CN211800705U - Automatic feeding device of emulsifier - Google Patents
Automatic feeding device of emulsifier Download PDFInfo
- Publication number
- CN211800705U CN211800705U CN201922456729.0U CN201922456729U CN211800705U CN 211800705 U CN211800705 U CN 211800705U CN 201922456729 U CN201922456729 U CN 201922456729U CN 211800705 U CN211800705 U CN 211800705U
- Authority
- CN
- China
- Prior art keywords
- emulsifier
- automatic
- reaction kettle
- feeding
- control system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000003995 emulsifying agent Substances 0.000 title claims abstract description 68
- 239000002904 solvent Substances 0.000 claims abstract description 31
- 239000000839 emulsion Substances 0.000 claims abstract description 17
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 238000006243 chemical reaction Methods 0.000 claims description 49
- 238000003756 stirring Methods 0.000 claims description 23
- 238000007599 discharging Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 239000011810 insulating material Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 6
- 238000011049 filling Methods 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229910000617 Mangalloy Inorganic materials 0.000 description 1
- 229910000792 Monel Inorganic materials 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- QFGIVKNKFPCKAW-UHFFFAOYSA-N [Mn].[C] Chemical compound [Mn].[C] QFGIVKNKFPCKAW-UHFFFAOYSA-N 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- -1 chemical engineering Substances 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910000856 hastalloy Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 229910001026 inconel Inorganic materials 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000006396 nitration reaction Methods 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000004073 vulcanization Methods 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Landscapes
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The utility model discloses an automatic feed device of emulsifier, including reation kettle, motor, former solvent inlet pipe, emulsion discharge tube, emulsifier holding vessel, flow control valve, emulsifier inlet pipe, temperature sensor, liquid level sensor, control system, temporary storage ware, database, calculator. The utility model has high automation degree, can realize automatic preparation and automatic addition of the solvent, realizes automatic control and automatic filling by mutual correlation of each process, fundamentally lightens the labor intensity of operators and prevents potential safety hazards; in addition, the control system stores the information data of the original solvent, so that local calling can be accurately carried out, and volume automatic feeding parameters are generated.
Description
Technical Field
The utility model relates to a feed arrangement especially relates to an emulsifier automatic feed device.
Background
The broad understanding of the reaction kettle is that the reaction kettle is a container for physical or chemical reaction, and the heating, evaporation, cooling and low-speed mixing functions required by the process are realized through the structural design and parameter configuration of the container. The reaction kettle is widely applied to pressure vessels for petroleum, chemical engineering, rubber, pesticides, dyes, medicines and foods, and is used for completing technological processes such as vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and the like, such as a reactor, a reaction kettle, a decomposition kettle, a polymerization kettle and the like; the material is generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloy and other composite materials. The solvent of the existing reaction kettle needs a plurality of work types of alternate operation when feeding, needs a large amount of manual operation, and wastes time and labor.
SUMMERY OF THE UTILITY MODEL
An automatic emulsifier feeding device comprises a reaction kettle, a feeding pipe, an emulsion discharging pipe, an emulsifier storage tank, a flow control valve, an emulsifier feeding pipe, a temperature sensor, a liquid level sensor, a control system, a temporary memory, a database and a calculator, wherein the reaction kettle comprises a reaction kettle, a motor, a raw solvent feeding pipe, an emulsion discharging pipe, an emulsifier storage tank, a flow control valve, an emulsifier feeding pipe, a temperature sensor, a liquid level sensor, a control; the side wall of the reaction kettle is made of a heat-insulating material; a raw solvent feeding hole is formed in the upper end of the reaction kettle, and the raw solvent feeding pipe is communicated with the raw solvent feeding hole, so that the raw solvent can be smoothly added into the reaction kettle; the upper end of the reaction kettle is also provided with an emulsion discharge port, the emulsion discharge pipe is communicated with the emulsion discharge port, and after the emulsification reaction is finished, a reaction product can be discharged from the emulsion discharge pipe; the upper end of the reaction kettle is also provided with an emulsifier feeding hole, the emulsifier feeding pipe extends into the bottom of the reaction kettle through the emulsifier feeding hole, the front end of the emulsifier feeding pipe is provided with a temperature sensor, and the temperature sensor can detect the reaction temperature in the reaction kettle; the other end of the emulsifier feeding pipe is communicated with the emulsifier storage tank, the emulsifier can be guided into the reaction kettle through the emulsifier feeding pipe, the emulsifier feeding pipe is provided with a flow control valve, and the adding speed and the adding quantity of the emulsifier can be controlled through the flow control valve; the upper end of the reaction kettle is also provided with a stirring shaft hole, the stirring shaft extends into the reaction kettle through the stirring shaft hole, the end part of the stirring shaft positioned in the reaction kettle is provided with a stirring blade, the other end part of the stirring shaft positioned outside the reaction kettle is connected with a main shaft of the motor, and the stirring shaft and the stirring blade are driven to rotate through the rotation of the motor;
preferably: the automatic emulsifier feeding device also comprises a control system, wherein the control system is connected with the liquid level sensor, the motor, the flow control valve and the temperature sensor;
preferentially: the control system comprises a temporary memory, a database and a calculator, wherein the temporary memory is used for temporarily storing the automatic feeding information of the emulsifier, the database is used for storing the parameter information of the raw solvent, the calculator is used for analyzing the parameter information of the raw solvent and generating the automatic feeding information of the emulsifier, and then the automatic feeding information of the emulsifier is stored in the temporary memory.
