CN211812138U

CN211812138U - Blanking device of optical device TO press-connection machine in 100G optical module

Info

Publication number: CN211812138U
Application number: CN201922441940.5U
Authority: CN
Inventors: 王苗庆; 汪泽军; 程少娟
Original assignee: Shaoxing Zktel Equipment Co ltd
Current assignee: Shaoxing Zktel Equipment Co ltd
Priority date: 2019-12-27
Filing date: 2019-12-27
Publication date: 2020-10-30
Anticipated expiration: 2029-12-27

Abstract

The utility model discloses an unloader of optical device TO press-connection machine in 100G optical module, conveyor and at least one unloading station of setting on the workstation, conveyor conveys the optical device on the unloading station, the unloading station includes receiving mechanism and is used for pushing away the pushing equipment in the receiving mechanism with the optical device on the transmission, conveyor includes two base plates of fixing on the workstation, be equipped with the base plate groove on the base plate, base plate inslot rotation is connected with the pivot, be fixed with the band pulley in the pivot, two band pulleys pass through the hold-in range and connect, wherein be fixed with on the base plate and drive its pivot pivoted driving motor, pushing equipment sets up TO pushing equipment, receiving mechanism sets up TO dismantling the lower magazine of connection on the workstation, be fixed with the scraping wings on pushing equipment's the push rod, be equipped with down the silo on the blanking box of telling. The utility model discloses can replace artifical unloading, realize the robot and trade people, satisfy the industrialization development.

Description

Blanking device of optical device TO press-connection machine in 100G optical module

Technical Field

The utility model belongs TO the field of optical device's manufacturing, more specifically the unloader that relates TO optical device TO press-connection machine in the 100G optical module that says so.

Background

In the field of optical communication device production, an optical active device is a key device for converting an electric signal into an optical signal or converting the optical signal into the electric signal in an optical communication system, is a heart of an optical transmission system, and is basically used for coupling and fixing an optical path which is determined by a device body (Base); the Optical transmission module can be divided into a single-mode Optical transmission module and a multi-mode Optical transmission module, and the whole product architecture comprises an Optical sub-assembly (OSA) and an electronic sub-assembly (ESA); the optical sub-module OSA comprises a transmitter optical sub-module TOSA and a receiver optical sub-module ROSA; the ordinary optical device OSA package member includes: LD TO-Can, PDTO-Can, LD seal welding tube body, pin adapter, etc.

The existing enterprise generally adopts a crimping mode in the connecting process of the LD-TO (laser diode emitter) and the TOSA (transmitter optical subassembly), and the optical devices which are crimped are required TO be placed in a blanking box one by one after crimping is finished, so that the efficiency is low, and a large amount of manpower is required.

SUMMERY OF THE UTILITY MODEL

Not enough TO prior art, the utility model provides an unloader of optical device TO press-connection machine in 100G optical module can improve unloading efficiency.

In order to achieve the above purpose, the utility model provides a following technical scheme: the blanking device of the optical device TO crimping machine in the 100G optical module comprises a conveying device and at least one blanking station, wherein the conveying device and the at least one blanking station are arranged on a workbench, the conveying device conveys an optical device TO the blanking station, and the blanking station comprises a material receiving mechanism and a material pushing mechanism used for pushing the optical device on the conveying device into the material receiving mechanism.

Further, conveyor includes two base plates of fixing on the workstation, be equipped with the base plate groove on the base plate, base plate inslot internal rotation is connected with the pivot, be fixed with the band pulley in the pivot, two the band pulley passes through the hold-in range and connects, one of them is fixed with on the base plate and drives its pivot pivoted driving motor.

Further, pushing equipment sets up to pushing away the material cylinder, receiving mechanism sets up to dismantling the lower magazine of connection on the workstation, push away material cylinder and unloading box and set up the both sides at the hold-in range respectively, be fixed with the scraping wings on pushing away the push rod of material cylinder, be equipped with down the silo on the unloading box of telling, be equipped with the feed inlet of opening towards the scraping wings on a lateral wall of silo down.

Further, every all be equipped with stock stop on the unloading station, stock stop includes fixes the striker cylinder in the workstation top through the support, be fixed with the striker plate on striker cylinder's the push rod, striker plate and the both sides of scraping wings parallel arrangement hold-in range, form the guide passageway between striker plate and the scraping wings.

Furthermore, two feeding baffles which are parallel to each other and arranged on two sides of the synchronous belt are fixed between the two substrates, a feeding channel is formed between the two feeding baffles, and the feeding channel is communicated with the material guide channel.

Furthermore, an induction cylinder is fixed on the support, and an induction stop block used for blocking the rear optical device is fixed on a push rod of the induction cylinder.

Furthermore, the induction stop block is provided with an inductor hole position with a downward opening, and inductors used for counting are installed in the inductor hole position.

Further, the side of going up of workstation is fixed with the unloading base plate, be equipped with on the unloading base plate and be used for placing unloading box unloading guide slot, the bottom of unloading box is equipped with the notch, the bottom surface of unloading guide slot is equipped with the stopper that can be used for pegging graft with the notch.

Further, the bottom surface of unloading guide slot is fixed with down the magnetic stripe, the downside of unloading box is fixed with the last magnetic stripe that adsorbs with lower magnetic stripe.

Further, the blanking stations are provided with two.

To sum up, the utility model has the advantages that:

1. the blanking device can replace manual blanking, realize robot changing and meet the industrial development;

2. when the blanking box in one station is filled with the optical devices, blanking can be carried out in the other station, and the blanking box filled with the optical devices can be replaced at the moment, so that the device can work circularly and continuously.

Drawings

FIG. 1 is a schematic structural diagram of a clamping transmission device for transmitting an optical device to a blanking device;

FIG. 2 is a schematic structural view of a conveying device;

FIG. 3 is a schematic diagram of an exploded structure of the transfer device;

FIG. 4 is a schematic structural diagram of a blanking station, in which a material blocking plate blocks a feeding hole;

FIG. 5 is a schematic structural diagram of a blanking device provided with two blanking stations, wherein a material baffle plate opens a feeding hole;

FIG. 6 is a schematic view of another angle of the blanking device with two blanking stations;

FIG. 7 is a schematic structural view of a blanking substrate;

FIG. 8 is a schematic view of another angle of blanking the substrate;

FIG. 9 is a schematic view of an exploded structure of the induction cylinder and inductor;

FIG. 10 is a schematic view of a wafer plate;

fig. 11 is a partial enlarged view at I in fig. 1.

Reference numerals: 1. a work table; 2. a clamping transmission device; 3. a conveying device; 4. a blanking station; 5. a blanking device; 6. a feed baffle; 7. conveying the substrate; 8. a synchronous belt; 9. a drive motor; 10. a pulley; 11. a rotating shaft; 12. a substrate slot; 13. a first lower groove; 15. a material pushing cylinder; 16. a support; 17. a material blocking cylinder; 18. discharging the material box; 19. a discharging groove; 20. a blanking guide groove; 21. blanking a substrate; 22. a striker plate; 23. a material guide channel; 24. a material pushing plate; 25. a second lower groove; 26. an induction cylinder; 27. an induction stop block; 28. a material blocking block; 29. a first blanking station; 30. a second blanking station; 31. a feed inlet; 32. a limiting block; 33. a lower magnetic strip; 34. a notch; 35. mounting a magnetic strip; 36. an inductor hole site; 37. an inductor; 38. a web plate; 39. a cambered surface; 40. a feeding end; 41. a discharge end; 42. a feed channel.

Detailed Description

The embodiment of the blanking device of the optical device TO press-connection machine in the 100G optical module of the present invention is further described with reference TO fig. 1 TO 11.

As shown in fig. 1, after the optical device is subjected to a crimping process, the optical device is transmitted to a blanking device 5 through a clamping transmission device 2 to perform a blanking process, and the blanking device 5 of the optical device crimping machine for crimping the optical device in the 100G optical module comprises a conveying device 3 and at least one blanking station 4.

As shown in fig. 2 and fig. 3, the conveying device 3 includes two conveying substrates 7 fixed on the worktable 1, the conveying substrates 7 are provided with substrate slots 12, the substrate slots 12 are rotatably connected with a rotating shaft 11, a belt pulley 10 is fixed on the rotating shaft 11, the two belt pulleys 10 are connected through a synchronous belt 8, the width of the synchronous belt 8 is slightly wider than the width of the optical device, the conveying substrates 7 are provided with first lower grooves 13 for accommodating the synchronous belt 8, one of the conveying substrates 7 is fixed with a driving motor 9 for driving the rotating shaft 11 connected with the upper surface of the conveying substrate to rotate, the blanking station 4 is arranged between the two conveying substrates 7, the synchronous belt 8 includes a feeding end 40 and a discharging end 41.

As shown in fig. 6 and 9, a material blocking block 28 is fixed on the conveying substrate 7 far away from the clamping transmission device 2, the material blocking block 28 is arranged above the discharge end 41 of the synchronous belt 8, and the material blocking block 28 can prevent the optical device from being moved out of the synchronous belt 8, so that the limiting effect is achieved; as shown in fig. 10 and 11, a connecting plate 38 is fixed on the conveying substrate 7 close to the clamping transmission device 2, an arc surface 39 is arranged on the lower side of the connecting plate 38, the junction of the upper side surface of the connecting plate 38 and the arc surface 39 is close to the feed end 40 touching the synchronous belt 8, the upper side surface of the connecting plate 38 and the upper side surface of the synchronous belt 8 are in the same plane, and the clamping transmission device 2 can stably send the optical device which is completed by pressure welding to the synchronous belt 8 through the connecting plate 38.

As shown in fig. 4 to 6, the blanking station 4 includes a receiving mechanism and a material pushing mechanism for pushing the optical device on the conveying device 3 into the receiving mechanism, the material pushing mechanism is set as a material pushing cylinder 15, the receiving mechanism is set as a blanking box 18 detachably connected to the workbench 1, the material pushing cylinder 15 and the blanking box 18 are respectively disposed at two sides of the synchronous belt 8, a material pushing plate 24 is fixed on a push rod of the material pushing cylinder 15, an upper material groove 19 with an opening facing to the lower material groove 18 is disposed on the blanking box 18, a feeding port 31 with an opening facing to the material pushing plate 24 is disposed on a side wall of the blanking groove 19, and the material pushing cylinder 15 pushes the optical device located above the synchronous belt into the lower material box 18 by pushing.

As shown in fig. 4, the blanking station 4 further includes a material stopping mechanism, the material stopping mechanism includes a material stopping cylinder 17 fixed above the workbench 1 through a support 16, a material stopping plate 22 is fixed on a push rod of the material stopping cylinder 17, the material stopping plate 22 and the material pushing plate 24 are arranged in parallel to two sides of the synchronous belt 8, a material guiding channel 23 is formed between the material stopping plate 22 and the material pushing plate 24, when the material stopping cylinder 17 drives the material stopping plate 22 to rise, the material guiding channel 23 is communicated with the blanking groove 19, and the material pushing cylinder 15 drives the material pushing plate 24 to push the blanking groove 19.

Two feeding baffle plates 6 which are parallel to each other and arranged on two sides of the synchronous belt 8 are fixed on the conveying substrate 7 close to the clamping transmission device 2, a feeding channel 42 is formed between the two feeding baffle plates 6, the feeding channel 42 is communicated with the material guide channel 23 of the blanking station 4, and the feeding baffle plates 6 play a role in guiding the optical devices.

As shown in fig. 5 and 9, an induction cylinder 26 is fixed on the support 16 of each blanking station 4, an induction block 27 is fixed on the push rod of the induction cylinder 26, an inductor hole 36 with a downward opening is arranged on the induction block 27, an inductor 37 is installed in the inductor hole 36, the inductor is set to be a magnetic induction switch D-F59, when the optical device after being pressed and connected enters the material guiding channel 23 in the corresponding blanking station 4 and passes through the inductor 37, each optical device is counted by the inductor 37, when the optical devices reach a certain number, the inductor 37 sends a signal to the induction cylinder 26, the induction cylinder 26 drives the induction block 27 to move downward, the induction block 27 can block the inductor 37 behind from moving continuously, at this time, after the material stopping cylinder 17 drives the material stopping plate 22 to rise, the material guiding channel 23 is communicated with the blanking chute 19, the material pushing cylinder 15 drives the material pushing plate 24 to push a row of optical devices into the blanking chute 19, the sensor 37 is a conventional technology in the prior art, and is not described in detail herein.

As shown in fig. 5 to 8, a blanking substrate 21 is fixed on the upper side surface of the workbench 1, a blanking guide groove 20 for placing the blanking box 18 is formed in the blanking substrate 21, a notch 34 is formed in the bottom of the blanking box 18, and a limit block 32 capable of being inserted into the notch 34 is formed in the bottom surface of the blanking guide groove 20, so that the blanking box 18 is located; the blanking base plate 21 is provided with a second lower groove 25 for accommodating the timing belt 8.

As shown in fig. 7 and 8, in order to prevent the lower magazine 18 from being easily moved, the lower magnetic stripe 33 is fixed to the bottom surface of the lower chute 20, the lower magnetic stripe 33 does not protrude from the bottom surface of the lower chute 20, the upper magnetic stripe 35 attracted to the lower magnetic stripe 33 is fixed to the lower surface of the lower magazine 18, and the upper magnetic stripe 35 does not protrude from the lower surface of the lower magazine 18, so that the lower magazine 18 is removed from the lower base plate 21, and it is necessary to overcome the magnetic force.

As shown in fig. 5 and 6, there are preferably two blanking stations 4, the material guide channels 23 of the two blanking stations 4 are communicated with the material feed channel 42, and include a first blanking station 29 and a second blanking station 30, and the first blanking station 29 is close to the clamping transmission device 2; when the clamping transmission device 2 transmits the optical devices to the feeding end 40 of the synchronous belt 8, the optical devices sequentially pass through the feeding channel 42, the material guide channel 23 of the first blanking station 29 and the material guide channel 23 of the second blanking station 30, the inductor 37 in the first blanking station 29 and the inductor 37 in the second blanking station 30 count the passing optical devices, when the optical devices passing through the inductor 37 in the second blanking station 30 reach a set value, the induction cylinder 26 on the second blanking station 30 drives the induction block 27 to move downwards so as to block the optical devices transmitted from behind, then the material blocking cylinder 17 in the second blanking station 30 drives the material blocking plate 22 to move upwards so as to open the feeding port 31 of the blanking box 18 corresponding to the second blanking station 30, the material pushing cylinder 15 in the second blanking station 30 drives the material pushing plate 24 to move towards the blanking box 18 corresponding to the second blanking station 30, therefore, the optical device on the synchronous belt 8 is pushed to the blanking box 18 corresponding to the second blanking station 30, and then the induction stop block 27, the material stop plate 22 and the material pushing plate 24 in the second blanking station 30 are reset to continue to circulate the actions; when the optical devices in the blanking boxes 18 corresponding to the second blanking station 30 reach the moving number, the induction cylinder 26 on the second blanking station 30 drives the induction stop block 27 to move downwards so as to stop the optical devices transmitted from behind, the inductor 37 in the first blanking station 29 counts the optical devices passing below the inductor, when the inductor 26 on the first blanking station 30 drives the induction stop block 27 to move downwards so as to stop the optical devices transmitted from behind, the material blocking cylinder 17 in the first blanking station 30 drives the material blocking plate 22 to move upwards so as to open the feed inlet of the blanking box 18 corresponding to the first blanking station 30, the material pushing cylinder 15 in the first blanking station 30 drives the material pushing plate 24 to move towards the blanking box 18 corresponding to the first blanking station 30 so as to push the optical devices on the synchronous belt 8 to the blanking boxes 18 corresponding to the first blanking station 30, then the induction stop block 27, the material baffle plate 22 and the material pushing plate 24 in the second blanking station 30 reset, the actions are continuously circulated, the blanking box 18 corresponding to the second blanking station 30 can be replaced in the process, when the light device in the blanking box 18 corresponding to the first blanking station 30 is full, the new blanking box 18 corresponding to the second blanking station 30 can be used for blanking, the circulating work can be realized, and the continuous circulating work of the equipment can be realized.

