CN211800506U - Intelligent control type insulating material crushing and stirring device - Google Patents
Intelligent control type insulating material crushing and stirring device Download PDFInfo
- Publication number
- CN211800506U CN211800506U CN201921942835.3U CN201921942835U CN211800506U CN 211800506 U CN211800506 U CN 211800506U CN 201921942835 U CN201921942835 U CN 201921942835U CN 211800506 U CN211800506 U CN 211800506U
- Authority
- CN
- China
- Prior art keywords
- insulating material
- crushing
- intelligent control
- control type
- stirring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011810 insulating material Substances 0.000 title claims abstract description 34
- 238000003756 stirring Methods 0.000 title claims description 56
- 230000002146 bilateral effect Effects 0.000 claims description 2
- 244000309464 bull Species 0.000 abstract 2
- 230000002349 favourable effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Landscapes
- Processing Of Solid Wastes (AREA)
- Crushing And Grinding (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The utility model discloses an intelligent control type insulating material smashes agitating unit, including smashing case, PLC controller and agitator tank, smash the inside intermediate position of case and install the biax motor, and the right-hand member of biax motor is connected with first gear, the left end of biax motor is connected with the second gear, and the left end of second gear installs the second and smashes the roller, the PLC controller is installed in the below of biax motor, and the below of PLC controller is provided with servo motor, the filter screen is all installed to servo motor's the left and right sides, and the fixed surface has pressure sensor under the filter screen, the agitator tank is installed in the below of smashing the case, servo motor's lower extreme is connected with the bull stick, and the below of bull stick installs the (mixing) shaft, the one end of atmospheric pressure pole has been cup jointed to the below of pivot, and the other end of atmospheric pressure pole is connected with the air. This agitating unit is smashed to intelligent control type insulating material has alleviateed staff's burden, still is favorable to avoiding causing the unnecessary energy extravagant.
Description
Technical Field
The utility model relates to an insulating material processing technology field specifically is intelligent control type insulating material smashes agitating unit.
Background
The insulating material is used for electrically insulating devices, namely, the material capable of preventing current from passing through, and has high resistivity.
However agitating unit and the reducing mechanism on the existing market all separately set up, whole operation is not only the process loaded down with trivial details, work efficiency is low, and traditional stirring rubbing crusher all directly carries out manual control, need the staff in the operation of next door control machine and stop, the practicality is poor, intelligent degree is low, and the ejection of compact speed of whole device is slow, be difficult to reasonable controlling means's ejection of compact time, still there is the inside difficult dismantlement of device simultaneously, the trouble problem of later stage maintenance, for this reason, we propose intelligent control type insulating material and smash agitating unit.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an agitating unit is smashed to intelligent control type insulating material, with agitating unit and the reducing mechanism on the existing market who proposes in solving above-mentioned background all separately set up, whole operation not only the process is loaded down with trivial details, work efficiency is low, and traditional stirring rubbing crusher all directly carries out manual control, need the staff to control the operation of machine on the next door and stop, the practicality is poor, intelligent degree is low, and the ejection of compact speed of whole device is slow, be difficult to reasonable controlling means's discharge time, still there is the inside difficult dismantlement of device simultaneously, the trouble problem of later stage maintenance.
In order to achieve the above object, the utility model provides a following technical scheme: the intelligent control type insulating material crushing and stirring device comprises a crushing box, a PLC (programmable logic controller) and a stirring box, wherein a double-shaft motor is installed in the middle of the inner part of the crushing box, a first gear is connected to the right end of the double-shaft motor, a first crushing roller is installed at the right end of the first gear, a second gear is connected to the left end of the double-shaft motor, a second crushing roller is installed at the left end of the second gear, the PLC is installed below the double-shaft motor, a servo motor is arranged below the PLC, filter screens are installed on the left side and the right side of the servo motor, pressure sensors are fixed on the lower surfaces of the filter screens, the stirring box is installed below the crushing box, a rotating rod is connected to the lower end of the servo motor, a stirring shaft is installed below the rotating rod, bottom plates are hinged to the left side and the right side of the lower part of the stirring box, and a rotating, one end of an air pressure rod is sleeved below the rotating shaft, the other end of the air pressure rod is connected with an air pump, and universal wheels are installed below the air pump.
Preferably, the number of the first gears and the first crushing rollers and the number of the second gears and the second crushing rollers are two, and the diameter of the first gears is 5cm smaller than that of the second gears.
Preferably, the structure of filter screen is fretwork network structure, and pressure sensor passes through wire and PLC controller electric connection simultaneously.
Preferably, the connecting mode between the rotating rod and the stirring shaft is threaded connection, and the structure of the stirring shaft is a T-shaped structure.
