as shown in fig. 3 to 5, the automatic film separator further includes a driving mechanism 4. The drive mechanism 4 includes a second motor 41, a drive wheel 42 and a plurality of drive teeth 43. Wherein the second motor 41 is supported by the base 5. The second motor 41 is in transmission connection with the driving wheel 42 for driving the driving wheel 42 to rotate, the plurality of driving teeth 43 are distributed at equal intervals along the circumferential direction of the driving wheel 42, the material belt 102 is provided with a plurality of tooth holes 104 at equal intervals, and the driving teeth 43 can be meshed with the tooth holes 104. When the second motor 41 drives the driving wheel 42 to rotate, the tape 102 can be driven to convey in the set direction under the action of the driving teeth 43, and the driving mechanism 4 can provide enough driving force for the tape 102 in cooperation with the film winding mechanism 13.

As shown in fig. 1 and 6, the automatic film splitter further comprises a picking mechanism 2, and the picking mechanism 2 can pick up the workpieces 200 stored in the storage tank 103 and transfer the workpieces to the production line. The pick-up mechanism 2 comprises a holding rod 21 and a suction nozzle 22 arranged on the holding rod 21, wherein the suction nozzle 22 is used for sucking the workpiece 200, and the holding rod 21 is used for being connected with a vacuum generating device. The pickup mechanism 2 can be held by an operator to perform work. In other embodiments, the picking mechanism 2 may be replaced by a robotic arm, which may automatically pick up the workpiece.

It is obvious that the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (10)

1. An automatic film separating machine is used for separating workpieces (200) in raw materials (100), the raw materials (100) comprise a material belt (102) and a protective film (101) adhered to the material belt (102), a plurality of storage grooves (103) are formed in the material belt (102) at intervals, the workpieces (200) can be stored in the storage grooves (103), the workpieces (200) can be packaged in the storage grooves (103) through the protective film (101), and the automatic film separating machine is characterized by comprising a film separating mechanism (1) capable of driving the material belt (102) to convey in a set direction; the membrane separation mechanism (1) comprises:

the material tray (11), the said raw materials (100) are rolled up in the said material tray (11);

a discharge rail (12) having a rail groove (124), the raw material (100) being transported from the tray (11) to the rail groove (124), the predetermined direction being an extending direction of the rail groove (124);

the film winding mechanism (13) comprises a first motor (131) and a material receiving wheel (132) driven by the first motor (131) to rotate; and

and a separation block (14) which is provided on the discharge rail (12), wherein the separation block (14) can separate the raw material (100) into a material belt (102) and a protective film (101) in a separated state.

2. The automatic film separating machine according to claim 1, characterized in that the film separating mechanism (1) further comprises a support bar (16) pivoted to the material tray (11), a bracket (17) pivoted to the support bar (16), and a locking member (18) capable of locking the relative positions of the support bar (16) and the bracket (17).

3. The automatic film separating machine according to claim 2, wherein an arc hole (171) is formed in the support (17), the support rod (16) is opposite to the rotation center of the support (17) and the circle center of the arc hole (171) coincide, a threaded hole is formed in the support rod (16), and the locking piece (18) is movably arranged in the arc hole (171) in a penetrating manner.

4. The automatic film separator according to claim 1, further comprising a cutting mechanism (3), a base (5) and an electric cabinet (6) arranged on said base (5), wherein said cutting mechanism (3) is arranged on said base (5), said cutting mechanism (3) is located downstream of said separating block (14) along said set direction, and said cutting mechanism (3) is capable of cutting said strip of material (102).

5. The automatic film separating machine according to claim 4, wherein the cutting mechanism (3) comprises a power assembly (31), a cutter (32), a cutter seat (33) and a support block (34), the cutter seat (33) is disposed on the discharging track (12), the cutter seat (33) and the cutter (32) are respectively disposed on two opposite sides of the material belt (102), the cutter (32) is in sliding fit with the support block (34), and the power assembly (31) can drive the cutter (32) to reciprocate so as to separate the cutter (32) from the material belt (102) or make the cutter (32) abut against the cutter seat (33).

6. The automatic film separator according to claim 4, further comprising a photoelectric sensor disposed on said base (5) and corresponding to said severing mechanism (3), said photoelectric sensor being configured to monitor said strip of material (102) and actuate said severing mechanism (3) to sever said strip of material (102).

7. The automatic film separating machine according to claim 5, wherein the power assembly (31) comprises a power member (311) and a push block (312), an inclined surface (3121) is provided on the push block (312), the cutting knife (32) abuts against the inclined surface (3121), the power member (311) can drive the push block (312) to reciprocate along a horizontal direction, and the inclined surface (3121) can drive the cutting knife (32) to reciprocate along a vertical direction.

8. The automatic film separator according to claim 4, characterized in that it further comprises a drive mechanism (4);

the driving mechanism (4) comprises a second motor (41), a driving wheel (42) in transmission connection with the second motor (41) and a plurality of driving teeth (43) arranged on the driving wheel (42), the driving teeth (43) are distributed at equal intervals along the circumferential direction of the driving wheel (42), a plurality of tooth holes (104) are arranged on the material belt (102) at equal intervals, and the driving teeth (43) can be meshed with the tooth holes (104).

9. The automatic film separator according to any one of claims 1 to 8, characterized in that said outfeed track (12) comprises:

a rail block (121), the rail groove (124) being provided to the rail block (121);

a first pressing plate (122) provided to the rail block (121), the first pressing plate (122) being located upstream of the separation block (14) in the setting direction, the first pressing plate (122) shielding the rail groove (124) partially or entirely; and

and the second pressing plate (123) is arranged on the track block (121), the second pressing plate (123) is positioned at the downstream of the separation block (14) along the set direction, and the second pressing plate (123) partially or completely shields the track groove (124).

10. The automatic film separating machine according to any one of claims 1 to 8, further comprising a pickup mechanism (2), wherein the pickup mechanism (2) comprises a holding rod (21) and a suction nozzle (22) arranged on the holding rod (21), and the suction nozzle (22) is used for sucking the workpiece (200).

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