CN211788615U - Integrated ultrathin inductance high-precision powder filling machine - Google Patents
Integrated ultrathin inductance high-precision powder filling machine Download PDFInfo
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- CN211788615U CN211788615U CN202020904183.0U CN202020904183U CN211788615U CN 211788615 U CN211788615 U CN 211788615U CN 202020904183 U CN202020904183 U CN 202020904183U CN 211788615 U CN211788615 U CN 211788615U
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- placing table
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Abstract
The utility model provides an integrated ultrathin inductance high-precision powder filling machine, which comprises a workbench; the bottom plate is arranged on the workbench; the top plate is arranged above the bottom plate through guide shafts arranged at two ends, and is provided with an opening, and the opening is provided with a powder adding groove; the lifting plate is positioned between the bottom plate and the top plate and movably sleeved on the guide shaft; the placing table can be horizontally arranged on the lifting plate in a moving way; and the accurate quantitative mechanism is arranged on the lower side of the top plate and corresponds to the opening. The utility model discloses an integrated ultra-thin inductance high accuracy powder filling machine, set up the portable platform of placing and carry out accurate positioning to the product, improved the counterpoint precision of filling powder; in addition, a precise quantitative mechanism is arranged, so that the powder filling amount of each product is precisely controlled, and the stability of the quality of the inductor is effectively improved; and the powder filling machine has a simple structure, can realize accurate powder filling in batches, improves the working efficiency and reduces the cost.
Description
Technical Field
The utility model relates to a fill out whitewashed equipment technical field, concretely relates to powder machine is filled out to ultra-thin inductance high accuracy of integrated into one piece.
Background
An inductor is also called an inductance coil, which is an electromagnetic induction element formed by winding an insulated wire, and is one of the commonly used components in electronic circuits. Powder filling is one of important processes in the manufacturing process of the inductor, and the final performance of the inductor is directly influenced by the powder filling amount and the alignment accuracy of the coil.
In the prior art, the powder filling process and the powder filling equipment of the inductance powder filling equipment are complex in structure, high in cost and low in efficiency, and a product positioning structure is not arranged, so that the powder filling alignment is not accurate easily, and the powder filling quality is influenced; in addition, the inductor has small volume and high requirement on the amount in the powder filling process, and the existing powder filling equipment has low control precision on the powder filling amount, so that the quality stability of the inductor is poor and the performance of the inductor is influenced.
SUMMERY OF THE UTILITY MODEL
For solving the problem that exists among the above-mentioned prior art, the utility model provides a can fill out the powder in batches, and fill out the ultra-thin inductance high accuracy powder filling machine of accurate integrated into one piece of powder control.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
an integrated ultrathin high-precision inductance powder filling machine comprises a workbench;
the bottom plate is arranged on the workbench;
the top plate is arranged above the bottom plate through guide shafts arranged at two ends of the top plate, an opening is formed in the top plate, and a powder adding groove is formed in the opening;
the lifting plate is positioned between the bottom plate and the top plate and movably sleeved on the guide shaft;
the placing table is arranged on the lifting plate and connected with the positioning mechanism;
and the accurate quantitative mechanism is arranged on the lower side of the top plate and corresponds to the opening.
Furthermore, a lifting cylinder is arranged on the bottom plate, and the output end of the lifting cylinder is connected with the lifting plate.
Furthermore, the positioning mechanism comprises a transverse positioning mechanism and a longitudinal positioning mechanism, and the placing table is connected with the transverse positioning mechanism and the longitudinal positioning mechanism respectively.
Further, the lateral positioning mechanism comprises
A first knob;
the bidirectional threaded rod is horizontally arranged on the lifting plate in the transverse direction, one end of the bidirectional threaded rod is connected with the first knob, and the lower part of the placing table is sleeved in the middle of the placing table;
the two positioning blocks are respectively symmetrically arranged on two sides of the placing table and are respectively movably connected with the bidirectional threaded rod through nuts;
the first knob rotates under the action of external force and drives the bidirectional threaded rod to rotate, so that the two positioning blocks are driven to be close to or far away from the placing table at the same time, and a product jig is clamped or loosened.
