CN211807175U - Automatic integrated device for pre-packaging, filtering, cold cutting and anti-sticking materials - Google Patents

Abstract

The utility model relates to an extrude antiseized technical field that glues of granulator material, concretely relates to pack in advance and filter, cold cut and antiseized material automation integrative device, including the extruder, including the heat dissipation pipeline, the drainage pump, the separating tube, the separating pump and the cold cutting mechanism of setting at the extruder discharge end, the heat dissipation pipeline is vertical setting in the below of cold cutting mechanism to its upper end is equipped with the feeder hopper that is used for accepting the material after cold cutting mechanism processes, the separating tube is the lower extreme that the level set up at the heat dissipation pipeline, and the two is linked together, the drainage pump sets up on the heat dissipation pipeline, the both ends of separating tube do not are discharge end and inflow end, the separating pump sets up the inflow end at the separating tube, the discharge end of separating tube is provided with the sieving machine, the utility model discloses can effectively solve the problem that the granule material takes place to glue, with the sorting precision that improves the material.

Description

Automatic integrated device for pre-packaging, filtering, cold cutting and anti-sticking materials

Technical Field

The utility model relates to an extrude antiseized technical field that glues of granulator material, concretely relates to pack in advance and filter, cold cut and antiseized material automatic integrative device.

Background

In the extrusion granulation process, after the materials of the extrusion granulator are produced, cold cutting is needed to cut one section of the materials into a plurality of granules, then cooling is carried out, and screening and packaging are carried out; because the material is extrusion thermoforming, consequently after the cold cutting, the material still has certain heat nature, because the material after being cold cut is graininess, then follow in the flow after, will probably produce the phenomenon of gluing each other and take place, this kind of condition can directly lead to subsequent sieve work that shakes and can't be accurate develop, should originally sieve the hole by the material of screening because the volume is too big after gluing promptly, and not successfully screen, consequently influence the sorting precision of material.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a pack in advance and filter, cold cut and antiseized material automatic integrative device.

To achieve the purpose, the utility model adopts the following technical proposal:

the utility model provides a pack in advance and filter, cold cut and antiseized automatic integrative device of material, including the extruder, including heat dissipation pipeline, drainage pump, separating tube, separator pump and the cold mechanism of cutting of setting at the extruder discharge end, the heat dissipation pipeline is vertical setting in the below of cold mechanism of cutting to its upper end is equipped with the feeder hopper that is used for accepting the material after the cold mechanism of cutting processes, the separating tube is the level and sets up the lower extreme at the heat dissipation pipeline to the two is linked together, the drainage pump sets up on the heat dissipation pipeline, the both ends of separating tube are discharge end and influent end respectively, the separator pump sets up the influent end at the separating tube, the discharge end of separating tube is provided with the sieving machine.

Further, the rotational speed of drainage pump and separator pump is the same, the drainage pump sets up the one end that is close to the separator tube at the heat dissipation pipeline, form a powerful separation chamber between the part that separator tube and heat dissipation pipeline are connected, be provided with the pressure reducing disc that can coincide mutually with the axis of separator tube in the separator tube, the pressure reducing disc is in between the influent stream end of powerful separation chamber and separator tube, works as when the axis of pressure reducing disc coincides mutually with the axis of separator tube, it subtracts the class interval to reserve between the surface of pressure reducing disc and the internal surface of separator tube, the outside of separator tube is provided with the decompression motor, the decompression motor with the pressure reducing disc transmission is connected, through the decompression motor drive the pressure reducing disc can make the pressure reducing disc rotate to horizontal gesture.

Furthermore, a filter screen is arranged in the heat dissipation pipeline and is positioned between the powerful separation cavity and the pressure reduction disc.

Furthermore, the heat dissipation pipeline is a continuous and fluctuating wave pipeline.

Further, the sieving machine has a plurality of screening filter screens that distribute along a straight line order equidistance, the discharge end setting of separating duct is kept away from to the end of sieving machine, all the filter diameter of screening filter screen is set up by little grow gradually from the end of sieving machine that shakes by the discharge end direction of separating duct.