Preferably, the bottom plates are distributed in bilateral symmetry about the vertical center line of the stirring box, and a rotating structure is formed between the bottom plates and the stirring box through hinges.
Preferably, the air pump is communicated with the inside of the air pressure rod and is electrically connected with the PLC through a lead.
Preferably, the number of universal wheels sets up to 4, and the connected mode between universal wheel and the agitator tank is threaded connection.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the intelligent control type insulating material crushing and stirring device is provided with two groups of crushing structures which are driven to operate by a double-shaft motor, so that certain energy is saved, and meanwhile, as the distance between the two first crushing rollers is farther than the distance between the two second crushing rollers, the grain diameters of insulating materials which are successfully crushed by the two groups of crushing structures are different, so that the corresponding crushing grain diameters can be selected according to the difference of the insulating materials in the actual operation process, and the practicability is higher;
2. the matching function between the pressure sensor and the PLC is arranged to control the opening and closing of the double-shaft motor, so that the whole crushing structure is prevented from idling when no insulating material exists in the crushing box, the operation and the control of workers are not needed, the burden of the workers is reduced, unnecessary energy waste is avoided, the rotating rod is connected with the stirring shaft through the threaded action, the dismounting is convenient, and the later maintenance and repair are convenient;
3. set up the bottom plate and can rotate the agitator tank relatively and open, conveniently carry out the ejection of compact, compare traditional ejection of compact pipeline, its discharge gate is bigger, and ejection of compact speed is faster, sets up and programs through the procedure to PLC controller inside, can control servo motor and air pump operating time, realizes automatic discharging, and intelligent degree is high, convenient to use.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic top view of the present invention;
fig. 3 is a schematic view of the local structure of the bottom plate and the air pressure rod of the present invention.
In the figure: 1. a crushing box; 2. a double-shaft motor; 3. a first gear; 4. a first crushing roller; 5. a second gear; 6. a second crushing roller; 7. a PLC controller; 8. a servo motor; 9. a filter screen; 10. a pressure sensor; 11. a stirring box; 12. a rotating rod; 13. a stirring shaft; 14. a base plate; 15. a rotating shaft; 16. a pneumatic rod; 17. an air pump; 18. a universal wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: an intelligent control type insulating material crushing and stirring device comprises a crushing box 1, a double-shaft motor 2, a first gear 3, a first crushing roller 4, a second gear 5, a second crushing roller 6, a PLC (programmable logic controller) 7, a servo motor 8, a filter screen 9, a pressure sensor 10, a stirring box 11, a rotating rod 12, a stirring shaft 13, a bottom plate 14, a rotating shaft 15, a pneumatic rod 16, an air pump 17 and a universal wheel 18, wherein the double-shaft motor 2 is installed at the middle position inside the crushing box 1, the right end of the double-shaft motor 2 is connected with the first gear 3, the right end of the first gear 3 is provided with the first crushing roller 4, the left end of the double-shaft motor 2 is connected with the second gear 5, the left end of the second gear 5 is provided with the second crushing roller 6, the first gear 3, the first crushing roller 4, the second gear 5 and the second crushing roller 6 are arranged into two groups, and the diameter of the first gear 3 is 5cm smaller than that of the second gear, two first crushing rollers 4 are arranged to realize same-speed reverse rotation through the mutual meshing action between the two first gears 3, so that the insulating material is crushed, two second crushing rollers 6 realize same-speed reverse rotation through the mutual meshing action between the two second gears 5, and the insulating material can also be crushed, and two groups of crushing structures are driven to operate through a double-shaft motor 2, so that certain energy is saved, meanwhile, the distance between the two first crushing rollers 4 is farther than the distance between the two second crushing rollers 6, so that the particle sizes of the insulating material successfully crushed by the two groups of crushing structures are different, the corresponding crushing particle sizes of the insulating material can be selected according to the difference of the insulating material in the actual operation process, and the practicability is higher;
the PLC controller 7 is arranged below the double-shaft motor 2, the servo motor 8 is arranged below the PLC controller 7, filter screens 9 are arranged on the left side and the right side of the servo motor 8, pressure sensors 10 are fixed on the lower surfaces of the filter screens 9, the structure of each filter screen 9 is a hollow-out net-shaped structure, meanwhile, the pressure sensors 10 are electrically connected with the PLC controller 7 through wires, the filter screens 9 are arranged to be hollow-out, so that the crushed insulating materials can smoothly enter a stirring area below the filter screens, the pressure sensors 10 can detect pressure information on the filter screens 9, so that the opening and closing of the double-shaft motor 2 are controlled through the cooperation effect between the pressure sensors and the PLC controller 7, when no insulating materials exist in the crushing box 1, the whole crushing structure idles, the operation of workers is not only not needed, the burden of the workers is reduced, and unnecessary energy waste is avoided, the stirring box 11 is arranged below the crushing box 1, the lower end of the servo motor 8 is connected with the rotating rod 12, the stirring shaft 13 is arranged below the rotating rod 12, the rotating rod 12 is in threaded connection with the stirring shaft 13, the stirring shaft 13 is in a T-shaped structure, the T-shaped stirring shaft 13 can stir a larger area of insulating materials in the rotating process, the stirring mixing efficiency is improved, and meanwhile, the rotating rod 12 is connected with the stirring shaft 13 through the threaded action, so that the disassembly is convenient, and the later maintenance and repair are convenient;
