CN211802918U

CN211802918U - Intelligent turnover type bottle washing machine

Info

Publication number: CN211802918U
Application number: CN202022110082.9U
Authority: CN
Inventors: 王若尘; 曹晓军
Original assignee: Anqiu Dingzheng Machinery And Equipment Co ltd
Current assignee: Anqiu Dingzheng Machinery And Equipment Co ltd
Priority date: 2020-09-24
Filing date: 2020-09-24
Publication date: 2020-10-30
Anticipated expiration: 2030-09-24

Abstract

The utility model discloses an intelligent turnover type bottle washing machine, which comprises a rotary spraying unit, wherein the rotary spraying unit comprises a rotary platform which rotates, a plurality of bottle washing stations are uniformly arranged on the rotary platform in the circumferential direction, and each bottle washing station is provided with a manipulator and a nozzle; the automatic bottle opening and closing device comprises a manipulator, a photoelectric detector and a water valve controller, wherein the photoelectric detector is used for detecting whether a bottle is clamped on the manipulator or not; the photoelectric detector is arranged at the inlet of the rotary spraying unit; the nozzle is connected with a water valve controller, and the water valve controller controls whether the nozzle sprays water or not; the utility model discloses can spout towards and drip to each bottle independent control, realize having the bottle to spout towards, do not have the bottle to spout towards the intelligence wash, reduce the water consumption, avoid the water source extravagant, and realized full-automatic washing, improve production efficiency.

Description

Intelligent turnover type bottle washing machine

Technical Field

The utility model relates to a convertible bottle machine that dashes of intelligence belongs to and dashes bottle machine technical field.

Background

The bottle washing machine is pre-treatment equipment for beverage filling line and has the main function of ensuring the cleanness and sterility of filling bottle to stabilize the quality and storage period of beverage. The irrigation bottle devices currently in use on the market are broadly divided into two categories: one kind is gyration type mechanical type towards bottle machine, this kind of towards bottle machine generally adopts fixed cam, fixed position and fixed station wash in succession, can not have the bottle according to pressing from both sides the bottle station, whether bottle-free state judges and need wash, only can spout in succession towards, have fixed spouting towards district and driping district promptly on the revolving platform, no matter whether be fixed with the bottle on pressing from both sides the bottle station, when the lid station gets into spouts towards the district, the nozzle all can spray water, water spray control is intelligent inadequately, increased the water consumption in the intangible, cause the water source extravagant.

The other type is CK series chain sleeve and chain type bottle washing machine which adopts manual semi-automatic production and has the defects of large occupied area, high labor intensity, low washing efficiency and the like.

In view of the above, the prior art is obviously inconvenient and disadvantageous in practical use, and needs to be improved.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is not enough more than to, provide a convertible bottle machine that dashes of intelligence, can spout towards and drip to each bottle independent control, realize that there is the bottle to spout towards, the no bottle does not spout towards the intelligence and washes, reduces the water consumption, avoids the water source extravagant, and has realized full-automatic washing, improvement production efficiency.

For solving the technical problem, the utility model discloses a following technical scheme: an intelligent turnover type bottle washing machine comprises a rotary spraying unit, wherein the rotary spraying unit comprises a rotary platform which does rotary motion, a plurality of bottle washing stations are uniformly arranged on the rotary platform in the circumferential direction, and each bottle washing station is provided with a manipulator and a nozzle;

the automatic bottle opening and closing device comprises a manipulator, a photoelectric detector and a water valve controller, wherein the photoelectric detector is used for detecting whether a bottle is clamped on the manipulator or not; the photoelectric detector is arranged at the inlet of the rotary spraying unit;

the nozzle is connected with a water valve controller, and the water valve controller controls whether the nozzle sprays water or not.

Furthermore, the photoelectric detector and the water valve controller are both connected with the PLC control box; the PLC control box is connected with the control box.

Further, the water valve controller is arranged on the water conveying pipeline; the water pipeline is connected with the nozzle; the nozzle is fixed on the mounting seat.

