CN211777651U - Exhaust silencer - Google Patents
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- CN211777651U CN211777651U CN202020238124.4U CN202020238124U CN211777651U CN 211777651 U CN211777651 U CN 211777651U CN 202020238124 U CN202020238124 U CN 202020238124U CN 211777651 U CN211777651 U CN 211777651U
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Abstract
本实用新型涉及排气消声装置技术领域,具体涉及一种排气消声器,包括排气管道,以及套设于排气管道外侧的壳体;排气管道与壳体同轴布置,且排气管道沿轴线方向上的长度与壳体沿轴线方向上的长度相对应,使得排气管道沿轴线方向上的两端分别与壳体沿轴线方向上的两端面齐平;壳体与排气管道之间形成第一腔室,且排气管道的侧壁上具有若干个气流通孔,排气管道通过气流通孔与第一腔室连通;排气管道的一端为进气端,且远离进气端的一端为排气端;排气管道内相对靠近进气端的位置处设有锥形挡板,且锥形挡板的锥形尖端正对朝向进气端。本实施例中的排气消声器能够对发动机排出气流进行疏导,能够提升排气消声器的消声效果和发动机的动力性。
The utility model relates to the technical field of exhaust mufflers, in particular to an exhaust muffler, comprising an exhaust pipe and a casing sleeved on the outside of the exhaust pipe; the exhaust pipe and the casing are arranged coaxially, and the exhaust pipe The length of the pipe along the axis direction corresponds to the length of the casing along the axis direction, so that the two ends of the exhaust pipe along the axis direction are flush with the two end faces of the casing along the axis direction respectively; the casing and the exhaust pipe are flush with each other. A first chamber is formed therebetween, and there are several air circulation holes on the side wall of the exhaust pipe, and the exhaust pipe is communicated with the first chamber through the air circulation holes; One end of the gas end is the exhaust end; a conical baffle is arranged in the exhaust pipe at a position relatively close to the intake end, and the conical tip of the conical baffle faces the intake end. The exhaust muffler in this embodiment can divert the exhaust air flow of the engine, and can improve the noise reduction effect of the exhaust muffler and the power performance of the engine.
Description
技术领域technical field
本实用新型涉及排气消声装置技术领域,具体涉及一种排气消声器。The utility model relates to the technical field of exhaust mufflers, in particular to an exhaust muffler.
背景技术Background technique
汽车公司为了减轻来自发动机的排气声音,在发动机的排气通路中设置排气消声器。排气消声器在排气通路的排气管在外周侧形成一个容积室,容积室中填充由玻璃纤维或者发泡树脂等形成的吸音材料,通过这种结构,降低消声器中由流过排气通过的空气产生的声音。In order to reduce the exhaust sound from the engine, automobile companies install exhaust mufflers in the exhaust passage of the engine. The exhaust muffler forms a volume chamber on the outer peripheral side of the exhaust pipe of the exhaust passage, and the volume chamber is filled with a sound-absorbing material formed of glass fiber or foamed resin. sound produced by the air.
例如公开号为CN102383899A的中国专利公开了一种排气消声器,包括供发动机排气的排气管,排气管的端部设置有密封板,排气管的尾部被包裹在一个密封的容器内,容器固定连接在排气管上,容器的尾部设置有出气管,位于容器内的排气管上设置有若干个气流通孔,容器内还设置有连接在排气管尾部和容器内壁的消声片。该方案中通过消声片能够降低排出消声器的气体的流速,能够减少固体颗粒在消声材料上的沉积。For example, Chinese Patent Publication No. CN102383899A discloses an exhaust muffler, which includes an exhaust pipe for exhausting the engine, the end of the exhaust pipe is provided with a sealing plate, and the tail of the exhaust pipe is wrapped in a sealed container , the container is fixedly connected to the exhaust pipe, the tail of the container is provided with an air outlet pipe, the exhaust pipe located in the container is provided with a number of air flow holes, and the container is also provided with a discharge pipe connected to the tail of the exhaust pipe and the inner wall of the container. sound film. In this solution, the muffler sheet can reduce the flow rate of the gas discharged from the muffler, and can reduce the deposition of solid particles on the muffler material.