the left side and the right side of the lower part of the stirring box 11 are both hinged with a bottom plate 14, a rotating shaft 15 is installed in the middle position of the lower surface of the bottom plate 14, the bottom plates 14 are symmetrically distributed on the left side and the right side of the vertical central line of the stirring box 11, the bottom plates 14 form a rotating structure with the stirring box 11 through hinges, the two bottom plates 14 are spliced together to form the bottom of the stirring box 11, the bottom plates 14 can rotate relative to the stirring box 11 to be opened, and discharging is convenient, compared with a traditional discharging pipeline, a discharging hole is larger, discharging speed is higher, one end of a pneumatic rod 16 is sleeved on the lower part of the rotating shaft 15, the other end of the pneumatic rod 16 is connected with an air pump 17, the air pump 17 is communicated with the inside of the pneumatic rod 16, the air pump 17 is electrically connected with the PLC 7 through a lead, programming is performed on a program in the PLC, and air pump 17 can change the inside atmospheric pressure size of air pressure bar 16, it stretches out and draws back to realize driving air pressure bar 16, so that after mixing the stirring and accomplishing, realize automatic discharging, intelligent degree is high, high durability and convenient use, universal wheel 18 is installed to air pump 17's below, the quantity of universal wheel 18 sets up to 4, and the connected mode between universal wheel 18 and the agitator tank 11 is threaded connection, it can drive agitator tank 11 and remove to set up universal wheel 18, make the removal of whole device more convenient, also can dismantle between universal wheel 18 and the agitator tank 11 simultaneously, the later stage of being convenient for is changed the maintenance.
The working principle is as follows: for the intelligent control type insulating material crushing and stirring device, firstly, the stirring box 11 is pushed, so that the universal wheels 18 roll on the ground to drive the whole device to move to a proper position, then an external power supply is switched on, the double-shaft motor 2 is started firstly, the double-shaft motor 2 drives the first gear 3 and the second gear 5 to rotate, the two first gears 3 are meshed with each other to drive the two first crushing rollers 4 to rotate reversely at the same speed, the two second gears 5 are meshed with each other to drive the two second crushing rollers 6 to rotate reversely at the same speed, then the insulating material is thrown into the space between the two first crushing rollers 4 or the space between the two second crushing rollers 6 from an upper opening of the crushing box 1, the insulating material is crushed by the first crushing rollers 4 and the second crushing rollers 6, and crushed materials fall on the filter screen 9;
the pressure sensor 10 with model QLFS can detect the pressure information on the filter screen 9 and transmit the information to the PLC controller 7, the PLC controller 7 controls the servo motor 8 to start, the crushed aggregates enter the stirring box 11 through the filter screen 9, the servo motor 8 works to drive the rotating rod 12 to rotate, the rotating rod 12 drives the stirring shaft 13 to rotate, the stirring shaft 13 stirs the crushed aggregates to mix, when no crushed aggregates exist on the filter screen 9, the PLC controller 7 controls the double-shaft motor 2 to close, meanwhile, due to the setting of the pre-programmed program, after the double-shaft motor 2 is closed for a period of time, the PLC controller 7 controls the servo motor 8 to close, simultaneously, the air pump 17 is started, the air pump 17 pumps the air in the air pressure rod 16, so that the air pressure rod 16 is shortened, the air pressure rod 16 drives the bottom plate 14 to open downwards through the rotating shaft 15, and simultaneously, the relative rotation occurs between the air pressure rod 16 and the rotating shaft 15, the mixed crushed materials in the stirring box 11 fall down from the bottom plate 14 to be discharged, so that the using process of the whole intelligent control type insulating material crushing and stirring device is completed.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Agitating unit is smashed to intelligent control type insulating material, including smashing case (1), PLC controller (7) and agitator tank (11), its characterized in that: a double-shaft motor (2) is installed in the middle of the interior of the crushing box (1), a first gear (3) is connected to the right end of the double-shaft motor (2), a first crushing roller (4) is installed at the right end of the first gear (3), a second gear (5) is connected to the left end of the double-shaft motor (2), a second crushing roller (6) is installed at the left end of the second gear (5), a PLC (programmable logic controller) (7) is installed below the double-shaft motor (2), a servo motor (8) is arranged below the PLC (7), filter screens (9) are installed on the left side and the right side of the servo motor (8), pressure sensors (10) are fixed to the lower surfaces of the filter screens (9), a stirring box (11) is installed below the crushing box (1), a rotating rod (12) is connected to the lower end of the servo motor (8), and a stirring shaft (13) is installed below the rotating rod (12), all articulated bottom plate (14) have on the left and right sides of the below of agitator tank (11), and the intermediate position of bottom plate (14) lower surface installs pivot (15), the one end of atmospheric pressure pole (16) has been cup jointed to the below of pivot (15), and the other end of atmospheric pressure pole (16) is connected with air pump (17), universal wheel (18) are installed to the below of air pump (17).