Furthermore, a bottle inlet shifting wheel and a bottle outlet shifting wheel are respectively arranged at the inlet and the outlet of the rotary spraying and flushing unit; the inlet and the outlet of the rotary spraying and flushing unit are provided with bottle guide plates, arc-shaped grooves for guiding bottles are formed in the positions, corresponding to the bottle inlet thumb wheel and the bottle outlet thumb wheel, of the bottle guide plates, and the bottle guide plates are fixed on the bottle conveying chain way;

the photoelectric detector is fixed on the bottle guide plate through a bracket.

Furthermore, the manipulator is fixed on the rotary platform through a mounting seat; the manipulator comprises a turning support, a long arm and a short arm which are in a pincer type structure are respectively and rotatably connected to the turning support through two pin shafts, and the long arm and the short arm can be opened and closed; the long arm and the short arm are fixed on the overturning seat and can overturn along with the overturning seat.

Furthermore, one end of the turnover seat, which is far away from the long arm and the short arm, is arranged on the turnover guide rail in a sliding manner; the turnover guide rail is arranged on the periphery of the rotary platform; the turnover guide rail comprises two turnover sections and a horizontal section arranged between the two turnover sections, the two turnover sections are symmetrically arranged corresponding to one side of an inlet and one side of an outlet of the rotary spraying and punching unit, and the turnover seat drives the manipulator to turn over by 180 degrees in the two turnover sections.

Furthermore, a cam is arranged below the rotary platform and between the inlet and the outlet of the rotary spraying unit, and the cam is of an arc structure; the tail end of the long arm extends towards one side of the short arm and is provided with a roller which can be in transmission connection with the cam, and the long arm and the short arm are opened through the matching of the cam and the roller.

Further, a spring is arranged between the long arm and the short arm and used for clamping and releasing the bottle.

Furthermore, an inlet and an outlet of the rotary spraying and flushing unit are connected with the bottle conveying chain channel; and a spiral propeller is arranged at the inlet of the rotary spraying unit and is connected with the bottle feeding thumb wheel.

Furthermore, a bottle washing protective cover is fixed on the outer peripheral side of the rotary platform, and openings are formed in the bottle washing protective cover corresponding to the positions of the bottle feeding thumb wheel and the bottle discharging thumb wheel.

The utility model adopts the above technical scheme after, compare with prior art, have following advantage:

the utility model discloses can spout towards and drip to each bottle independent control, realize having the bottle to spout towards, do not have the bottle to spout towards the intelligence wash, reduce the water consumption, avoid the water source extravagant, and realized full-automatic washing, improve production efficiency.

The present invention will be described in detail with reference to the accompanying drawings and examples.

Drawings

Fig. 1 is a top view of the present invention;

fig. 2 is a left side sectional view of the present invention;

FIG. 3 is a cross-sectional view A-A of FIG. 1;

FIG. 4 is a partial view of a robot;

in the figure, the position of the upper end of the main shaft,

1-bottle conveying chain channel, 2-screw propeller, 3-photoelectric detector, 4-bottle feeding dial wheel, 5-bottle guide plate, 6-bottle discharging dial wheel, 7-rotary platform, 8-main shaft, 9-mechanical arm, 91-turnover support, 92-mounting seat, 93-long arm, 94-short arm, 95-turnover seat, 96-turnover guide rail, 97-cam, 98-roller, 99-spring, 10-water valve controller, 11-PLC control box, 12-nozzle, 13-bottle washing shield, 14-control box and 15-water conveying pipeline.

Detailed Description

In order to clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will be described with reference to the accompanying drawings.