上述方案中的排气消声器包括具有排气孔的排气管和套设于排气管上的壳体(容器),工作时,发动机的排出的气流(气体流)通过排气管道流入排气消声器进行消声,但是在实际使用过程中,现有的消声器还存在以下问题:从发动机上排出的气流是紊乱和不稳定的,使得气流刚进入排气消声器时会撞击排气管道,并在排气管道内产生共振而发出噪声,导致排气消声的效果不好;此外,由于气流的紊乱和不稳定而在排气管道内产生共振,使得发动机的气流排出不顺畅,即产生较大的排气背压,导致发动机动力损失大、动力性不好。The exhaust muffler in the above scheme includes an exhaust pipe with an exhaust hole and a casing (container) sleeved on the exhaust pipe. During operation, the exhaust air (gas flow) of the engine flows into the exhaust through the exhaust pipe. The muffler performs noise reduction, but in the actual use process, the existing muffler still has the following problems: the airflow discharged from the engine is turbulent and unstable, so that when the airflow just enters the exhaust muffler, it will hit the exhaust pipe, and in the Resonance occurs in the exhaust duct to produce noise, resulting in poor exhaust muffling effect; in addition, due to the disturbance and instability of the airflow, resonance occurs in the exhaust duct, making the airflow from the engine unsmooth, that is, generating a large amount of noise. Exhaust back pressure, resulting in large engine power loss and poor power performance.
实用新型内容Utility model content
针对上述现有技术的不足,本实用新型所要解决的技术问题是:如何提供一种能够对发动机排出气流进行疏导的排气消声器,以提升排气消声器的消声效果和发动机的动力性。In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is: how to provide an exhaust muffler capable of dredging the exhaust air flow of the engine, so as to improve the muffler effect of the exhaust muffler and the power of the engine.
为了解决上述技术问题,本实用新型采用了如下的技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
一种排气消声器,包括排气管道,以及套设于排气管道外侧的壳体;所述排气管道与壳体同轴布置,且所述排气管道沿轴线方向上的长度与壳体沿轴线方向上的长度相对应,使得所述排气管道沿轴线方向上的两端分别与壳体沿轴线方向上的两端面齐平;所述壳体与排气管道之间形成第一腔室,且所述排气管道的侧壁上具有若干个气流通孔,所述排气管道通过所述气流通孔与第一腔室连通;所述排气管道的一端为进气端,且远离进气端的一端为排气端;所述排气管道内相对靠近进气端的位置处设有锥形挡板,且所述锥形挡板的锥形尖端正对朝向进气端。An exhaust muffler comprises an exhaust pipe and a casing sleeved on the outside of the exhaust pipe; the exhaust pipe and the casing are arranged coaxially, and the length of the exhaust pipe along the axis direction is the same as that of the casing The lengths along the axis direction are corresponding, so that the two ends of the exhaust pipe along the axis direction are flush with the two end faces of the casing along the axis direction respectively; a first cavity is formed between the casing and the exhaust pipe There are several air flow holes on the side wall of the exhaust pipe, and the exhaust pipe communicates with the first chamber through the air flow holes; one end of the exhaust pipe is the intake end, and The end away from the intake end is the exhaust end; the exhaust duct is provided with a conical baffle at a position relatively close to the intake end, and the conical tip of the conical baffle faces the intake end.
本方案中,发动机排出的气流(气体流)通过排气管道的进气端进入排气消声器内;而气流进入排气管道内时,排气管道内的锥形挡板能够对气流进行疏导和分流,使得气流能够通过气流通孔进入第一腔室内最终通过排气端排出。本方案中锥形挡板的锥形外侧面能够平滑的引导气流,使得原本紊乱得气流及产生的气流变得平滑和顺畅,一方面,能够避免紊乱的气流撞击排气管道,使得消声效果得到提升;另一方面,平滑、顺畅的气流与紊乱的气流相比,能够更快、更顺畅的排出于排气消声器之外,能够减小排气背压,使得发动机的动力性得到提升。In this scheme, the airflow (gas flow) discharged from the engine enters the exhaust muffler through the intake end of the exhaust duct; when the airflow enters the exhaust duct, the conical baffle in the exhaust duct can divert the airflow and The flow is divided so that the air flow can enter the first chamber through the air flow hole and finally be discharged through the exhaust end. In this solution, the conical outer surface of the conical baffle can guide the airflow smoothly, so that the originally turbulent airflow and the generated airflow become smooth and smooth. On the other hand, compared with the turbulent airflow, the smooth and smooth airflow can be discharged out of the exhaust muffler faster and more smoothly, which can reduce the exhaust back pressure and improve the power performance of the engine.
