CN211801098U - Extrusion formula breaker is used in POM plastics production and processing - Google Patents
Extrusion formula breaker is used in POM plastics production and processing Download PDFInfo
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- CN211801098U CN211801098U CN201922363600.5U CN201922363600U CN211801098U CN 211801098 U CN211801098 U CN 211801098U CN 201922363600 U CN201922363600 U CN 201922363600U CN 211801098 U CN211801098 U CN 211801098U
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- 229920003023 plastic Polymers 0.000 title claims abstract description 22
- 239000004033 plastic Substances 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000001125 extrusion Methods 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 68
- 230000017525 heat dissipation Effects 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000003780 insertion Methods 0.000 claims 2
- 230000037431 insertion Effects 0.000 claims 2
- 238000003466 welding Methods 0.000 claims 1
- 239000000498 cooling water Substances 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract 1
- 239000002994 raw material Substances 0.000 description 13
- 239000002245 particle Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 4
- 239000002826 coolant Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
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Abstract
本实用新型公开了一种POM塑料生产加工用挤压式破碎装置,包括破碎箱和水箱,破碎箱通过螺栓固定连接在水箱的顶部外壁上,破碎箱的顶部外壁上通过螺栓固定连接有顶盖,且顶盖的顶部外壁上焊接有加料斗,加料斗的内部通过轴承转动连接有成水平结构分布的两个破碎辊,破碎辊的两端分别插接有回流管和进水管,且回流管插接在水箱的内部,破碎箱的一侧外壁上焊接有固定板,且固定板顶部外壁的中心处通过螺栓固定连接有电动机,电动机的输出端键连接有主动带轮。本实用新型水箱内部的冷却用水通过进水管进入破碎辊的内部,为长时间工作的破碎辊进行降温冷却,能够有效地防止破碎辊因温度过高造成损伤,使生产维护成本得以降低。
The utility model discloses an extrusion type crushing device for POM plastic production and processing, comprising a crushing box and a water tank, the crushing box is fixedly connected to the top outer wall of the water tank by bolts, and the top outer wall of the crushing box is fixedly connected with a top cover by bolts , and the top outer wall of the top cover is welded with a feeding hopper, and the interior of the feeding hopper is connected with two crushing rollers distributed in a horizontal structure through the bearing rotation. It is plugged into the inside of the water tank, a fixed plate is welded on one side of the outer wall of the crushing box, and the center of the outer wall of the top of the fixed plate is fixedly connected with a motor by bolts, and the output end of the motor is keyed with a driving pulley. The cooling water inside the water tank of the utility model enters the interior of the crushing roller through the water inlet pipe to cool and cool the crushing roller that has been working for a long time, which can effectively prevent the crushing roller from being damaged due to excessive temperature and reduce the production and maintenance cost.
Description
技术领域technical field
本实用新型涉及POM塑料生产技术领域,尤其涉及一种POM塑料生产加工用挤压式破碎装置。The utility model relates to the technical field of POM plastic production, in particular to an extrusion crushing device for POM plastic production and processing.
背景技术Background technique
POM塑料是一种没有侧链、高密度、高结晶性的线型聚合物;有良好的物理、机械和化学性能,尤其是有优异的耐摩擦性能;俗称赛钢或夺钢,为第三大通用工程塑料,适于制作减磨耐磨零件,传动零件,以及化工,仪表等零件。POM plastic is a linear polymer with no side chain, high density and high crystallinity; it has good physical, mechanical and chemical properties, especially excellent friction resistance; commonly known as Saigang or Duogang, it is the third Large general engineering plastic, suitable for making wear-reducing and wear-resistant parts, transmission parts, as well as chemical, instrument and other parts.
在POM塑料加工破碎的过程中会产生加多的热量,而现有的POM塑料生产加工用破碎装置一般没有对破碎辊进行冷却的首端,以至于在长期加工时破碎辊会产生无法修复的损伤,使得生产成本提高。因此,亟需设计一种POM塑料生产加工用挤压式破碎装置来解决上述问题。In the process of POM plastic processing and crushing, more heat will be generated, and the existing crushing devices for POM plastic production and processing generally do not have a head end for cooling the crushing roller, so that the crushing roller will generate irreparable damage during long-term processing. damage, which increases production costs. Therefore, there is an urgent need to design an extrusion crushing device for the production and processing of POM plastics to solve the above problems.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种POM塑料生产加工用挤压式破碎装置。The purpose of the utility model is to solve the shortcomings existing in the prior art, and propose an extrusion crushing device for the production and processing of POM plastics.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种POM塑料生产加工用挤压式破碎装置,包括破碎箱和水箱,所述破碎箱通过螺栓固定连接在水箱的顶部外壁上,所述破碎箱的顶部外壁上通过螺栓固定连接有顶盖,且顶盖的顶部外壁上焊接有加料斗,所述加料斗的内部通过轴承转动连接有成水平结构分布的两个破碎辊,所述破碎辊的两端分别插接有回流管和进水管,且回流管插接在水箱的内部。An extrusion crushing device for POM plastic production and processing, comprising a crushing box and a water tank, the crushing box is fixedly connected to the top outer wall of the water tank by bolts, and a top cover is fixedly connected to the top outer wall of the crushing box by bolts, And the top outer wall of the top cover is welded with a feeding hopper, and the inside of the feeding hopper is connected with two crushing rollers distributed in a horizontal structure through the bearing rotation. And the return pipe is inserted inside the water tank.
进一步的,所述破碎箱的一侧外壁上焊接有固定板,且固定板顶部外壁的中心处通过螺栓固定连接有电动机,所述电动机的输出端键连接有主动带轮,所述破碎辊的一端键连接有从动带轮,且从动带轮和主动带轮通过皮带传动连接。Further, a fixing plate is welded on the outer wall of one side of the crushing box, and a motor is fixedly connected to the center of the outer wall of the top of the fixing plate by bolts, the output end of the motor is keyed with a driving pulley, and the One end of the key is connected with a driven pulley, and the driven pulley and the driving pulley are connected through a belt drive.
进一步的,所述破碎箱的一侧外壁上焊接有安装架,且安装架的顶部外壁上通过螺栓连接有水泵,所述进水管插接在水泵的出水口上,且水泵的进水口通过连接管与水箱连通。Further, a mounting frame is welded on one side outer wall of the crushing box, and a water pump is connected to the top outer wall of the mounting frame by bolts, the water inlet pipe is inserted into the water outlet of the water pump, and the water inlet of the water pump is connected by The pipe communicates with the water tank.
进一步的,所述水箱的底部外壁上开有插槽,所述插槽的内部插接有散热板,且散热板的底部外壁上焊接有成等距离分布的散热片。Further, the bottom outer wall of the water tank is provided with a slot, a heat dissipation plate is inserted into the slot, and the heat dissipation fins are welded at equal distances on the bottom outer wall of the heat dissipation plate.
进一步的,所述破碎箱的内部卡接有成上下结构分布的筛网和导向板,且筛网位于导向板上方,所述破碎箱的一侧外壁上靠近筛网处开有废料口,且破碎箱的一侧外壁上靠近导向板处开有出料口。Further, the inside of the crushing box is clamped with a screen mesh and a guide plate distributed in an upper and lower structure, and the screen mesh is located above the guide plate, and a waste port is opened on one side of the outer wall of the crushing box near the screen mesh, and A discharge port is opened on one side of the outer wall of the crushing box near the guide plate.
进一步的,所述水箱底部外壁的四角处均焊接有支撑腿,所述加料斗的顶部外壁上通过铰链转动连接有盖板。Further, the four corners of the outer wall of the bottom of the water tank are welded with support legs, and the outer wall of the top of the hopper is rotatably connected with a cover plate through a hinge.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1.通过设置的回流管、进水管和水箱,水箱内部的冷却用水通过进水管进入破碎辊的内部,为长时间工作的破碎辊进行降温冷却,能够有效地防止破碎辊因温度过高造成损伤,破碎辊内部的冷却水通过回流管回流至水箱的内部,使得冷却介质得以循环使用,防止浪费,使生产成本得以降低。1. Through the set return pipe, water inlet pipe and water tank, the cooling water inside the water tank enters the inside of the crushing roller through the water inlet pipe to cool down the crushing roller that has been working for a long time, which can effectively prevent the crushing roller from being damaged due to excessive temperature. , the cooling water inside the crushing roller is returned to the inside of the water tank through the return pipe, so that the cooling medium can be recycled, preventing waste, and reducing the production cost.
2.通过设置的筛网,破碎后颗粒较大的POM塑料无法通过筛网,沿筛网滚动经过废料口滚出,之后工作人员可以收集起来二次破碎,而颗粒较小的POM塑料能够通过筛网,在导向板的导向下从出料口滚出,保证了破碎后的颗粒大小能够达到要求标准。2. Through the set screen, the POM plastic with larger particles cannot pass through the screen, and rolls along the screen and rolls out through the waste port. After that, the staff can collect it for secondary crushing, while the POM plastic with smaller particles can pass through. The screen is rolled out from the discharge port under the guidance of the guide plate to ensure that the size of the crushed particles can meet the required standard.
3.通过设置的加料斗和盖板,加料斗能够临时储存大量的原料,当原料添加完成后,操作人员可以将盖板盖住,能够防止破碎的过程中碎屑和灰尘从加料斗的内部飞出,使得加工环境的整洁得到保证。3. The hopper can temporarily store a large amount of raw materials by setting the feeding hopper and the cover plate. When the raw material is added, the operator can cover the cover plate, which can prevent debris and dust from the inside of the feeding hopper during the crushing process. Fly out, so that the cleanliness of the processing environment is guaranteed.
附图说明Description of drawings
图1为本实用新型提出的一种POM塑料生产加工用挤压式破碎装置的结构示意图;Fig. 1 is the structural representation of a kind of extrusion crushing device for POM plastic production and processing proposed by the utility model;
图2为本实用新型提出的一种POM塑料生产加工用挤压式破碎装置的结构左视图;Fig. 2 is the structural left side view of a kind of extrusion crushing device for POM plastic production and processing proposed by the utility model;
图3为本实用新型提出的一种POM塑料生产加工用挤压式破碎装置的结构剖视图。FIG. 3 is a structural cross-sectional view of an extrusion crushing device for POM plastic production and processing proposed by the utility model.
图中:1破碎箱、2加料斗、3盖板、4顶盖、5支撑腿、6废料口、7出料口、8破碎辊、9水泵、10安装架、11固定板、12电动机、13主动带轮、14从动带轮、15回流管、16进水管、17水箱、18插槽、19散热板、20散热片、21筛网、22导向板。In the picture: 1 crushing box, 2 feeding hopper, 3 cover plate, 4 top cover, 5 supporting legs, 6 waste port, 7 discharge port, 8 crushing roller, 9 water pump, 10 mounting frame, 11 fixing plate, 12 motor, 13 Active pulley, 14 driven pulley, 15 return pipe, 16 water inlet pipe, 17 water tank, 18 slot, 19 heat sink, 20 heat sink, 21 screen, 22 guide plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a co-existence of an intervening component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a co-existing centered component. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
参照图1-3,一种POM塑料生产加工用挤压式破碎装置,包括破碎箱1和水箱17,水箱17用于储放冷却用水,破碎箱1通过螺栓固定连接在水箱17的顶部外壁上,破碎箱1的顶部外壁上通过螺栓固定连接有顶盖4,且顶盖4的顶部外壁上焊接有加料斗2,能够临时储存大量的原料,加料斗2的内部通过轴承转动连接有成水平结构分布的两个破碎辊8,用于破碎原料,破碎辊8的两端分别通过密封轴承插接有回流管15和进水管16,且回流管15插接在水箱17的内部,使破碎辊8内部的冷却介质能够回流至水箱17的内部。1-3, an extrusion crushing device for POM plastic production and processing includes a crushing
进一步的,破碎箱1的一侧外壁上焊接有固定板11,用于安装支撑电动机12,且固定板11顶部外壁的中心处通过螺栓固定连接有电动机12,电动机12的型号为YB2-100-4WF1,为破碎辊8提供动力,电动机12的输出端键连接有主动带轮13,破碎辊8的一端键连接有从动带轮14,且从动带轮14和主动带轮13通过皮带传动连接,为破碎辊8传动。Further, a
进一步的,破碎箱1的一侧外壁上焊接有安装架10,且安装架10的顶部外壁上通过螺栓连接有水泵9,用于将水箱17内部的水抽出,进水管16插接在水泵9的出水口上,且水泵9的进水口通过连接管与水箱17连通。Further, a mounting frame 10 is welded on one side of the outer wall of the crushing
进一步的,水箱17的底部外壁上开有插槽18,插槽18的内部插接有散热板19,且散热板19的底部外壁上焊接有成等距离分布的散热片20,为水箱17内部的冷却介质散热。Further, the bottom outer wall of the
进一步的,破碎箱1的内部卡接有成上下结构分布的筛网21和导向板22,且筛网21位于导向板22上方,用于将不同尺寸的原料颗粒筛分开来,破碎箱1的一侧外壁上靠近筛网21处开有废料口6,尺寸较大的原料颗粒出口,且破碎箱1的一侧外壁上靠近导向板22处开有出料口7,尺寸合格的原料颗粒出口。Further, the interior of the crushing
进一步的,水箱17底部外壁的四角处均焊接有支撑腿5,用于支撑设备,加料斗2的顶部外壁上通过铰链转动连接有盖板3,能够防止破碎的过程中碎屑和灰尘从加料斗2的内部飞出。Further, the four corners of the outer wall of the bottom of the
工作原理:使用时,操作人员首先将电动机12通过螺栓固定连接在固定板11的顶部外壁上接着将皮带分别套接在主动带轮13和从动带轮14上,使得主动带轮13和从动带轮14能够同步转动,接着将回流管15的两端分别插接在水箱17的内部和破碎辊8的一端,再将进水管16插接在破碎辊8的另一端和水泵9的出水口上,并将水泵9的进水口通过连接管与水箱17连接起来,最后将散热板19插接在插槽18的内部;工作时,操作人员首先将原料倒入加料斗2的内部,接着转动盖板3,将加料斗2的入口盖起,之后开启电动机12,电动机12带动主动带轮13转动,主动带轮13通过皮带带动从动带轮14转动,从动带轮14带动破碎辊8转动,两个破碎辊8挤压原料,使原料破碎并掉落在筛网21上,破碎后颗粒较大的原料无法通过筛网21,沿筛网21滚动经过废料口6滚出,之后工作人员可以将颗粒较大的原料收集起来二次破碎,而颗粒较小的原料能够通过筛网21,之后再到导向板22的导向下通过出料口7滚出;在开启电动机12后,操作人员将水泵9开启,水泵9将水箱内部的水通过连接管抽出,之后经过进水管16送入破碎辊8的内部,冷却水由破碎辊8的一端流至另一端,再通过回流管15回流至水箱17的内部,通过散热板19和散热片20散热。Working principle: When using, the operator firstly connects the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
Claims (6)
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