As shown in fig. 1-4, the utility model provides an intelligent turnover type bottle washing machine, which comprises a bottle conveying chain way 1 and a rotary spraying and washing unit arranged at the side part of the bottle conveying chain way, wherein the inlet and the outlet of the rotary spraying and washing unit are connected with the bottle conveying chain way 1; the inlet and the outlet of the rotary spraying and flushing unit are respectively provided with a bottle inlet shifting wheel 4 and a bottle outlet shifting wheel 6; the inlet and the outlet of the rotary spraying and flushing unit are provided with bottle guide plates 5, arc-shaped grooves for guiding bottles are arranged at the positions of the bottle guide plates 5 corresponding to the bottle inlet shifting wheel 4 and the bottle outlet shifting wheel 6 so that the bottles can enter and exit the rotary spraying and flushing unit conveniently, and the bottle guide plates 5 are fixed on the bottle conveying chain way 1.

The inlet of the rotary spraying unit is also provided with a screw propeller 2, and the screw propeller 2 is connected with a bottle feeding thumb wheel 4 so as to feed the bottles to be washed into the rotary spraying unit from the bottle conveying chain channel 1.

The rotary spraying and flushing unit comprises a rotary platform 7, a bottle clamping assembly, a spraying and flushing assembly and a detection control assembly, wherein the rotary platform 7 is of a circular structure, the rotary platform 7 is fixed on a main shaft 8, the main shaft 8 is connected with a driving device, and the rotary platform is driven to rotate slowly through the main shaft 8.

The rotary platform 7 is provided with a plurality of bottle-flushing stations along the circumferential direction, and each bottle-flushing station is provided with a bottle-clamping component and a spray-flushing component, wherein the bottle-clamping component is used for clamping and fixing a bottle, and the spray-flushing component sprays flushing water columns into the bottles fixed by the bottle-clamping component.

The bottle clamping assembly comprises a manipulator 9, and the manipulator 9 is fixed on the rotary platform 7; the manipulator 9 comprises a turning support 91, a long arm 93 and a short arm 94 which are in a pincer type structure are respectively and rotatably connected to the turning support 91 through two pin shafts, and the long arm 93 and the short arm 94 can be opened and closed to clamp and loosen a bottle; the long arm 93 and the short arm 94 are fixed on the turning seat 95 and can be turned over along with the turning seat 95.

One end of the turning seat 95, which is far away from the long arm 93 and the short arm 94, is arranged on the turning guide rail 96 in a sliding manner; the overturning guide rail 96 is arranged at the periphery of the rotary platform 7; the turning guide rail 96 comprises two turning sections and a horizontal section arranged between the two turning sections, the two turning sections are symmetrically arranged corresponding to the inlet side and the outlet side of the rotary spraying and flushing unit, and in the two turning sections, the turning seat 95 drives the manipulator 9 to turn 180 degrees, so that the bottles clamped by the manipulator are turned 180 degrees.

A cam 97 is arranged below the rotary platform 7 at a position corresponding to the position between the inlet and the outlet of the rotary spraying unit, and the cam 97 is of an arc-shaped structure; the cam 97 is fixed on the frame of the bottle washing machine so as to ensure that the cam does not rotate along with the rotary platform 7; the tail end of the long arm 93 is extended towards one side of the short arm 94 and is provided with a roller 98 which can be in transmission connection with the cam 97, and the long arm 93 and the short arm 94 are opened through the cooperation of the cam 97 and the roller 98.

A spring 99 is further installed between the long arm 93 and the short arm 94, the spring 99 is used for clamping and releasing the bottle, when the roller 98 is in transmission connection with the cam 97, the long arm 93 and the short arm 94 overcome the tensile force of the spring 99 to open, and when the roller 98 is separated from the cam 97, the long arm 93 and the short arm 94 are closed under the elastic force of the spring 99 to clamp the bottle.

The upper end of the turning support 91 is connected with a mounting seat 92, and the mounting seat 92 is fixed on the rotary platform 7.

The spraying and flushing assembly comprises a nozzle 12 arranged on the mounting seat 92, the nozzle 12 is connected with a water pipeline 15, and the water pipeline 15 is connected with a water supply system.

