CN211804076U - Synchronous hydraulic shearing device for continuous casting billet - Google Patents

Synchronous hydraulic shearing device for continuous casting billet Download PDF

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Publication number
CN211804076U
CN211804076U CN201922085995.7U CN201922085995U CN211804076U CN 211804076 U CN211804076 U CN 211804076U CN 201922085995 U CN201922085995 U CN 201922085995U CN 211804076 U CN211804076 U CN 211804076U
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shearing
shearing device
hydraulic cylinder
synchronous
rack
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刘联群
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Wuhan Atlantic Metallurgical Engineering & Technology Co ltd
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Wuhan Atlantic Metallurgical Engineering & Technology Co ltd
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Abstract

The utility model discloses a synchronous hydraulic pressure shearing mechanism of continuous casting steel billet belongs to steel billet hydraulic pressure shearing technical field. The shearing device applies pressure to the steel billet by using the synchronous pressing device positioned on the rack, the steel billet drives the rack to do synchronous motion, and the shearing mechanism on the rack shears the steel billet in the process that the steel billet drives the rack to do the synchronous motion. The shearing device designed by the utility model can realize the synchronous motion between the billet and the shearing device in the shearing process, realizes the function of protecting the sealing ring and the blade of the shearing hydraulic cylinder in the shearing process, and is beneficial to prolonging the service life of equipment; and the steel billet can be ensured to run stably (the liquid level of the molten steel of the crystallizer is not fluctuated, and the steel billet is not pulled by a blade), and the internal quality of the steel billet is ensured to be good and the appearance shape of the shearing section is regular and regular.