Furthermore, the transverse positioning mechanism further comprises a first guide rod, and the two positioning blocks and the placing table are respectively sleeved on the first guide rod;
the left end and the right end of the lifting plate are respectively provided with a guide block, the guide blocks are sleeved on the corresponding guide shafts, the two ends of the first guide rod are respectively connected with one end of each guide block, and the first knob is fixed on one guide block.
Further, the longitudinal positioning mechanism comprises
The second knob is arranged on the rear side of the lifting plate through a mounting plate;
the two ends of the one-way threaded rod are respectively connected with the second knob and the placing table;
the stop block is arranged between the mounting plate and the placing table and is in threaded connection with the one-way threaded rod;
the second knob rotates under the effect of external force, drives the one-way threaded rod to rotate, and then drives the stop dog to be close to or keep away from the placing table so as to position or loosen the product jig.
Further, the placing table comprises a top block and a bottom block, and the horizontal section size of the top block is larger than that of the bottom block; the upper end of dog is close to one side of placing the platform is equipped with the screens groove, when the dog location product tool, the rear side card of kicking block is located the screens inslot.
Furthermore, the longitudinal positioning mechanism further comprises a second guide rod, the stop block is sleeved on the second guide rod, and two ends of the second guide rod are respectively connected with the upper end of the placing table and the upper end of the mounting plate.
Further, the precise quantitative mechanism comprises
The quantitative plate is provided with a plurality of quantitative grooves penetrating along the thickness of the quantitative plate, and the distribution of the quantitative grooves corresponds to that of products on the product jig;
the blanking plate is arranged at the lower side of the quantitative plate, has the same structure as the quantitative plate, is arranged up and down correspondingly, and is provided with a horizontal slot;
the striker plate is movably arranged in the horizontal slot through a pull plate cylinder connected to the rear end of the striker plate;
the pulling plate cylinder drives the material baffle to move in the horizontal slot, so that powder is discharged from the material discharging plate or stops discharging.
Furthermore, a connecting plate is arranged on the rear side of the top plate, and the pull plate cylinder is arranged on the lower side of the connecting plate.
Compared with the prior art, the utility model has the beneficial technical effects that: the utility model discloses an integrated ultra-thin inductance high accuracy powder filling machine, set up the portable platform of placing and carry out accurate positioning to the product, improved the counterpoint precision of filling powder; in addition, a precise quantitative mechanism is arranged, so that the powder filling amount of each product is precisely controlled, and the stability of the quality of the inductor is effectively improved; and the powder filling machine has a simple structure, can realize accurate powder filling in batches, improves the working efficiency and reduces the cost.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present application;
FIG. 2 is another schematic structural diagram of an embodiment of the present application;
FIG. 3 is an enlarged view of the portion A of FIG. 2;
fig. 4 is a schematic top view of the movable placement table in the embodiment of the present application.
In the figure: 1-workstation, 2-lift cylinder, 3-guide block, 4-roof, 5-add powder groove, 6-place the platform, 7-lifter plate, 8-guiding axle, 9-bottom plate, 10-first knob, 11-locating pieces, 12-first guide bar, 13-nut, 14-second knob, 15-two-way threaded rod, 16-striker plate, 17-ration board, 18-flitch down, 19-mounting panel, 20-arm-tie cylinder, 21-kicking block, 22-bottom block, 23-second guide bar, 24-dog.
Detailed Description
In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined below to clearly and completely describe the technical solution of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be derived from the description of the embodiments of the present invention by a person skilled in the art, are within the scope of the present invention.
The technical solution of the present invention will be further described in detail with reference to the accompanying drawings.