因此,本方案中的排气消声器能够对发动机排出气流进行疏导,能够提升排气消声器的消声效果和发动机的动力性。Therefore, the exhaust muffler in this solution can divert the exhaust air flow of the engine, and can improve the noise reduction effect of the exhaust muffler and the power performance of the engine.
优选的,所述排气管道至少安装锥形挡板位置处的一段为圆管状;所述锥形挡板的底圆端边缘与所述排气管道的内侧壁抵接配合,使得所述锥形挡板对排气管道的内部空间形成隔断。Preferably, at least a section of the exhaust duct where the conical baffle is installed is in the shape of a circular tube; The shaped baffle forms a partition for the inner space of the exhaust duct.
这样,锥形挡板对排气管道的内部空间形成隔断后,使得排气管道的进气端进入的气体被锥形挡板平滑阻挡后完全疏导分流进入第一腔室内,再通过后续的气流通孔从第一腔室进入排气管道的内部空间后,从排气端排出,更好的实现气流疏导,提升排气消声器的消声效果和发动机的动力性。In this way, after the conical baffle blocks the inner space of the exhaust duct, the gas entering the intake end of the exhaust duct is smoothly blocked by the conical baffle and then completely diverted and shunted into the first chamber, and then passes through the subsequent gas After the flow hole enters the inner space of the exhaust pipe from the first chamber, it is discharged from the exhaust end, which better realizes the airflow dredging, and improves the noise reduction effect of the exhaust muffler and the power performance of the engine.
优选的,所述第一空腔内设有与所述排气管道轴线垂直布置的穿孔挡板;所述穿孔挡板的内侧套设所述排气管道的外侧壁上,且外侧与壳体的内侧壁贴合;所述穿孔挡板上具有若干个平行于壳体的轴线的过气通孔。Preferably, the first cavity is provided with a perforated baffle perpendicular to the axis of the exhaust pipe; the inner side of the perforated baffle is sleeved on the outer side wall of the exhaust pipe, and the outer side is connected to the casing The inner side wall of the perforated baffle plate is provided with a plurality of air passage holes parallel to the axis of the casing.
这样,当气流经过锥形挡板而被疏导进入第一腔室后,大部分气流会通过气流通孔重新进入排气管道内,而另一部分气流仍在第一腔室内流动;进入排气管道内的气流经过气流通孔的“过滤”会变得平顺,而第一腔室内的流动气流会在流动过程中变得混乱撞击壳体内壁,形成噪音。本方案中在第一腔室内设置了穿孔挡板,使得第一腔室内流动的气流能够经过穿孔挡板过气通孔的“过滤”而变得平顺,从而能够消除产生的噪音,并进一步提升发动机的动力性。In this way, after the airflow is channeled into the first chamber through the conical baffle, most of the airflow will re-enter the exhaust duct through the airflow hole, while another part of the airflow will still flow in the first chamber; enter the exhaust duct The air flow inside will become smooth after being "filtered" by the air flow holes, while the flowing air flow in the first chamber will become chaotic during the flow and hit the inner wall of the casing, causing noise. In this solution, a perforated baffle is arranged in the first chamber, so that the airflow flowing in the first chamber can be smoothed by the "filtering" of the perforated baffle through the air through holes, so as to eliminate the generated noise and further improve the engine power.
优选的,所述穿孔挡板将第一腔室分割成了两个腔室,且相对靠近进气端的腔室为第二腔室,相对靠近排气端的腔室为第三腔室;所述第二腔室和第三腔室内分别填充有不同的消音填充物。Preferably, the perforated baffle divides the first chamber into two chambers, and the chamber relatively close to the intake end is the second chamber, and the chamber relatively close to the exhaust end is the third chamber; the The second chamber and the third chamber are respectively filled with different sound-absorbing fillers.