Further, cold cutting mechanism includes die-cut cylinder, spacing pipeline and die-cut cutting die, the one end setting of spacing pipeline is at the discharge end of extruder to this one end is for being used for accepting the feed end of the material of being drawn forth in by the extruder, the other end of spacing pipeline is the discharge end to this one end is the top of level suspension in the feeder hopper, the output of die-cut cylinder is just to the discharge end of spacing pipeline, die-cut cutting die installs on the output of die-cut cylinder, the die-cut opening that a plurality of axial equidistance distributed along it is seted up to the discharge end of spacing pipeline, the top of spacing pipeline discharge end is equipped with cooling shower nozzle.

The utility model has the advantages that: after the extruder leads out the formed material, the formed material is cut into particles by a cold cutting mechanism, and the particle type material falls into the heat dissipation pipeline and flows towards the separation pipeline under the action of the drainage pump; at the moment, under the action of the separation pump in the separation pipeline, an airflow flows from the inflow end to the discharge end of the separation pipeline, and in the process, the airflow passes through the powerful separation cavity, so that when the granular materials flow into the powerful separation cavity from the heat dissipation pipeline, the granular materials are influenced by the airflow to flow, and a cooling effect is formed in the flowing process; meanwhile, under the impact force of the airflow, sticky materials in the granular materials can be scattered to play a role in separation, so that the subsequent vibrating screen can be smoothly unfolded, namely, the sticky materials are prevented from being too large in volume and can not be originally adapted to a filter screen area to be filtered; in order to strengthen the separation effect and prevent stubborn adhesion, a pressure reducing disc is arranged in the separation pipeline, the pressure reducing disc normally rotates, the rotation angle of the pressure reducing disc is a vertical posture, then an inclined posture and then a horizontal posture, in the process of the postures, the distance between the outer surface of the pressure reducing disc and the inner surface of the separation pipeline is continuously changed from small to large, namely the size of the flow reducing distance is continuously changed, so that the air flow formed by the separation pump is different in air flow passing through the flow reducing distance every second, namely the air flow reaching the strong separation cavity area is different; however, the output end of the drainage pump continuously sends the materials into the bulk separation pipeline, so that the conveying air pressure is constant, when the pressure of the airflow produced by the separation pump in the strong separation cavity area is smaller than that of the drainage pump, the materials in the strong separation cavity swing towards the two ends of the separation pipeline, namely, the materials are in an unstable state close to left-right back-and-forth swing, and in the process, the materials are in an unstable state, and the materials are favorably and effectively separated in the state; when the pressure reducing disc rotates to enable the flow reducing distance to be increased, the air flow conveyed by the separation pump is the same as that of the drainage pump, and at the time, the materials are flushed to the discharge end of the separation pipeline; and filter through the sieving machine, the utility model discloses can effectively solve the granule material and take place to glue the problem of gluing to improve the sorting precision of material.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be obtained from these drawings without inventive effort.

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a first schematic plan view of the present invention;

FIG. 3 is an enlarged view at A in FIG. 2;

fig. 4 is a schematic view of a partial three-dimensional structure of the present invention;

fig. 5 is a second schematic plan view of the present invention;

fig. 6 is a schematic view of a partial three-dimensional structure of the present invention;

FIG. 7 is an enlarged view at B in FIG. 6;

in the figure: the device comprises an extruder 1, a punching cylinder 111, a limiting pipeline 112, a punching cutter die 113 and a cooling spray head 114.

A heat dissipation pipeline 2 and a drainage pump 211.

A separation pipeline 3, a strong separation cavity 311 and a separation pump 312.

Pressure reducing plate 4, flow reducing interval 411, filter screen 412 and pressure reducing motor 413.

The vibrating screen machine 5, the screening screen 511,

Detailed Description

The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.

Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; for a better understanding of the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are used only for illustrative purposes and are not to be construed as limiting the present patent, and the specific meaning of the terms will be understood by those skilled in the art according to the specific circumstances.

In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being either a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 7, the automatic integrated device for pre-packaging, filtering, cold cutting and material adhesion prevention comprises an extruder 1, and comprises a heat dissipation pipeline 2, a drainage pump 211, a separation pipeline 3, a separation pump 312 and a cold cutting mechanism arranged at the discharge end of the extruder 1, wherein the heat dissipation pipeline 2 is vertically arranged below the cold cutting mechanism, the upper end of the heat dissipation pipeline is provided with a feed hopper used for receiving materials processed by the cold cutting mechanism, the separation pipeline 3 is horizontally arranged at the lower end of the heat dissipation pipeline 2 and communicated with the heat dissipation pipeline 2, the drainage pump 211 is arranged on the heat dissipation pipeline 2, the two ends of the separation pipeline 3 are respectively a discharge end and a flow inlet end, the separation pump 312 is arranged at the flow inlet end of the separation pipeline 3, and the discharge end of the separation pipeline 3 is provided with a vibrating screen machine 5.