As shown in fig. 1-4, an integrated ultrathin high-precision inductance powder filling machine comprises a workbench 1, a bottom plate 9, a top plate 4, a lifting plate 7, a placing table 6 and a precise quantifying mechanism;
specifically, a bottom plate 9 is arranged on the workbench 1, a top plate 4 is arranged above the bottom plate 9 through guide shafts 8 arranged at two ends, and one or more guide shafts 8 can be arranged at each end of the top plate 4;
an opening is formed in the top plate 4, a powder adding groove 5 is formed in the opening, and the powder adding groove 5 and the opening are used for adding filling powder;
the lifting plate 7 is positioned between the bottom plate 9 and the top plate 4 and movably sleeved on the guide shaft 8, the lifting plate 7 can move up and down along the guide shaft 8 to be close to or far away from the top plate 4, and the guide shaft 8 is used for supporting the top plate 4 and guiding the movement of the lifting plate 7;
the accurate quantitative mechanism is arranged on the lower side of the top plate 4 and corresponds to the opening, and filling powder falls into the accurate quantitative mechanism through the powder adding groove 5 and the opening and enters a product after accurate quantification;
the placing table 6 is arranged on the lifting plate 7 and connected with a positioning mechanism, and the positioning mechanism is used for positioning a product jig on the placing table 6 so as to enable a product to be accurately butted with the accurate quantifying mechanism and improve the accuracy of powder filling;
when powder is filled, the product jig filled with the product with the filling materials is placed on the placing table 6, and the product is positioned by the positioning mechanism; the lifting plate 7 drives the placing table 6 to ascend to the accurate quantifying mechanism, then filling powder is added into the powder adding groove 5, the filling powder is quantified through the accurate quantifying mechanism through the opening, and finally enters the product to finish filling;
after the filling is finished, the lifting plate 7 drives the product to descend to the initial position, the positioning mechanism loosens the product jig, the product jig is taken out, and the whole operation is finished.
According to an embodiment of the present invention, the bottom plate 9 is provided with a lifting cylinder 2, an output end of the lifting cylinder 2 is connected to the lifting plate 7, and the lifting cylinder 2 drives the output end to extend or retract, so as to raise or lower the lifting plate 7; the lift cylinder 2 can set up one or more, and this embodiment is equipped with two, and two lift cylinders 2 connect the both ends of lifter plate 7 respectively to make lifter plate 7 remove in-process atress balanced, ensure that the product is counterpointed accurately and is filled and go on smoothly.
According to another embodiment of the present invention, the positioning mechanism comprises a transverse positioning mechanism and a longitudinal positioning mechanism, and the placing table 6 is connected with the transverse positioning mechanism and the longitudinal positioning mechanism respectively; the transverse positioning mechanism is used for transversely positioning the product, and the longitudinal positioning mechanism is used for limiting the rear side of the product jig so as to longitudinally position the product.
Preferably, the transverse positioning mechanism comprises a first knob 10, a bidirectional threaded rod 15 and two positioning blocks 11;
the bidirectional threaded rod 15 is horizontally arranged on the lifting plate 7 in the transverse direction, one end of the bidirectional threaded rod is connected with the first knob 10, and the lower part of the placing table 6 is fixedly sleeved in the middle of the bidirectional threaded rod 15;
the two positioning blocks 11 are respectively symmetrically arranged on two sides of the placing table 6 and are respectively movably connected with a bidirectional threaded rod 15 through nuts 13;
Furthermore, the transverse positioning mechanism further comprises a first guide rod 12, and the two positioning blocks 11 and the placing table 6 are respectively sleeved on the first guide rod 12;
the left end and the right end of the lifting plate 7 are respectively provided with a guide block 3, the guide blocks 3 are sleeved on corresponding guide shafts 8, two ends of a first guide rod 12 are respectively connected with the two guide blocks 3, and a first knob 10 is fixed on one guide block 3;
one or more first guide rods 12 may be provided, in this embodiment, two first guide rods 12 are provided, and the two first guide rods 12 are respectively provided at the front end and the rear end of the guide block 3, so that the positioning block 11 moves stably;
two ends of the bidirectional threaded rod 15 are respectively and rotatably connected with two guide blocks 3, and the guide blocks 3 are used for installing the first guide rod 12 and the bidirectional threaded rod 15.
Optionally, the longitudinal positioning mechanism comprises a second knob 14, a one-way threaded rod, and a stop 24;
the second knob 14 is arranged on the rear side of the lifting plate 7 through a mounting plate 19, and the mounting plate 19 is used for mounting the second knob 14 and the one-way threaded rod;
two ends of the one-way threaded rod are respectively connected with the second knob 14 and the placing table 6;
the stop block 24 is arranged between the mounting plate 19 and the placing table 6 and is in threaded connection with the one-way threaded rod;
the second knob 14 is rotated by an external force to drive the one-way threaded rod to rotate, and then the stop block 24 is driven to approach or depart from the placing table 6, so as to position or loosen the product jig, and longitudinally position or loosen the product.