这样,通过第二腔室和第三腔室填充的不同消音填充物对排气消声器内产生的噪音进行消除,而两种不同的填充物能够对噪音进行二次消除,有利于提升对噪音的消除效果,还能增加排气消声器的耐用性。In this way, the noise generated in the exhaust muffler is eliminated by the different sound-absorbing fillers filled in the second chamber and the third chamber, and the two different fillers can eliminate the noise twice, which is beneficial to improve the noise reduction. Eliminates the effect and also increases the durability of the exhaust muffler.
优选的,所述第二腔室内填充的消音填充物为钢丝球。Preferably, the sound-absorbing filler filled in the second chamber is a steel ball.
这样,能够通过钢丝球消除气流在排气消声器中产生的低频噪音和共振噪音,能够提升排气消声器的消声效果。In this way, the low-frequency noise and resonance noise generated by the airflow in the exhaust muffler can be eliminated by the steel ball, and the noise reduction effect of the exhaust muffler can be improved.
优选的,所述第三腔室内填充的消音填充物为离心玻璃棉。Preferably, the sound-absorbing filler filled in the third chamber is centrifugal glass wool.
这样,能够通过钢丝球消除气流在排气消声器中产生的高频噪音,与第二腔室中填充的钢丝球配合,能够对噪音进行二次消除,同时消除噪声中的高频噪音、低频噪音和共振噪音,能够提升排气消声器的消声效果。In this way, the high-frequency noise generated by the airflow in the exhaust muffler can be eliminated by the steel ball, and in cooperation with the steel ball filled in the second chamber, the noise can be eliminated twice, and the high-frequency noise and low-frequency noise in the noise can be eliminated at the same time. and resonance noise, which can improve the muffler effect of the exhaust muffler.
优选的,所述排气管道的进气端上具有与排气管道同轴且朝远离壳体的方向延伸的进气延长管道。Preferably, the intake end of the exhaust duct is provided with an intake extension duct coaxial with the exhaust duct and extending in a direction away from the housing.
这样,通过进气延长管道能够更好的与发动机端连接,从而能够更好的供气流进入,有利于提升发动机的动力性。In this way, the air intake extension pipe can be better connected to the engine end, so that the air can be better supplied, which is beneficial to improve the power performance of the engine.
优选的,所述排气管道的排气端上具有与排气管道同轴且朝远离壳体的方向延伸的排气延长管道。Preferably, the exhaust end of the exhaust pipe has an exhaust extension pipe coaxial with the exhaust pipe and extending in a direction away from the casing.
这样,通过排气延长管道能够更好的与外部排气设备连接,从而能够更好的供气流排出,同样有利于提升发动机的动力性。In this way, the exhaust extension pipe can be better connected to the external exhaust equipment, so that the airflow can be better supplied and discharged, which is also conducive to improving the power performance of the engine.
优选的,所述锥形挡板与进气端之间的距离为排气管道沿轴线总长度的1/4。Preferably, the distance between the conical baffle and the intake end is 1/4 of the total length of the exhaust duct along the axis.
优选的,所述穿孔挡板与排气端之间的距离为排气管道沿轴线总长度的2/5。Preferably, the distance between the perforated baffle and the exhaust end is 2/5 of the total length of the exhaust pipe along the axis.
附图说明Description of drawings
为了使实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型作进一步的详细描述,其中:In order to make the purpose, technical solutions and advantages of the utility model clearer, the utility model will be described in further detail below in conjunction with the accompanying drawings, wherein:
图1为实施例中排气消声器的正视剖视图;1 is a front cross-sectional view of an exhaust muffler in an embodiment;
图2为实施例中排气消声器的结构示意图;Fig. 2 is the structural representation of the exhaust muffler in the embodiment;
图3为实施例中锥形挡板的结构示意图;3 is a schematic structural diagram of a conical baffle in an embodiment;
图4为实施例中穿孔挡板的结构示意图。FIG. 4 is a schematic structural diagram of a perforated baffle in an embodiment.