Preferably: the spatial position of emulsifier storage jar be higher than reation kettle, can cross the automatic feed that realizes the emulsifier like this through gravity, the energy saving.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model has high automation degree, can realize automatic preparation and automatic addition of the solvent, realizes automatic control and automatic filling by mutual correlation of each process, fundamentally lightens the labor intensity of operators and prevents potential safety hazards; in addition, the control system stores the information data of the original solvent, so that local calling can be accurately carried out, and volume automatic feeding parameters are generated.
Drawings
FIG. 1 is a general structural view of an automatic emulsifier feeder;
FIG. 2 is a schematic diagram of a control system
Reference numerals: the device comprises a reaction kettle 1, a motor 2, a raw solvent feeding pipe 3, an emulsion discharging pipe 4, an emulsifier storage tank 5, a flow control valve 6, an emulsifier feeding pipe 7, a temperature sensor 8, a liquid level sensor 9, a control system 10, a temporary storage 11, a database 12 and a calculator 13.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Furthermore, the technical features mentioned in the embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1-2, an emulsifier automatic feeding device includes a reaction kettle 1, a motor 2, a raw solvent feeding pipe 3, an emulsion discharging pipe 4, an emulsifier storage tank 5, a flow control valve 6, an emulsifier feeding pipe 7, a temperature sensor 8, a liquid level sensor 9, a control system 10, a temporary memory 11, a database 12, and a calculator 13;
the side wall of the reaction kettle 1 is made of heat insulation materials; a raw solvent feeding hole is formed in the upper end of the reaction kettle 1, and a raw solvent feeding pipe 3 is communicated with the raw solvent feeding hole, so that the raw solvent can be smoothly added into the reaction kettle 1; the upper end of the reaction kettle 1 is also provided with an emulsion discharge port, the emulsion discharge pipe 4 is communicated with the emulsion discharge port, and after the emulsification reaction is finished, a reaction product can be discharged from the emulsion discharge pipe 4; the upper end of the reaction kettle 1 is also provided with an emulsifier feeding hole, an emulsifier feeding pipe 7 extends into the bottom of the reaction kettle through the emulsifier feeding hole, the front end of the emulsifier feeding pipe 7 is provided with a temperature sensor 8, and the temperature sensor 8 can detect the reaction temperature in the reaction kettle; the other end of the emulsifier feeding pipe 7 is communicated with the emulsifier storage tank 5, the emulsifier can be guided into the reaction kettle 1 through the emulsifier feeding pipe 7, the emulsifier feeding pipe 7 is provided with a flow control valve 6, and the adding speed and the adding quantity of the emulsifier can be controlled through the flow control valve 6; the upper end of the reaction kettle 1 is also provided with a stirring shaft hole, the stirring shaft extends into the reaction kettle 1 through the stirring shaft hole, the end part of the stirring shaft positioned in the reaction kettle 1 is provided with a stirring blade, the other end part of the stirring shaft positioned outside the reaction kettle 1 is connected with a main shaft of the motor 2, and the stirring shaft and the stirring blade are driven to rotate through the rotation of the motor 2;
the automatic emulsifier feeding device also comprises a control system 10, wherein the control system 10 is connected with a liquid level sensor 9, a motor 2, a flow control valve 6 and a temperature sensor 8; the control system comprises a temporary memory 11, a database 12 and a calculator 13, wherein the temporary memory 11 is used for temporarily storing the automatic feeding information of the emulsifier, the database 12 is used for storing the parameter information of the raw solvent, and the calculator 13 is used for analyzing the parameter information of the raw solvent and generating the automatic feeding information of the emulsifier and then storing the automatic feeding information of the emulsifier in the temporary memory 11.
The specific working process is as follows:
when a raw solvent is added into a reaction kettle 1 through a raw solvent feeding pipe 3, the temperature and the adding amount of the raw solution are detected through a liquid level sensor 7 and a temperature sensor 8, signals are transmitted to a control system 10, the control system 10 calls parameters of the raw solvent through a database 12, and calculates through a calculator 13 to obtain adding information of an emulsifier, control information of a flow control valve 6 and stirring information (including stirring speed, stirring duration and the like) of a motor 2, then the information is stored in a temporary storage 11, and the automatic feeding process of the emulsifier is executed through data information stored in the storage 11.
It will be understood by those skilled in the art that the foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.
Claims (3)
1. An automatic emulsifier feeding device comprises a reaction kettle, a motor, a raw solvent feeding pipe, an emulsion discharging pipe, an emulsifier storage tank, a flow control valve, an emulsifier feeding pipe, a temperature sensor, a liquid level sensor, a control system, a temporary memory, a database and a calculator; the side wall of the reaction kettle is made of a heat-insulating material; the upper end of the reaction kettle is provided with a raw solvent feed port, and the raw solvent feed pipe is communicated with the raw solvent feed port; the upper end of the reaction kettle is also provided with an emulsion discharge port, and the emulsion discharge pipe is communicated with the emulsion discharge port; the upper end of the reaction kettle is also provided with an emulsifier feeding hole, the emulsifier feeding pipe extends into the bottom of the reaction kettle through the emulsifier feeding hole, and the front end of the emulsifier feeding pipe is provided with a temperature sensor; the other end of the emulsifier feeding pipe is communicated with the emulsifier storage tank, the emulsifier can be guided into the reaction kettle through the emulsifier feeding pipe, the emulsifier feeding pipe is provided with a flow control valve, and the adding speed and the adding quantity of the emulsifier can be controlled through the flow control valve; the upper end of reation kettle still is provided with the stirring shaft hole, and the (mixing) shaft is gone deep into reation kettle's inside through the stirring shaft hole, and the (mixing) shaft tip that is located reation kettle inside is provided with stirring vane, is located outside (mixing) shaft of reation kettle another tip with the main shaft of motor connect, through the rotation of motor drive (mixing) shaft and stirring vane rotate its characterized in that: the automatic solvent feeding device of the reaction kettle further comprises a control system, the control system is connected with the liquid level sensor, the motor, the flow control valve and the temperature sensor, and the control system comprises a temporary storage, a database and a calculator.
2. The automatic emulsifier feeder of claim 1, wherein the emulsifier storage tank is located at a higher spatial position than the reaction vessel.
3. The automatic feeding apparatus of emulsifier according to claim 1, wherein the temporary storage is used to temporarily store the automatic feeding information of emulsifier, the database is used to store the parameter information of raw solvent, and the calculator is used to analyze the parameter information of raw solvent and generate the automatic feeding information of emulsifier, and then store the automatic feeding information of emulsifier in the temporary storage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922456729.0U CN211800705U (en) | 2019-12-31 | 2019-12-31 | Automatic feeding device of emulsifier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922456729.0U CN211800705U (en) | 2019-12-31 | 2019-12-31 | Automatic feeding device of emulsifier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211800705U true CN211800705U (en) | 2020-10-30 |
Family
ID=73040557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922456729.0U Expired - Fee Related CN211800705U (en) | 2019-12-31 | 2019-12-31 | Automatic feeding device of emulsifier |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211800705U (en) |
-
2019
- 2019-12-31 CN CN201922456729.0U patent/CN211800705U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201030 |