Description

Synchronous hydraulic shearing device for continuous casting billet
Technical Field
The invention relates to shearing of a continuously cast steel billet, belongs to the technical field of hydraulic shearing of steel billets, and particularly relates to a synchronous hydraulic shearing device for the continuously cast steel billet.
Background
On a continuous steel casting production line, a continuous casting blank after ingot removal of a withdrawal straightening machine is cut into a fixed length according to the requirements of users or lower procedures. Therefore, among all the continuous casting machines, the cutting machine is a very important one.
The hydraulic shearing machine is suitable for on-line synchronous shearing of steel billets of continuous casting machines in the metallurgical industry, and the equipment has the main characteristics of being faster and more convenient than the traditional flame cutting mode, and saving gas consumption, cutting consumption and manpower; and smoke dust generated by flame cutting is avoided, so that the method conforms to the current national environmental protection policy. After the fixed-size billet is sheared off, the fixed-size billet is directly sent to steel rolling through a high-speed roller way, the iron scale and the energy consumption can be saved in the hot rolling process, and considerable direct economic benefit is brought to iron and steel enterprises.
Since the continuous cast strand must be cut in a continuous movement process, the continuous casting process places special demands on the cutting device, and no matter what type of cutting device is used, the cutting device must be moved in a strictly synchronous manner with the continuous cast strand. In the prior art, a trolley is usually adopted to drive a cutting device and move along with a casting blank, although the running speed of the trolley is set to be consistent with that of the casting blank, the trolley still has forward power to inevitably cause pulling on the casting blank in the cutting process, so that the trolley cannot keep strict running consistency actually, and the cutting quality is influenced.
Disclosure of Invention
In order to solve the technical problems, the invention provides a synchronous hydraulic shearing device for continuous casting billets, which can better realize the synchronization between the billets and a cutting device, realize the effect of protecting a sealing ring and a blade of a shearing hydraulic cylinder in the shearing process and prolong the service life of equipment; and the steel billet can be ensured to run stably (the liquid level of the molten steel of the crystallizer is not fluctuated, and the steel billet is not pulled by a blade), so that the internal quality of the steel billet is good and the appearance shape of the shearing section is regular and regular.
In order to achieve the aim, the invention discloses a continuous casting billet synchronous hydraulic shearing device which comprises a rack, a rack side resetting mechanism, a shearing mechanism arranged on the rack and a carrier roller system used for conveying billets, wherein the rack is also provided with a pressing synchronous device used for pressing casting blanks; the pressing synchronizer compresses the steel billets to drive the rack to move synchronously, and the shearing mechanism shears the steel billets.
Furthermore, the shearing mechanism comprises an upper shearing device and a lower shearing device which are arranged on the rack, and the pressing synchronization device is an upper shearing device.
Furthermore, the upper shearing device comprises a first hydraulic cylinder and an upper shearing sheet connected with a piston rod of the first hydraulic cylinder; the lower shearing device comprises a second hydraulic cylinder and a lower shearing sheet connected with a piston rod of the second hydraulic cylinder, and the shearing force of the second hydraulic cylinder is greater than the pressing force of the first hydraulic cylinder for pressing.
The setting of the shearing force and the pressing force can be set by the pressure of a hydraulic system, and the cross section size of the piston rod of the second hydraulic cylinder is larger than that of the piston rod of the first hydraulic cylinder. .
Furthermore, the cylinder body of the first hydraulic cylinder is fixed on the frame, and the frame is provided with an upper stroke limiting and positioning device of the piston rod of the first hydraulic cylinder. The upper stroke limiting and positioning device can ensure that the steel billet is still compressed even if the upper shearing device is reset to a certain degree in the shearing process.
Furthermore, the upper stroke limiting and positioning device comprises a limiting block arranged on a piston rod of the first hydraulic cylinder and a phase positioning surface arranged on the rack.
Furthermore, the pressing synchronization device may also be an independent pressing synchronization device other than the shearing device, for example, a mechanical device such as a motor screw rod, a hydraulic cylinder, a pneumatic or hydraulic device, or the like may be used to actively press the steel billet.
Further, the power of the frame side reset mechanism is controlled by a spring.
Furthermore, the power of the frame side resetting mechanism is controlled by a hydraulic cylinder.