Further, the placing table 6 comprises a top block 21 and a bottom block 22, the top block 21 is arranged on the bottom block 22, and the horizontal section size of the top block 21 is larger than that of the bottom block 22; a clamping groove is formed in one side, close to the placing table 6, of the upper end of the stop block 24, and when the product jig is positioned by the stop block 24, the rear side of the top block 21 is clamped in the clamping groove;
the stop block 24 is used for limiting the product jig and further positioning the product, and the clamping groove is used for clamping the jacking block 21 so that the product jig is firmly positioned.
Furthermore, the longitudinal positioning mechanism further comprises a second guide rod 23, the stop block 24 is sleeved on the second guide rod 23, and two ends of the second guide rod 23 are respectively connected with the upper end of the placing table 6 and the upper end of the mounting plate 19; the stop block 24 horizontally moves along the second guide rod 23 under the driving of the one-way threaded rod so as to ensure the positioning precision of the product; one or more second guide bars 23 may be provided.
In some embodiments of the present invention, the precise quantitative mechanism comprises a quantitative plate 17, a blanking plate 18, a striker plate 16 and a pulling plate cylinder 20;
the quantitative plate 17 is provided with a plurality of quantitative grooves penetrating along the thickness of the quantitative plate, and the capacity of the quantitative grooves is matched with the filling amount of the product; the distribution of the plurality of quantitative grooves corresponds to the distribution of the products on the product jig so as to realize the batch powder filling of the products; the quantitative plate is used for accurately and directionally filling the filling amount of the powder;
the lower material plate 18 is arranged at the lower side of the quantitative plate 17, has the same structure as the quantitative plate 17, is arranged up and down correspondingly, and the filling powder can fall into a product through the directional grooves on the quantitative plate 17 and the lower material plate 18; a horizontal slot is arranged between the quantitative plate 17 and the blanking plate 18;
the striker plate 16 can be movably arranged in the horizontal slot through a pull plate cylinder 20 connected to the rear end of the striker plate, when the striker plate 16 is completely inserted into the horizontal slot, the striker plate 16 separates the quantitative plate from the blanking plate 18, so that the filling powder cannot fall into a product to be quantitatively filled with the powder; after the quantification is finished, the pulling plate cylinder 20 pulls the striker plate 16 to leave between the quantifying plate 17 and the blanking plate 18, so that the quantified filling powder falls into a product from the quantifying groove of the blanking plate 18; therefore, the powder filling amount of each product can be ensured all the time, and the quality stability of the product is improved.
Further, a connecting plate is arranged on the rear side of the top plate 4, the pull plate cylinder 20 is arranged on the lower side of the connecting plate, and the connecting plate is used for installing the pull plate cylinder 20.
The utility model discloses an integrated ultra-thin inductance high accuracy powder filling machine, set up the portable platform of placing and carry out accurate positioning to the product, improved the counterpoint precision of filling powder; in addition, a precise quantitative mechanism is arranged, so that the powder filling amount of each product is precisely controlled, and the stability of the quality of the inductor is effectively improved; and the powder filling machine has a simple structure, can realize accurate powder filling in batches, improves the working efficiency and reduces the cost.
The foregoing is a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (10)
1. An integrally formed ultrathin high-precision inductance powder filling machine is characterized by comprising a workbench;
the bottom plate is arranged on the workbench;
the top plate is arranged above the bottom plate through guide shafts arranged at two ends of the top plate, an opening is formed in the top plate, and a powder adding groove is formed in the opening;
the lifting plate is positioned between the bottom plate and the top plate and movably sleeved on the guide shaft;
the placing table is arranged on the lifting plate and connected with the positioning mechanism;
and the accurate quantitative mechanism is arranged on the lower side of the top plate and corresponds to the opening.
2. The integrated ultrathin high-precision inductance powder filling machine as claimed in claim 1, wherein a lifting cylinder is arranged on the bottom plate, and an output end of the lifting cylinder is connected with the lifting plate.
3. The integrated ultrathin high-precision inductance powder filling machine as claimed in claim 1, wherein the positioning mechanism comprises a transverse positioning mechanism and a longitudinal positioning mechanism, and the placing table is connected with the transverse positioning mechanism and the longitudinal positioning mechanism respectively.