It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims

The unloader of optical device TO press-connection machine in 1.100G optical module, its characterized in that: the blanking device comprises a conveying device and at least one blanking station, wherein the conveying device and the at least one blanking station are arranged on a workbench, the conveying device conveys an optical device to the blanking station, and the blanking station comprises a material receiving mechanism and a material pushing mechanism used for pushing the optical device on the conveying device into the material receiving mechanism.
2. The blanking device of the optical device TO press-connection machine in the 100G optical module according TO claim 1, characterized in that: the conveying device comprises two base plates fixed on the workbench, base plate grooves are formed in the base plates, rotating shafts are connected in the base plate grooves in a rotating mode, belt wheels are fixed on the rotating shafts and connected through synchronous belts, and one of the belt wheels is fixed on the base plate and drives the rotating shafts of the belt wheels to rotate.
3. The blanking device of the optical device TO press-connection machine in the 100G optical module according TO claim 2, characterized in that: the material pushing mechanism is arranged to be a material pushing cylinder, the material receiving mechanism is arranged to be a material discharging box detachably connected to the workbench, the material pushing cylinder and the material discharging box are respectively arranged on two sides of the synchronous belt, a material pushing plate is fixed on a push rod of the material pushing cylinder, a material discharging groove is formed in the material discharging box, and a feed inlet with an opening facing the material pushing plate is formed in one side wall of the material discharging groove.
4. The blanking device of the optical device TO press-connection machine in the 100G optical module according TO claim 3, characterized in that: every all be equipped with stock stop on the unloading station, stock stop includes fixes the striker cylinder in the workstation top through the support, be fixed with the striker plate on the push rod of striker cylinder, striker plate and scraping wings parallel arrangement hold-in range's both sides, form the guide passageway between striker plate and the scraping wings.
5. The blanking device of the optical device TO press-connection machine in the 100G optical module according TO any one of claims 2 TO 4, characterized in that: two feeding baffles which are parallel to each other and are arranged on two sides of the synchronous belt are fixed between the two substrates, a feeding channel is formed between the two feeding baffles, and the feeding channel is communicated with the material guide channel.
6. The blanking device of the optical device TO press-connection machine in the 100G optical module according TO claim 4, characterized in that: an induction cylinder is fixed on the support, and an induction stop block used for blocking the rear optical device is fixed on a push rod of the induction cylinder.
7. The blanking device of the optical device TO press-connection machine in the 100G optical module according TO claim 6, characterized in that: the induction stop block is provided with an inductor hole position with a downward opening, and inductors used for counting are installed in the inductor hole position.
8. The blanking device of the optical device TO press-connection machine in the 100G optical module according TO claim 3, characterized in that: the side of going up of workstation is fixed with the unloading base plate, be equipped with on the unloading base plate and be used for placing unloading box unloading guide slot, the bottom of unloading box is equipped with the notch, the bottom surface of unloading guide slot is equipped with the stopper that can be used for pegging graft with the notch.
9. The blanking device of the optical device TO press-connection machine in the 100G optical module according TO claim 8, characterized in that: the bottom surface of unloading guide slot is fixed with down the magnetic stripe, the downside of unloading box is fixed with the last magnetic stripe that adsorbs with lower magnetic stripe.
10. The blanking device of the optical device TO press-connection machine in the 100G optical module according TO claim 1, characterized in that: the blanking stations are provided with two parts.