2. The intelligent control type insulating material crushing and stirring device according to claim 1, wherein: the number of the first gears (3), the first crushing rollers (4), the second gears (5) and the second crushing rollers (6) is set to be two, and the diameter of the first gears (3) is 5cm smaller than that of the second gears (5).
3. The intelligent control type insulating material crushing and stirring device according to claim 1, wherein: the structure of the filter screen (9) is a hollowed-out net structure, and meanwhile, the pressure sensor (10) is electrically connected with the PLC (7) through a lead.
4. The intelligent control type insulating material crushing and stirring device according to claim 1, wherein: the connecting mode between the rotating rod (12) and the stirring shaft (13) is threaded connection, and the structure of the stirring shaft (13) is a T-shaped structure.
5. The intelligent control type insulating material crushing and stirring device according to claim 1, wherein: the bottom plates (14) are distributed in bilateral symmetry about the vertical center line of the stirring box (11), and a rotating structure is formed between the bottom plates (14) and the stirring box (11) through hinges.
6. The intelligent control type insulating material crushing and stirring device according to claim 1, wherein: the air pump (17) is communicated with the inside of the air pressure rod (16), and the air pump (17) is electrically connected with the PLC controller (7) through a lead.
7. The intelligent control type insulating material crushing and stirring device according to claim 1, wherein: the number of the universal wheels (18) is set to be 4, and the connection mode between the universal wheels (18) and the stirring box (11) is threaded connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921942835.3U CN211800506U (en) | 2019-11-12 | 2019-11-12 | Intelligent control type insulating material crushing and stirring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921942835.3U CN211800506U (en) | 2019-11-12 | 2019-11-12 | Intelligent control type insulating material crushing and stirring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211800506U true CN211800506U (en) | 2020-10-30 |
Family
ID=73027895
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921942835.3U Expired - Fee Related CN211800506U (en) | 2019-11-12 | 2019-11-12 | Intelligent control type insulating material crushing and stirring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211800506U (en) |
-
2019
- 2019-11-12 CN CN201921942835.3U patent/CN211800506U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207954292U (en) | A kind of crushing gravel asphalt mixing unit | |
| CN210939870U (en) | Concrete mixing plant grit automatic feeding device | |
| CN207354923U (en) | A kind of agitating device for being used to prepare biological material for being beneficial to stirring | |
| CN211800506U (en) | Intelligent control type insulating material crushing and stirring device | |
| CN215233786U (en) | Novel putty powder for building mixes device | |
| CN208003850U (en) | A kind of automatic crushing stir mixing machine for feed | |
| CN217802463U (en) | Grit agitating unit for construction | |
| CN107081094A (en) | A kind of food mixed stirring device with crushing function | |
| CN214992846U (en) | Energy-saving asphalt stirring device for highway construction | |
| CN112934358B (en) | Building curtain wall recycling and crushing device and crushing method thereof | |
| CN213946982U (en) | Agitating unit is stored to intelligence mortar | |
| CN213102398U (en) | Breaker is used in concrete production | |
| CN206765088U (en) | A kind of concrete quick agitator | |
| CN113306019A (en) | Recycled concrete apparatus for producing | |
| CN209937285U (en) | Concrete mixer | |
| CN210230093U (en) | Multistage stirring device for building stone crushing | |
| CN211358650U (en) | Road maintenance material agitating unit | |
| CN112211066A (en) | Road construction pitch heating melting equipment | |
| CN218985372U (en) | Raw material melting device for nylon 6 production | |
| CN220657659U (en) | Ceramic pigment crude product crushing and washing device | |
| CN219650345U (en) | Household electrical appliances waste plastic regeneration granulator | |
| CN219463229U (en) | Plant-mixed hot recycled asphalt mixture mixing equipment | |
| CN214076387U (en) | Mixing apparatus is used in printing ink production with shredding function | |
| CN213389495U (en) | Waste paper regeneration environmental protection equipment | |
| CN213942955U (en) | A smash agitating unit for chinese-medicinal material |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201030 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |