CN211773586U - Spiral soil-squeezing composite-squeezing concrete filling pile and drill bit for pile forming - Google Patents
Spiral soil-squeezing composite-squeezing concrete filling pile and drill bit for pile forming Download PDFInfo
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- CN211773586U CN211773586U CN201922242879.1U CN201922242879U CN211773586U CN 211773586 U CN211773586 U CN 211773586U CN 201922242879 U CN201922242879 U CN 201922242879U CN 211773586 U CN211773586 U CN 211773586U
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Abstract
The invention relates to a spiral soil-squeezing composite-squeezing concrete filling pile and a drill bit for pile forming. The technical scheme is as follows: the spiral soil-squeezing and re-compacting concrete filling pile comprises a primary soil-squeezing pile section and a plurality of re-compacting sections; the once-extruded concrete pile section is a concrete pile I, the re-extruded section is a concrete pile II, the outer diameter of the concrete pile II is larger than that of the concrete pile I, the outer package of the concrete pile II is a re-extruded layer mixed by rock soil and concrete, and the concrete pile I and the concrete pile II are of an integrated structure. The spiral soil-squeezing composite-compaction concrete cast-in-place pile can strengthen compaction on a rock-soil layer with high compressibility in the pile depth range, further improve the pile bearing capacity, save energy and reduce emission.
Description
Technical Field
The invention belongs to the field of construction of building construction foundation piles, and particularly relates to a spiral soil-squeezing composite-squeezing concrete cast-in-place pile, a pile-forming drill bit and a construction method.
Background
In the existing construction pile foundation construction, the spiral soil-extruding pressure-grouting pile has strong advantages, and has the characteristics of wide applicable stratum, less residual soil discharge, strong pile bearing capacity, good environmental protection and the like, and is more and more widely accepted by building development units. However, in the construction of the pile foundation with uneven compressibility of the rock-soil layer within the depth range of the pile, the rock-soil around the pile with large compressibility is not compacted through further compaction, so that the further improvement of the bearing capacity of the pile is influenced, and the construction cost of the pile foundation is increased.
Disclosure of Invention
In view of the technical problems, one of the purposes of the invention is to provide a spiral-extruded-soil-multiple-compaction concrete cast-in-place pile which can strengthen compaction of a rock-soil layer with high compressibility in a pile depth range, further improve pile bearing capacity, save energy and reduce emission.
The invention also aims to provide a drill bit device for the spiral soil-extruding and re-extruding dense concrete filling pile.
The invention also aims to provide a construction method of the spiral soil-extruding and re-compacting concrete cast-in-place pile, and the formed updated pile is a spiral soil-extruding and re-compacting concrete cast-in-place pile.
The invention adopts the technical scheme that: the spiral soil-squeezing and re-compacting concrete filling pile comprises a primary soil-squeezing pile section and a plurality of re-compacting sections; the once-extruded concrete pile section is a concrete pile I, the re-extruded section is a concrete pile II, the outer diameter of the concrete pile II is larger than that of the concrete pile I, a re-extruded layer formed by mixing rock soil and concrete is wrapped outside the concrete pile II, and the concrete pile I and the concrete pile II are of an integral structure.
Further, in the above-mentioned screw-extruded soil re-extruded concrete cast-in-place pile, the re-extruded section is disposed at the bottom end of the screw-extruded soil re-extruded concrete cast-in-place pile, and the re-extruded layer in the re-extruded section wraps the outer surface of the concrete pile ii at the bottom end of the screw-extruded soil re-extruded concrete cast-in-place pile; or the multiple sections of the multiple compaction sections are arranged on the pile body of the spiral-extruded multiple-compaction concrete cast-in-place pile, and the multiple compaction layers in the multiple compaction sections wrap the outer surface of the concrete pile II of the pile body section of the spiral-extruded multiple-compaction concrete cast-in-place pile; or the plurality of sections of the multiple compaction sections are arranged at the bottom end and the pile body of the spiral-extruded multiple-compaction concrete cast-in-place pile, the multiple compaction layer arranged in the multiple compaction section at the bottom end of the spiral-extruded multiple-compaction concrete cast-in-place pile wraps the outer surface of the concrete pile II at the bottom end of the spiral-extruded multiple-compaction concrete cast-in-place pile, and the multiple compaction layer arranged in the multiple compaction section on the pile body of the spiral-extruded multiple-compaction concrete cast-in-place pile wraps the outer surface of the concrete pile II on the pile body of the spiral-extruded multiple-compaction concrete cast-in-place pile.
A drill bit for forming a spiral soil-squeezing composite-compaction concrete filling pile comprises a connecting head I, a core pipe and a drill tip device, wherein the core pipe is of an integrated structure consisting of the upper end part of the core pipe and the lower end part of the core pipe; the variable diameter core is characterized in that a variable diameter device is arranged in an inner cavity at the upper end part of the core pipe, and the variable diameter device is as follows: the rotary cylinder is fixed on the inner wall of the core pipe through a connecting plate, an output shaft of the rotary cylinder is fixedly connected with the crank, two ends of the connecting rod are respectively connected with the crank and the soil retaining plate through connecting pins, and an opening for the soil retaining plate to pass through in a matched manner is arranged on the wall of the core pipe between the adjacent helical blades I and II; the maximum outer edge of the retaining plate after extending out of the core tube does not exceed the maximum outer diameter of the helical blade, and when the retaining plate retracts, the outer edge of the retaining plate forms the outer wall of the core tube; the soil blocking plate is arranged at the bottom end of the upper end part of the core pipe; two pipe joints I are arranged on the rotary cylinder and are respectively connected with a control device.
Further, the drill bit for forming the spiral soil-squeezing composite-compaction concrete cast-in-place pile comprises the following control devices: the main core body is hollow, the upper end of the main core body is fixedly connected with an upper flange through a key, the main core body is locked through a locking nut I, the lower end of the main core body is provided with a connecting head II, an outer sleeve and the main core body are assembled into a whole through a sealing ring, a bearing II and the bearing I and are locked through the locking nut II, a position on the outer sleeve and the main core body, which corresponds to the upper annular groove and the lower annular groove, is provided with a radial through hole respectively, one end of an inner tube I penetrates through the rear end part of the connecting head II and is provided with a tube joint II, the other end of the inner tube I penetrates through and is fixed in a sealing way with a radial through hole inner cavity corresponding to the upper annular groove on the inner wall of the main core body, one end of the inner tube II penetrates through the rear end part of the connecting head II and is provided with a tube joint II, the other end of the inner tube II penetrates through hole inner cavity corresponding, the two pipe joints II are respectively connected with the two pipe joints I on the rotary cylinder (6-1) through rubber pipes.
Furthermore, the drill bit for forming the spiral soil-squeezing and re-compacting concrete cast-in-place pile is characterized in that the drill tip device is a telescopic drill tip device, a plugging plate I is arranged at the upper end of the drill tip I, guide rods are symmetrically arranged on two sides of the upper end of the plugging plate I, the drill tip I, the plugging plate I and the guide rods are manufactured into an integral structure, a guide seat is manufactured at the bottom end of the inner side of the lower end part of the core tube, and the guide rods and the guide seats are in matched sliding connection through key grooves; the guide rod is connected with the positioning device, and the positioning device controls the drill point I and the blocking plate I to move so as to open the outlet of the concrete channel at the lower end of the core pipe to the maximum; the bottom parts of the two guide plates are fixed on the blocking plate I, and the top ends of the two guide plates are in contact to form a herringbone shape and are arranged between the two guide rods.
Furthermore, the drill bit for forming the spiral soil-squeezing re-compaction concrete cast-in-place pile is characterized in that the positioning device is a cross plate type positioning device, the cross plate type positioning device is composed of a hanging beam and a cross plate, two ends of the hanging beam are respectively fixed with the upper end of the guide rod into an integrated structure, two ends of the cross plate are respectively fixed on the inner wall of the core pipe, and the cross plate penetrates through an inner cavity formed by the guide rod and the hanging beam.