The beneficial effects of the invention are mainly embodied in the following aspects:
the invention designs a synchronous hydraulic shearing device for continuous casting billets, which realizes synchronous movement between the billets and the shearing device by means of a pressing synchronous device in the shearing process, realizes the effect of protecting a sealing ring and a blade of a shearing hydraulic cylinder in the shearing process, and prolongs the service life of equipment; and the steel billet can be ensured to run stably (the liquid level of the molten steel of the crystallizer is not fluctuated, and the steel billet is not pulled by a blade), so that the internal quality of the steel billet is good and the appearance shape of the shearing section is regular and regular.
Drawings
FIG. 1 is a schematic diagram of a synchronous hydraulic shearing process designed according to the present invention;
FIG. 2 is a schematic structural diagram of a synchronous hydraulic skew shearing device;
FIG. 3 is a schematic structural diagram of a synchronous hydraulic skew shearing apparatus;
FIG. 4 is a schematic structural diagram of a synchronous hydraulic skew shearing apparatus;
FIG. 5 is a cross-sectional view of the synchronous hydraulic angle shear device;
FIG. 6 is a cross-sectional view of the synchronous hydraulic angle shear device;
FIG. 7 is a schematic view of the shear of FIG. 2;
FIG. 8 is a schematic structural diagram of a synchronous hydraulic shear device;
FIG. 9 is a schematic structural diagram of a synchronous hydraulic shear device;
wherein, each part in fig. 1 to 9 is numbered as follows:
a gantry 1 (wherein the phase positioning plane 1.1);
a compression synchronizer 2;
a shearing mechanism 3;
a steel billet 4;
an upper shearing device 5 (wherein, a first hydraulic cylinder 5.1, a first hydraulic cylinder piston rod 5.2, an upper shearing sheet 5.3, a limiting block 5.4, a spherical surface connecting piece 5.5, a pin shaft 5.6, a pin shaft through hole 5.7 and a screw 5.8);
a lower shearing device 6 (wherein, a second hydraulic cylinder 6.1, a second hydraulic cylinder piston rod 6.2 and a lower shearing sheet 6.3);
a frame side reset mechanism 7 (a base 7.1 and a third hydraulic cylinder 7.2);
a carrier roller system 8;
a rack top sliding mechanism 9 (a roller bracket 9.1);
the bottom end of the frame is provided with a sliding mechanism 10 (a second roller 10.1, a roller shaft 10.2, a second slide rail 10.3, a sliding rod 10.4 and a lantern ring 10.5).
Detailed Description
In order to better explain the technical scheme disclosed by the invention, the following specific description is combined with specific examples.
Example 1
The embodiment discloses a synchronous hydraulic shearing method for continuous casting billets, which is characterized in that a pressing synchronizer 2 positioned on a rack 1 is utilized to apply pressure to a billet 4, the billet 4 drives the rack 1 to do synchronous motion, and a shearing mechanism 3 on the rack 1 shears the billet 4 in the process that the billet 4 drives the rack 1 to do synchronous motion, as shown in figure 1. The pressing synchronization device 2 on the frame 1 is a shearing device 5 of the shearing mechanism 3 arranged on the frame 1, and the billet 1 is pressed by the shearing device 5. The shearing mechanism 3 shears the billet 4 by moving the lower shearing device 6 upward, and the upper shearing device 5 performs a shearing process while pressing the billet 4. Meanwhile, when the lower shearing device 6 moves upward to perform shearing, the upper shearing device 5 presses the billet 4 and resets at the same time. However, the resetting is only to generate a certain degree of displacement, and the process that the upper shearing device 5 compresses the steel billet 4 to drive the rack 1 to move is not influenced, and because the lower shearing device 6 is in contact with the steel billet 4 in the shearing process, friction force is inevitably generated, so that the lower shearing device 6 and the upper shearing device 5 apply vertical acting force to the steel billet 4 in the shearing process, and the rack movement is ensured.
As can be seen from fig. 1, the method proceeds to the process of pre-billet-shearing I → simultaneous compaction II → simultaneous following and shearing III → shearing completion IV → returning to the pre-shearing initial position V. When a steel billet 4 needs to be sheared, an upper shearing device 5 of a shearing mechanism 3 vertically moves downwards to be in contact with the steel billet 4 and applies pressure to the steel billet 4, the friction force between the steel billet 4 and the upper shearing device 5 brought by the pressure enables a pressing synchronization device 2 and the steel billet 4 to synchronously move together, and the pressing synchronization device 2 is connected to a rack 1, so that the rack 1 and the steel billet 4 synchronously move together; then the lower shearing device 6 of the shearing mechanism 3 vertically moves upwards to cut the steel billet 4, because the acting force of the upward movement of the lower shearing device 6 on the steel billet 4 is greater than the downward pressing force of the upper shearing device 5 on the steel billet 4, the upper shearing device 5 needs to be reset upwards, but the resetting does not influence the process that the upper shearing device 5 presses the steel billet 4 to drive the rack 1 to do synchronous movement, and meanwhile, the lower shearing device 6 always moves vertically upwards until the steel billet cutting at the position is finished; after the cutting is finished, the lower shearing device 6 returns to the initial position under the action of external force, the upper shearing device 5 loses the compaction on the steel billet, the whole rack 1 returns to the initial position under the action of external force, and the next shearing signal is continuously waited until the cutting in the whole stage is finished.