4. The integrated ultra-thin inductor high-precision powder filling machine as claimed in claim 3, wherein the lateral positioning mechanism comprises
A first knob;
the bidirectional threaded rod is horizontally arranged on the lifting plate in the transverse direction, one end of the bidirectional threaded rod is connected with the first knob, and the lower part of the placing table is sleeved in the middle of the placing table;
the two positioning blocks are respectively symmetrically arranged on two sides of the placing table and are respectively movably connected with the bidirectional threaded rod through nuts;
the first knob rotates under the action of external force and drives the bidirectional threaded rod to rotate, so that the two positioning blocks are driven to be close to or far away from the placing table at the same time, and a product jig is clamped or loosened.
5. The integrated ultrathin high-precision inductance powder filling machine as claimed in claim 4, wherein the transverse positioning mechanism further comprises a first guide rod, and the two positioning blocks and the placing table are respectively sleeved on the first guide rod;
the left end and the right end of the lifting plate are respectively provided with a guide block, the guide blocks are sleeved on the corresponding guide shafts, the two ends of the first guide rod are respectively connected with one end of each guide block, and the first knob is fixed on one guide block.
6. The integrated ultra-thin inductor high-precision powder filling machine as claimed in claim 3, wherein the longitudinal positioning mechanism comprises
The second knob is arranged on the rear side of the lifting plate through a mounting plate;
the two ends of the one-way threaded rod are respectively connected with the second knob and the placing table;
the stop block is arranged between the mounting plate and the placing table and is in threaded connection with the one-way threaded rod;
the second knob rotates under the effect of external force, drives the one-way threaded rod to rotate, and then drives the stop dog to be close to or keep away from the placing table so as to position or loosen the product jig.
7. The integrated ultrathin high-precision inductance powder filling machine as claimed in claim 6, wherein the placing table comprises a top block and a bottom block, and the horizontal section size of the top block is larger than that of the bottom block; the upper end of dog is close to one side of placing the platform is equipped with the screens groove, when the dog location product tool, the rear side card of kicking block is located the screens inslot.
8. The integrated ultrathin high-precision inductance powder filling machine as claimed in claim 6, wherein the longitudinal positioning mechanism further comprises a second guide rod, the stop block is sleeved on the second guide rod, and two ends of the second guide rod are respectively connected with the upper end of the placing table and the upper end of the mounting plate.
9. The integrated ultra-thin inductor high-precision powder filling machine as claimed in claim 1, wherein the precise quantitative mechanism comprises
The quantitative plate is provided with a plurality of quantitative grooves penetrating along the thickness of the quantitative plate, and the distribution of the quantitative grooves corresponds to that of products on the product jig;
the blanking plate is arranged at the lower side of the quantitative plate, has the same structure as the quantitative plate, is arranged up and down correspondingly, and is provided with a horizontal slot;
the striker plate is movably arranged in the horizontal slot through a pull plate cylinder connected to the rear end of the striker plate;
the pulling plate cylinder drives the material baffle to move in the horizontal slot, so that powder is discharged from the material discharging plate or stops discharging.
10. The integrated ultrathin high-precision inductance powder filling machine as claimed in claim 9, wherein a connecting plate is arranged on the rear side of the top plate, and the pulling plate cylinder is arranged on the lower side of the connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020904183.0U CN211788615U (en) | 2020-05-26 | 2020-05-26 | Integrated ultrathin inductance high-precision powder filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020904183.0U CN211788615U (en) | 2020-05-26 | 2020-05-26 | Integrated ultrathin inductance high-precision powder filling machine |
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| Publication Number | Publication Date |
|---|---|
| CN211788615U true CN211788615U (en) | 2020-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020904183.0U Active CN211788615U (en) | 2020-05-26 | 2020-05-26 | Integrated ultrathin inductance high-precision powder filling machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114212397A (en) * | 2021-12-06 | 2022-03-22 | 深圳市一牛自动化科技有限公司 | Powder feeding device for capacitor core |
-
2020
- 2020-05-26 CN CN202020904183.0U patent/CN211788615U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114212397A (en) * | 2021-12-06 | 2022-03-22 | 深圳市一牛自动化科技有限公司 | Powder feeding device for capacitor core |
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