The rotational speeds of the drainage pump 211 and the separation pump 312 are the same, the drainage pump 211 is arranged at one end of the heat dissipation pipeline 2 close to the separation pipeline 3, a strong separation cavity 311 is formed between the connection parts of the separation pipeline 3 and the heat dissipation pipeline 2, a pressure reduction disc 4 capable of coinciding with the axis of the separation pipeline 3 is arranged in the separation pipeline 3, the pressure reduction disc 4 is arranged between the strong separation cavity 311 and the flow inlet end of the separation pipeline 3, when the axis of the pressure reduction disc 4 coincides with the axis of the separation pipeline 3, a flow reduction interval 411 is reserved between the outer surface of the pressure reduction disc 4 and the inner surface of the separation pipeline 3, a pressure reduction motor 413 is arranged outside the separation pipeline 3, the pressure reduction motor 413 is in transmission connection with the pressure reduction disc 4, the pressure reduction disc 4 can be driven by the pressure reduction motor 413 to rotate to a horizontal posture, 1, the drainage pump 211 is used for forming negative pressure in the heat dissipation channel, so that the material in the heat dissipation channel can smoothly fall down; 2. the function of the separation pump 312 is to make the material, after being separated from the heat dissipation pipeline 2, be rushed to the discharge end of the separation pipeline 3 in the separation pipeline 3 through the separation pump 312, in the process of being impacted by the airflow, if there is sticky material, then the material will be rushed away, and the separation effect is realized. Normally, separation is performed according to the above steps, but in order to prevent stubborn adhesion, the traditional air flow impact effect is not good, a decompression disc 4 is arranged in the separation pipe 3, the decompression disc 4 normally rotates, the rotation angle of the decompression disc is a vertical posture, then an inclined posture and then a horizontal posture, in the process of the postures, the distance between the outer surface of the decompression disc 4 and the inner surface of the separation pipe 3 is continuously changed from small to large, namely the size of the flow reduction interval 411 is continuously changed, so that when the air flow formed by the separation pump 312 passes through the flow reduction interval 411, the air flow passing through the separation pump per second is different, namely the air flow reaching the area of the strong separation cavity 311 is different; however, the output end of the drainage pump 211 continuously sends the materials into the bulk separation pipeline 3, so that the conveying air pressure is constant, when the pressure of the air flow in the area of the strong separation cavity 311 and generated by the separation pump 312 is smaller than that of the drainage pump 211, the materials in the strong separation cavity 311 swing towards the two ends of the separation pipeline 3, in the process, a very unstable state is formed for the materials, and in the state, the materials are effectively separated; when the flow reducing space 411 is enlarged due to the rotation of the pressure reducing disc 4, the air flow conveyed by the separation pump 312 is the same as that conveyed by the drainage pump 211, and at this time, the materials are flushed to the discharge end of the separation pipeline 3; therefore, in order to meet the requirement that the above process can be realized, the drainage pump 211 needs to be arranged at one end of the heat dissipation pipeline 2 close to the separation pipeline 3, so as to ensure that the airflow at the strong separation cavity 311 is not smaller than that of the separation pump 312, and prevent the materials from being flushed back into the heat dissipation pipeline 2; in addition, the rotation speeds of the drainage pump 211 and the separation pump 312 need to be the same, so that when it can be ensured that the flow reduction distance 411 is reduced due to the rotation of the pressure reduction disc 4, the airflow pressure caused by the drainage pump 211 corresponding to the area of the strong separation cavity 311 is larger than the airflow pressure caused by the separation pump 312 to the area of the strong separation cavity 311 in a short time, and thus, the material is in an unstable state close to swinging back and forth left and right in the strong separation cavity 311 in the short time.

Be provided with filter screen 412 in the heat dissipation pipeline 2, filter screen 412 is in between powerful separation chamber 311 and decompression dish 4, and filter screen 412 ensures that the air current passes through, but still is used for holding back the material, prevents that material and decompression dish 4 from contacting for the material can only be in powerful separation chamber 311, does the guide effect for follow-up its discharge end that is rushed to separation pipeline 3.