The embodiment discloses that in the process of shearing the steel billet, the movement of the steel billet drives the rack to synchronously move together, so that the complete consistency of the displacement of the rack and the displacement of the steel billet can be ensured, the effect of protecting a sealing ring and a blade of a shearing hydraulic cylinder in the shearing process is realized, and the service life of equipment is prolonged; and the steel billet can be ensured to run stably (the liquid level of the molten steel of the crystallizer is not fluctuated, and the steel billet is not pulled by a blade), so that the internal quality of the steel billet is good and the appearance shape of the shearing section is regular and regular.
The compressing synchronizer 2 disclosed above is combined with the upper shearing device 5 into a whole, and in addition, the compressing synchronizer 2 and the upper shearing device 5 can be designed separately, for example, the compressing synchronizer can adopt a mechanical type such as a motor screw rod, a pneumatic or hydraulic device and the like.
To further explain the above shearing process, the following description is made with reference to a specific shearing apparatus.
Example 2
The embodiment discloses a synchronous hydraulic oblique shearing device capable of implementing the shearing method, and as can be seen from fig. 2, 3 and 4, the synchronous hydraulic oblique shearing device comprises a frame 1 inclined at a certain angle with the vertical direction, the invention does not make special limitation on the inclination angle, but the embodiment is preferably 45 degrees, a pressing synchronous device 2, a shearing mechanism 3, a frame side reset mechanism 7 and a carrier roller system 8 for conveying a steel billet 4 are arranged on the frame 1; the shearing mechanism 3 comprises an upper shearing device 5 and a lower shearing device 6, the upper shearing device 5 comprises a first hydraulic cylinder 5.1, a first hydraulic cylinder piston rod 5.2 and an upper shearing sheet 5.3 connected with one end of the first hydraulic cylinder piston rod 5.2, and a cylinder body of the first hydraulic cylinder 5.1 is fixed on the rack 1; in order to achieve that the upper shearing device 5 in embodiment 1 can reset to a certain extent while compressing the steel billet 4 when being subjected to a large acting force in the vertical upward direction of the lower shearing device 6, in this embodiment, as shown in fig. 5 and 6, a limit block 5.4 is arranged on the first hydraulic cylinder piston rod 5.2, a phase positioning surface 1.1 is arranged on the frame 1 matched with the limit block 5.4, and for the specific shapes of the limit block 5.4 and the phase positioning surface 1.1, no special limitation is required in this embodiment, meanwhile, the limit block 5.4 does not limit the downward movement of the first hydraulic cylinder piston rod 5.2 in the shearing process, when the downward movement reaches the movement limit thereof, the displacement of the upward movement thereof is limited to a certain extent, and once the shearing is finished, the limit block 5.4 releases the limitation on the first piston rod 5.2;
in addition, the first hydraulic cylinder piston rod 5.2 and the upper shear blade 5.3 are selectively connected through the spherical connecting piece 5.5, so that the torque direction of the upper shear blade 5.3 can be changed when the upper shear blade 5.3 is subjected to an upward acting force, and the upper shear blade 5.3 is protected, specifically, as can be seen from fig. 7, a pin shaft through hole is formed in the upper shear blade 5.3, a pin shaft 5.6 penetrates through the pin shaft through hole to connect the upper shear blade 5.3 with the first hydraulic cylinder piston rod 5.2 through the spherical connecting piece 5.5, and for the blade shape of the upper shear blade 5.3, a triangular notch is preferably arranged at the lower end of the upper shear blade and is used for accommodating a steel billet 4;
the lower shearing device 6 also comprises a second hydraulic cylinder 6.1, a second hydraulic cylinder piston rod 6.2 and a lower shearing blade 6.3 connected with the second hydraulic cylinder piston rod 6.2, and the shape and the size of the lower shearing blade 6.3 are kept the same as those of the upper shearing blade 5.3; the cylinder body of the second hydraulic cylinder 6.1 is fixed on the frame 1; in this embodiment, it is also preferable that the upward acting force applied by the second hydraulic cylinder 6.1 to the second hydraulic cylinder piston rod 6.2 is greater than the downward acting force applied by the first hydraulic cylinder 5.1 to the first hydraulic cylinder piston rod 5.2, so as to ensure that the upper shearing device 5 mainly compresses the steel billet 4, the lower shearing device 6 mainly cuts the steel billet 4, and the upper shearing device 5 and the lower shearing device 6 together shear the steel billet 4.