说明书附图中的附图标记包括:壳体1、排气管道2、气流通孔21、锥形挡板3、锥形外侧面31、穿孔挡板4、过气通孔41、进气延长管道5、排气延长管道6。Reference numerals in the accompanying drawings include:
具体实施方式Detailed ways
下面通过具体实施方式进一步详细的说明:The following is a further detailed description through specific embodiments:
实施例:Example:
本实施例中公开了一种排气消声器。This embodiment discloses an exhaust muffler.
如图1和图2所示:一种排气消声器,包括排气管道2,以及套设于排气管道2外侧的壳体1;排气管道2与壳体1同轴布置,且排气管道2沿轴线方向上的长度与壳体1沿轴线方向上的长度相对应,使得排气管道2沿轴线方向上的两端分别与壳体1沿轴线方向上的两端面齐平;壳体1与排气管道2之间形成第一腔室,且排气管道2的侧壁上具有若干个气流通孔21,排气管道2通过气流通孔21与第一腔室连通;排气管道2的一端为进气端,且远离进气端的一端为排气端;排气管道2内相对靠近进气端的位置处设有锥形挡板3,且锥形挡板3的锥形尖端正对朝向进气端。本实施例中,锥形挡板3与进气端之间的距离为排气管道2沿轴线总长度的1/4,大约为120mm。As shown in Figure 1 and Figure 2: an exhaust muffler, comprising an
本实施例中,发动机排出的气流通过排气管道2的进气端进入排气消声器内;而气流进入排气管道2内时,排气管道2内的锥形挡板3能够对气流进行疏导和分流,使得气流能够通过气流通孔21进入第一腔室内最终通过排气端排出。本实施例中锥形挡板3的锥形尖端正对朝向进气端,使得进气端进入的气流能够通过锥形挡板3的锥形外侧面31平滑的引导气流,使得原本紊乱得气流及产生的气流变得平滑和顺畅,一方面,能够避免紊乱的气流撞击排气管道2,使得消声效果得到提升;另一方面,平滑、顺畅的气流与紊乱的气流相比,能够更快、更顺畅的排出于排气消声器之外,能够减小排气背压,使得发动机的动力性得到提升。In this embodiment, the airflow discharged from the engine enters the exhaust muffler through the intake end of the
具体实施过程中,如图3所示:排气管道2至少安装锥形挡板位置处的一段设计为圆管状,当然,排气管道2可以整体设计为圆管状;锥形挡板3的底圆端边缘与所述排气管道2的内侧壁抵接配合,使得锥形挡板3对排气管道2的内部空间形成隔断。In the specific implementation process, as shown in FIG. 3 : at least a section of the
这样,锥形挡板3对排气管道2的内部空间形成隔断后,使得排气管道2的进气端进入的气体被锥形挡板3平滑阻挡后完全疏导分流进入第一腔室内,再通过后续的气流通孔从第一腔室进入排气管道2的内部空间后,从排气端排出,更好的实现气流疏导,提升排气消声器的消声效果和发动机的动力性。In this way, after the inner space of the
具体实施过程中,如图4所示:第一空腔内设有与排气管道2轴线垂直布置的穿孔挡板4;穿孔挡板4的内侧套设排气管道2的外侧壁上,且外侧与壳体1的内侧壁贴合;穿孔挡板4上具有若干个平行于壳体1的轴线的过气通孔41。本实施例中,穿孔挡板4与排气端之间的距离为排气管道2沿轴线总长度的2/5,大约为200mm。In the specific implementation process, as shown in FIG. 4 : the first cavity is provided with a
这样,当气流经过锥形挡板3而被疏导进入第一腔室后,大部分气流会通过气流通孔21重新进入排气管道2内,而另一部分气流仍在第一腔室内流动;进入排气管道2内的气流经过气流通孔21的“过滤”会变得平顺,而第一腔室内的流动气流会在流动过程中变得混乱撞击壳体1内壁,形成噪音。本实施例中在第一腔室内设置了穿孔挡板4,使得第一腔室内的气流能够经过穿孔挡板4过气通孔41的“过滤”而变得平顺,从而能够消除产生的噪音,并进一步提升发动机的动力性。In this way, after the air flow passes through the
具体实施过程中,穿孔挡板4将第一腔室分割成了两个腔室,且相对靠近进气端的腔室为第二腔室,相对靠近排气端的腔室为第三腔室;第二腔室和第三腔室内分别填充有不同的消音填充物。In the specific implementation process, the
这样,通过第二腔室和第三腔室填充的不同消音填充物对排气消声器内产生的噪音进行消除,而两种不同的填充物能够对噪音进行二次消除,有利于提升对噪音的消除效果,还能增加排气消声器的耐用性。In this way, the noise generated in the exhaust muffler is eliminated by the different sound-absorbing fillers filled in the second chamber and the third chamber, and the two different fillers can eliminate the noise twice, which is beneficial to improve the noise reduction. Eliminates the effect and also increases the durability of the exhaust muffler.
具体实施过程中,第二腔室内填充的消音填充物为钢丝球。In a specific implementation process, the sound-absorbing filler filled in the second chamber is steel balls.
这样,能够通过钢丝球消除气流在排气消声器中产生的低频噪音和共振噪音,能够提升排气消声器的消声效果。In this way, the low-frequency noise and resonance noise generated by the airflow in the exhaust muffler can be eliminated by the steel ball, and the noise reduction effect of the exhaust muffler can be improved.
具体实施过程中,第三腔室内填充的消音填充物为离心玻璃棉。In the specific implementation process, the noise-absorbing filler filled in the third chamber is centrifugal glass wool.
这样,能够通过钢丝球消除气流在排气消声器中产生的高频噪音,与第二腔室中填充的钢丝球配合,能够对噪音进行二次消除,同时消除噪声中的高频噪音、低频噪音和共振噪音,能够提升排气消声器的消声效果。In this way, the high-frequency noise generated by the airflow in the exhaust muffler can be eliminated by the steel ball, and in cooperation with the steel ball filled in the second chamber, the noise can be eliminated twice, and the high-frequency noise and low-frequency noise in the noise can be eliminated at the same time. and resonance noise, which can improve the muffler effect of the exhaust muffler.
具体实施过程中,排气管道2的进气端上具有与排气管道2同轴且朝远离壳体1的方向延伸的进气延长管道5。本实施例中,进气延长管道5的长度为51mm,且进气延长管道5通过焊接固定的方式连接在排气管道2上。In a specific implementation process, the intake end of the
这样,通过进气延长管道5能够更好的与发动机端连接,从而能够更好的供气流进入,有利于提升发动机的动力性。In this way, the air
具体实施过程中,排气管道2的排气端上具有与排气管道2同轴且朝远离壳体1的方向延伸的排气延长管道6。本实施例中,排气延长管道6的长度为51mm,且排气延长管道6通过焊接固定的方式连接在排气管道2上。In a specific implementation process, the exhaust end of the
这样,通过排气延长管道6能够更好的与外部排气设备连接,从而能够更好的供气流排出,同样有利于提升发动机的动力性。In this way, the
以上所述的仅是本实用新型的实施例,方案中公知的具体结构及特性等常识在此未作过多描述,所属领域普通技术人员知晓申请日或者优先权日之前实用新型所属技术领域所有的普通技术知识,能够获知该领域中所有的现有技术,并且具有应用该日期之前常规实验手段的能力,所属领域普通技术人员可以在本申请给出的启示下,结合自身能力完善并实施本方案,一些典型的公知结构或者公知方法不应当成为所属领域普通技术人员实施本申请的障碍。应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above are only examples of the present utility model, and common knowledge such as the well-known specific structures and characteristics in the scheme have not been described too much here. Those of ordinary skill in the art know that the utility model belongs to the technical field before the filing date or the priority date. General technical knowledge, can know all the prior art in this field, and have the ability to apply conventional experimental means before the date, those of ordinary skill in the art can, under the inspiration given in this application, combine their own ability to perfect and implement this solutions, some typical well-known structures or well-known methods should not be obstacles to those skilled in the art from practicing the present application. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the present utility model, several deformations and improvements can also be made, which should also be regarded as the protection scope of the present utility model, and these will not affect the present utility model. The effect of the implementation of the new model and the practicability of the patent. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.
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