The heat dissipation pipeline 2 is a continuous and fluctuant wave pipeline, materials fall from top to bottom in the heat dissipation pipeline 2 under the action of the drainage pump 211, and the shape of the heat dissipation pipeline is the wave pipeline, so that the stroke is increased, and the cooling effect is further enhanced.

Sieving machine 5 has a plurality of screening filter screens 511 that follow a straight line order equidistance and distribute, the discharge end setting of separating tube 3 is kept away from to sieving machine 5's end, all screening filter screen 511's diameter is set up by little grow gradually from sieving machine 5's end that shakes by separating tube 3's discharge end direction, and the material that flows out in separating tube 3 can drop on sieving machine 5, is screened in proper order by sieving machine 5's screening filter screen 511, then carries out the pertinence packing with every batch of material after the screening.

The cold cutting mechanism comprises a cutting cylinder 111, a limiting pipeline 112 and a cutting die 113, one end of the limiting pipeline 112 is arranged at the discharging end of the extruder 1, the feeding end is used for receiving materials led out from the extruder 1, the other end of the limiting pipeline 112 is a discharging end, the discharging end is horizontally suspended above the feed hopper, the output end of the cutting cylinder 111 is opposite to the discharging end of the limiting pipeline 112, the cutting die 113 is arranged at the output end of the cutting cylinder 111, the discharging end of the limiting pipeline 112 is provided with a plurality of cutting openings which are equidistantly distributed along the axial direction, a cooling spray nozzle 114 is arranged above the discharging end of the limiting pipeline 112, the materials extruded from the extruder 1 can enter the limiting pipeline 112 and can be displaced along the axial direction, when the materials are displaced to the discharging end of the limiting pipeline 112, the cutting cylinder 111 cuts the materials through the cutting die 113, allowing it to be die-cut into a plurality of pellets; then falls into the heat dissipation pipeline 2; meanwhile, the cooling nozzle 114 can spray low-temperature airflow to cool the materials; the phenomenon of large-area adhesion after the chopped materials enter the heat dissipation pipeline 2 is prevented.

The working principle is as follows: after the extruder 1 leads out the formed material, the formed material is cut into particles by a cold cutting mechanism, the particle type material falls into the heat dissipation pipeline 2 and flows towards the separation pipeline 3 under the action of the drainage pump 211; at this time, under the action of the separation pump 312 in the separation pipeline 3, an airflow flows from the inflow end to the discharge end of the separation pipeline 3, and in the process, the airflow passes through the strong separation cavity 311, when the particulate material flows into the strong separation cavity 311 from the heat dissipation pipeline 2, the particulate material is influenced by the airflow to flow, and a cooling effect is formed during the flow; meanwhile, under the impact force of the airflow, sticky materials in the granular materials can be scattered to play a role in separation, so that the subsequent vibrating screen can be smoothly unfolded, namely, the sticky materials are prevented from being too large in volume and can not be originally adapted to a filter screen area to be filtered; in order to strengthen the separation effect and prevent stubborn adhesion, a decompression disc 4 is arranged in the separation pipeline 3, the decompression disc 4 normally rotates, the rotation angle of the decompression disc 4 is a vertical posture, then an inclined posture and then a horizontal posture, in the process of the postures, the distance between the outer surface of the decompression disc and the inner surface of the separation pipeline 3 is continuously changed from small to large, namely the size of the flow reducing interval 411 is continuously changed, so that when the airflow formed by the separation pump 312 passes through the flow reducing interval 411, the airflow passing through every second is different, namely the airflow reaching the strong separation cavity 311 area is different; however, the output end of the drainage pump 211 continuously sends the materials into the bulk separation pipeline 3, so that the conveying air pressure is constant, when the pressure of the air flow generated by the separation pump 312 in the area of the strong separation cavity 311 is smaller than that of the drainage pump 211, the materials in the strong separation cavity 311 swing towards the two ends of the separation pipeline 3, namely, the materials are in an unstable state close to left-right swing, and in the process, the materials form an unstable state, and the materials are favorably and effectively separated in the state; when the flow reducing space 411 is enlarged due to the rotation of the pressure reducing disc 4, the air flow conveyed by the separation pump 312 is the same as that conveyed by the drainage pump 211, and at this time, the materials are flushed to the discharge end of the separation pipeline 3; and filtered through a sieving machine 5.