In order to realize that the pressing force is smaller than the shearing force, the lower shearing device 6 and the upper shearing device 5 can be preferably controlled by different hydraulic system systems to realize the application of different system pressures, the piston section of the second hydraulic cylinder 6.1 of the lower shearing device can be selected to be controlled by the same hydraulic system, but the piston section of the second hydraulic cylinder 6.1 of the upper shearing device is different from the piston section of the first hydraulic cylinder 5.1 of the upper shearing device, and the piston section of the second hydraulic cylinder 6.1 is preferably larger.
The frame side resetting mechanism 7 comprises a base 7.1 and a third hydraulic cylinder 7.2, a piston rod of the third hydraulic cylinder 7.2 is connected to the frame 1, the frame 1 moves along with the billet 4 and finishes shearing, the piston rod moves to the displacement limit, and under the external reaction, the piston rod pulls the frame 1 to return to the initial movement position;
meanwhile, the top end and the bottom end of the rack 1 are respectively provided with a rack top end sliding mechanism 9 and a rack bottom end sliding mechanism 10, the rack top end sliding mechanism 9 and the rack bottom end sliding mechanism 10 can support the rack 1 to a certain extent, the rack top end sliding mechanism 9 is provided with a roller support 9.1 and a first roller connected with the roller support 9.1, the rack bottom end sliding mechanism 10 comprises a sliding rod 10.4 and a lantern ring 10.5, the outer side wall of the lantern ring 10.5 is connected to the rack 1, and the inner side wall of the lantern ring 10.5 is connected to the sliding rod 10.4.
This embodiment still selects to set up the sensor that is used for responding to the casting blank motion on last shearing mechanism, this sensor senses and just blank 4 reaches fixed length or basis weight, the signal transmits rapidly to first pneumatic cylinder 5.1, send the instruction of downstream to first pneumatic cylinder piston rod 5.2 after first pneumatic cylinder 5.1 receives corresponding signal, it compresses tightly just blank 4 rapidly to go up shear blade 5.3 and drives frame 1 and just blank 4 and do synchronous motion, at this moment, second pneumatic cylinder 6.1 also receives shear signal, its rapid upward movement implements the shearing action, after the shearing, each device part all resets, and wait for next control signal.
In this embodiment, it is preferable that a synchronous solenoid valve is provided on a circuit for controlling the upper shearing device 5, a shearing solenoid valve is provided on a circuit for controlling the lower shearing device 6, a traverse solenoid valve is provided on the side reset mechanism 7 of the rack, all the solenoid valves are electrically connected to an electric control host, and the electric control host is provided with a dual control system.
Preferably, all hydraulic cylinders are connected to the hydraulic station by pipes.
Example 3
The embodiment discloses a synchronous hydraulic horizontal shearing device capable of implementing the shearing method, and as shown in fig. 8 and 9, the synchronous hydraulic horizontal shearing device comprises a rack 1 parallel to the vertical direction, wherein a synchronous pressing device 2 and a shearing mechanism 3 are arranged on the rack 1, and a carrier roller system 8 for conveying a steel billet 4 is further arranged; the structure of the hold-down synchronizer 2, the shearing mechanism 3 and the carrier roller system 8 can be selected to be the same as that of the embodiment 2, in addition, a frame bottom end sliding mechanism 10 is further arranged at the bottom end of the frame 1, the frame bottom end sliding mechanism 10 comprises a second roller 10.1, a roller shaft 10.2 and a second sliding rail 10.3, when the billet 4 is held down by the hold-down synchronizer 2, the frame 1 moves on the frame bottom end sliding mechanism 10, but after shearing is finished, the frame 1 returns to the initial position under the action of external force, so that a frame side resetting mechanism 7 is selected to be arranged on the side of the frame 1, and the frame side resetting mechanism 7 can be selected to be a hydraulic oil cylinder or an elastic piece and the like.
Similarly, in the present embodiment, it is preferable that a synchronous solenoid valve is disposed on a circuit for controlling the upper shearing device 5, a shearing solenoid valve is disposed on a circuit for controlling the lower shearing device 6, a lateral moving solenoid valve is disposed on the side resetting mechanism 7 of the rack, all the solenoid valves are electrically connected to the electric control host, and the electric control host is provided with a dual control system.
Preferably, all hydraulic cylinders are connected to the hydraulic station by pipes.
The above examples are merely preferred examples and are not intended to limit the embodiments of the present invention. In addition to the above embodiments, the present invention has other embodiments. All technical solutions formed by adopting equivalent substitutions or equivalent transformations fall within the protection scope of the claims of the present invention.