The detection control assembly is used for detecting whether bottles are clamped on the bottle clamping assembly at the inlet of the rotary spraying and flushing unit and controlling whether the spraying and flushing assembly sprays and flushes according to the detection result; the detection control assembly comprises a photoelectric detector 3 and a water valve controller 10, wherein the photoelectric detector 3 is arranged at the inlet of the rotary spraying unit to detect whether a bottle is clamped on the bottle clamping assembly at the inlet of the rotary unit; the photoelectric detector 3 is fixed on the bottle guide plate 5 through a bracket; the photoelectric detector 3 is connected with a PLC control box 11.

The water valve controller 10 is arranged on the water pipeline 15, and the water valve controller 10 is used for controlling whether the water pipeline 15 is communicated or not so as to control whether the spray nozzle 12 is sprayed or flushed or not; the water valve controller 10 is connected with a PLC control box 11, the PLC control box 11 is connected with a control box 14, and the control box 14 is of a touch screen type; the operation box 14 adopts a suspension type structure, and is high in protection level and convenient to operate.

A bottle washing protective cover 13 is fixed on the outer peripheral side of the rotary platform 7, openings are formed in the positions, corresponding to the bottle feeding thumb wheel 4 and the bottle discharging thumb wheel 6, of the bottle washing protective cover 13, and the bottle washing protective cover 13 is used for recycling and discharging washing water in a washing process.

The utility model discloses a theory of operation:

when the automatic spraying and flushing device works, spraying and flushing parameters are set through the control box 14 according to the size and the bottle shape structure of a bottle in advance, cleanliness is guaranteed, and water consumption is reduced to the maximum extent.

The bottle conveying chain channel 1 conveys the bottles into a bottle feeding thumb wheel 4 through a screw propeller 2, the bottles are conveyed into a slowly rotating rotary platform 7 under the dual action of the bottle feeding thumb wheel 4 and a bottle guide plate 5 and enter an opened mechanical arm 9, then a roller 98 is separated from a cam 97 along with the rotation of the rotary platform 7, and the mechanical arm 9 is closed under the action of a spring 99 to clamp the bottles; then the mechanical arm 9 flexibly overturns 180 degrees along the overturning guide rail 96 along with the rotation of the rotary platform 7, so that the bottle mouth of the bottle is inverted downwards and is aligned with the nozzle 12; meanwhile, according to the detection of the photoelectric detector 3 on the coming bottle, the PLC control box 11 sprays linear water columns into the bottle through controlling the water valve controller 10 to directly impact the bottom of the bottle, and the water columns impact the bottom of the bottle and then sputter and impact the bottle cavity from four sides, so that the effect of removing the wall of the bottle in a pulsating mode is achieved; after the spraying and flushing are finished, the sprayed bottles are drained along with the rotation of the rotary platform 7, then when the sprayed bottles rotate to be close to the outlet of the rotary platform, the mechanical arm 9 turns over for 180 degrees again along the turning guide rail, after the bottles are erected, the mechanical arm 9 is opened, and the bottle discharging poking wheel 6 pokes the bottles back to the bottle conveying chain channel 1 so as to transfer the bottles to the next procedure.

In the process, if the photoelectric detector 3 detects that the bottle flushing station has no bottle, the PLC control box 11 will not open the water valve controller 10, the nozzle 12 does not spray, and bottle spraying and flushing are realized.

The foregoing is illustrative of the best mode of the invention, and details not described herein are within the common general knowledge of a person of ordinary skill in the art. The protection scope of the present invention is subject to the content of the claims, and any equivalent transformation based on the technical teaching of the present invention is also within the protection scope of the present invention.

Claims

1. The utility model provides a convertible towards bottle machine of intelligence which characterized in that: the automatic bottle washing machine comprises a rotary spraying and punching unit, wherein the rotary spraying and punching unit comprises a rotary platform (7) which does rotary motion, a plurality of bottle washing stations are uniformly arranged on the rotary platform (7) in the circumferential direction, and each bottle washing station is provided with a manipulator (9) and a nozzle (12);

the automatic bottle opening and closing device is characterized by further comprising a photoelectric detector (3) and a water valve controller (10), wherein the photoelectric detector (3) is used for detecting whether a bottle is clamped on the manipulator (9); the photoelectric detector (3) is arranged at an inlet of the rotary spraying unit;

the nozzle (12) is connected with the water valve controller (10), and the water valve controller (10) controls whether the nozzle (12) sprays water or not.