It should be understood that the above-described embodiments are merely illustrative of the preferred embodiments of the present invention and the technical principles thereof. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, these modifications are within the scope of the present invention as long as they do not depart from the spirit of the present invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.

Claims (6)

1. An automatic integrated device for pre-packaging, filtering, cold cutting and sticking prevention of materials comprises an extruder (1), it is characterized by comprising a heat dissipation pipeline (2), a drainage pump (211), a separation pipeline (3), a separation pump (312) and a cold cutting mechanism arranged at the discharge end of the extruder (1), wherein the heat dissipation pipeline (2) is vertically arranged below the cold cutting mechanism, and the upper end of the separating pipe (3) is provided with a feed hopper used for receiving the materials processed by the cold cutting mechanism, the separating pipe is horizontally arranged at the lower end of the heat dissipation pipe (2), and the two are communicated, the drainage pump (211) is arranged on the heat dissipation pipeline (2), the two ends of the separation pipeline (3) are respectively a discharge end and an inflow end, the separation pump (312) is arranged at the inflow end of the separation pipeline (3), and the discharge end of the separation pipeline (3) is provided with the vibrating screen machine (5).

2. The automatic integrated device for pre-packaged filtering, cold cutting and material sticking prevention according to claim 1, wherein the flow-guiding pump (211) and the separating pump (312) have the same rotating speed, the flow-guiding pump (211) is arranged at one end of the heat-radiating pipeline (2) close to the separating pipeline (3), a strong separating cavity (311) is formed between the connecting parts of the separating pipeline (3) and the heat-radiating pipeline (2), a pressure-reducing disc (4) capable of coinciding with the axis of the separating pipeline (3) is arranged in the separating pipeline (3), the pressure-reducing disc (4) is arranged between the strong separating cavity (311) and the flow inlet end of the separating pipeline (3), and when the axis of the pressure-reducing disc (4) coincides with the axis of the separating pipeline (3), a flow-reducing interval (411) is reserved between the outer surface of the pressure-reducing disc (4) and the inner surface of the separating pipeline (3), the outside of separation pipeline (3) is provided with decompression motor (413), decompression motor (413) with decompression dish (4) transmission is connected, through decompression motor (413) drive decompression dish (4) can impel decompression dish (4) to rotate to horizontal gesture.

3. An automated integrated device for pre-packaged filtration, cold cutting and adhesion prevention according to claim 2, characterized in that a filter screen (412) is arranged in the heat dissipation pipe (2), and the filter screen (412) is arranged between the powerful separation chamber (311) and the pressure reduction disc (4).

4. The automated integrated device for pre-packaged filtration, cold cutting and anti-sticking material according to claim 1, wherein the heat dissipation pipe (2) is a continuous undulating wave pipe.

5. The integrated device for the pre-packaging, filtering, cold cutting and material sticking prevention automation as claimed in any one of claims 1 to 4, wherein the sieving machine (5) is provided with a plurality of sieving filter screens (511) which are equidistantly distributed along a straight line sequence, the tail end of the sieving machine (5) is arranged far away from the discharge end of the separation pipeline (3), and the filter diameters of all the sieving filter screens (511) are gradually arranged from the tail end of the sieving machine (5) to the discharge end of the separation pipeline (3) from small to large.

6. The automated integrated pre-packaged filtration, cold cutting and anti-sticking device of any one of claims 1 to 4, it is characterized in that the cold cutting mechanism comprises a cutting cylinder (111), a limiting pipeline (112) and a cutting die (113), one end of the limiting pipeline (112) is arranged at the discharge end of the extruder (1), and one end is a feeding end for receiving the material led out from the extruder (1), the other end of the limiting pipeline (112) is a discharging end, and one end of the punching cylinder is horizontally suspended above the feed hopper, the output end of the punching cylinder (111) is over against the discharge end of the limiting pipeline (112), the punching cutting die (113) is arranged on the output end of the punching cylinder (111), the discharge end of the limiting pipeline (112) is provided with a plurality of punching openings which are distributed along the axial direction at equal intervals, and a cooling spray head (114) is arranged above the discharge end of the limiting pipeline (112).

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