Claims (7)

1. A synchronous hydraulic shearing device for continuous casting billets is characterized by comprising a rack, a rack side reset mechanism, a shearing mechanism arranged on the rack and a carrier roller system used for conveying the billets, wherein the rack is also provided with a pressing synchronous device used for pressing the billets; the pressing synchronizer compresses the steel billets to drive the rack to move synchronously, and the shearing mechanism shears the steel billets.
2. The synchronous hydraulic shearing device for the continuously cast steel billets as claimed in claim 1, wherein the shearing mechanism comprises an upper shearing device and a lower shearing device which are arranged on the frame, and the pressing synchronous device is an upper shearing device.
3. The synchronous hydraulic shearing device for the continuously cast steel billets as claimed in claim 2, wherein the upper shearing device comprises a first hydraulic cylinder and an upper shear blade connected with a piston rod of the first hydraulic cylinder; the lower shearing device comprises a second hydraulic cylinder and a lower shearing sheet connected with a piston rod of the second hydraulic cylinder, and the shearing force of the second hydraulic cylinder is greater than the pressing force of the first hydraulic cylinder for pressing.
4. The synchronous hydraulic shearing device for the continuously cast steel billets as claimed in claim 3, wherein the cross-sectional dimension of the piston rod of the second hydraulic cylinder is larger than the cross-sectional dimension of the piston rod of the first hydraulic cylinder.
5. The synchronous hydraulic shearing device for the continuously cast steel billets as claimed in claim 3 or 4, wherein the cylinder body of the first hydraulic cylinder is fixed on a frame, and an upper stroke limiting and positioning device for a piston rod of the first hydraulic cylinder is arranged on the frame.
6. The synchronous hydraulic shearing device for the continuously cast steel billets as claimed in claim 5, wherein the upper stroke limiting and positioning device comprises a limiting block arranged on a piston rod of the first hydraulic cylinder and a phase positioning surface arranged on the frame.
7. The synchronous hydraulic shearing device for the continuous casting billet steel according to claim 1, wherein the shearing mechanism comprises an upper shearing device and a lower shearing device which are arranged on a frame, and the pressing synchronous device is a motor screw rod or a hydraulic cylinder or a pneumatic cylinder which is different from the lower shearing device.
CN201922085995.7U 2019-11-28 2019-11-28 Synchronous hydraulic shearing device for continuous casting billet Active CN211804076U (en)

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CN201922085995.7U CN211804076U (en) 2019-11-28 2019-11-28 Synchronous hydraulic shearing device for continuous casting billet

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Application Number Priority Date Filing Date Title
CN201922085995.7U CN211804076U (en) 2019-11-28 2019-11-28 Synchronous hydraulic shearing device for continuous casting billet

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115026345A (en) * 2022-06-27 2022-09-09 张家港市发力机械有限公司 86-degree to 98-degree shear blade

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115026345A (en) * 2022-06-27 2022-09-09 张家港市发力机械有限公司 86-degree to 98-degree shear blade
CN115026345B (en) * 2022-06-27 2023-11-21 张家港市发力机械有限公司 86-98-degree shear blade

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