2. The intelligent turnover type bottle washing machine according to claim 1, characterized in that: the photoelectric detector (3) and the water valve controller (10) are both connected with a PLC control box (11); the PLC control box (11) is connected with the control box (14).

3. The intelligent turnover type bottle washing machine according to claim 1, characterized in that: the water valve controller (10) is arranged on the water conveying pipeline (15); the water conveying pipeline (15) is connected with the nozzle (12); the nozzle (12) is fixed on the mounting seat (92).

4. The intelligent turnover type bottle washing machine according to claim 1, characterized in that: the inlet and the outlet of the rotary spraying and flushing unit are respectively provided with a bottle inlet thumb wheel (4) and a bottle outlet thumb wheel (6); bottle guide plates (5) are arranged at the inlet and the outlet of the rotary spraying and flushing unit, arc-shaped grooves for guiding bottles are formed in the positions, corresponding to the bottle inlet shifting wheel (4) and the bottle outlet shifting wheel (6), of the bottle guide plates (5), and the bottle guide plates (5) are fixed on the bottle conveying chain way (1);

the photoelectric detector (3) is fixed on the bottle guide plate (5) through a bracket.

5. The intelligent turnover type bottle washing machine according to claim 3, characterized in that: the manipulator (9) is fixed on the rotary platform (7) through a mounting seat (92); the manipulator (9) comprises a turning support (91), a long arm (93) and a short arm (94) which are in a pincer type structure are respectively and rotatably connected to the turning support (91) through two pin shafts, and the long arm (93) and the short arm (94) can be opened and closed; the long arm (93) and the short arm (94) are fixed on the overturning seat (95) and can overturn along with the overturning seat (95).

6. The intelligent turnover type bottle washing machine according to claim 5, wherein: one end of the overturning seat (95) far away from the long arm (93) and the short arm (94) is arranged on the overturning guide rail (96) in a sliding manner; the overturning guide rail (96) is arranged on the periphery of the rotary platform (7); the turnover guide rail (96) comprises two turnover sections and a horizontal section arranged between the two turnover sections, the two turnover sections are symmetrically arranged corresponding to the inlet side and the outlet side of the rotary spraying and punching unit, and in the two turnover sections, the turnover seat (95) drives the manipulator (9) to turn over by 180 degrees.

7. The intelligent turnover type bottle washing machine according to claim 5, wherein: a cam (97) is arranged below the rotary platform (7) and corresponds to a position between an inlet and an outlet of the rotary spraying unit, and the cam (97) is of an arc-shaped structure; the tail end of the long arm (93) extends towards one side of the short arm (94) and is provided with a roller (98) which can be in transmission connection with the cam (97), and the long arm (93) and the short arm (94) are opened through the matching of the cam (97) and the roller (98).

8. The intelligent turnover type bottle washing machine according to claim 5, wherein: and a spring (99) is arranged between the long arm (93) and the short arm (94), and the spring (99) is used for clamping and releasing the bottle.

9. The intelligent turnover type bottle washing machine according to claim 4, wherein: the inlet and the outlet of the rotary spraying and flushing unit are connected with the bottle conveying chain channel (1); the inlet of the rotary spraying unit is provided with a screw propeller (2), and the screw propeller (2) is connected with a bottle feeding thumb wheel (4).

10. The intelligent turnover type bottle washing machine according to claim 4, wherein: a bottle washing protective cover (13) is fixed on the outer peripheral side of the rotary platform (7), and openings are formed in the positions, corresponding to the bottle feeding thumb wheel (4) and the bottle discharging thumb wheel (6), of the bottle washing protective cover (13).