Furthermore, the drill bit for forming the spiral soil-squeezing re-compaction concrete cast-in-place pile is characterized in that the positioning device is a pin-shaped positioning device, the pin-shaped positioning device is composed of a pulling plate and a pin I, the pulling plate is fixed on the inner side of the upper end of the guide rod and fixed with the guide rod into an integral structure, a pin hole is formed in the upper end of the guide rod, the pin I penetrates through the pin hole, and the pin I is in contact with the upper end face of the guide seat.
Further, the drill bit for forming the spiral soil-squeezing composite-compaction concrete cast-in-place pile is characterized in that the drill tip device is a screwing-type drill tip device: the middle of the upper part of the drill point II is provided with a U-shaped opening, a pair of vertical plates are respectively arranged on the plane plates at two sides of the drill point II by taking the U-shaped opening as symmetry, the drill point II and the upper end parts of the vertical plates are fixed with the core pipe into a whole, and the end part of the core pipe between the upper end parts of the pair of vertical plates is provided with a notch to form a concrete passage outlet of the inner cavity of the core pipe; two groups of blocking plates II are arranged; the blocking plate II is arranged between the pair of vertical plates, the width of the blocking plate II is matched with the distance between the pair of vertical plates, the lower end of each vertical plate is provided with a hole through which the pin II can pass, the lower end of each blocking plate II is provided with a hole through which the pin II can pass, the pin II penetrates through the pair of vertical plates and the blocking plate II, so that the vertical plates and the blocking plates II are integrated, the blocking plates II rotate around the pins II, and along with upward rotation, the blocking plates II are screwed into the space between the inner stops between the pair of vertical plates, and the concrete channel outlet of the inner cavity of the core tube is reliably closed; the concrete channel is provided with a locking mechanism, the blocking plate II is used for closing or opening the outlet of the concrete channel through the locking mechanism, and a limiting block is arranged between the pair of vertical plates and fixed on the drill point II or the blocking plate II.
Furthermore, the drill bit for forming the spiral soil-squeezing multiple-compaction concrete cast-in-place pile is characterized in that the locking mechanism is a spring-type locking mechanism and consists of a locking block and a locking device; the locking block is provided with a groove; the locking device is as follows: the lower end of the seat is provided with a plug, the upper end of the seat is provided with a mandril, the upper end of the mandril passes through the seat, the spring is arranged in the seat, and the two ends of the spring are respectively fixed with the mandril and the plug; the ejector rod in the locking device is connected with the groove of the locking block; the locking block is installed on the closure plate II, the locking device is installed at the bottom end of the lower end portion of the core tube, or the locking block is installed at the bottom end of the lower end portion of the core tube, and the locking device is installed on the closure plate II.
Furthermore, the drill bit for forming the spiral soil-squeezing and re-compacting concrete cast-in-place pile is characterized in that the locking mechanism is a hook-type locking mechanism, a hook I is arranged on the blocking plate II and corresponds to a hook II arranged at the bottom end of the lower end of the core pipe, the hook I and the hook II are connected together through a disposable low-strength binding object, and the disposable low-strength binding object is an elastic rubber ring or a rope belt.
A construction method of a spiral soil-squeezing and re-compacting concrete cast-in-place pile utilizes the drill bit for forming the spiral soil-squeezing and re-compacting concrete cast-in-place pile, and the method comprises the following steps:
1) leveling a construction site, determining each pile position according to design requirements, and marking;
2) the upper end of a control device is connected with a power head of a pile machine through an upper flange, the lower end of the control device is connected with a drilling tool or a drill rod through a connecting head II, the lower end of the drilling tool is fixed with a drill bit for forming the spiral soil-squeezing composite-compaction concrete cast-in-place pile through a connecting head I, an outer sleeve is fixed on a power head hanger through a fixing plate on the outer sleeve, a pipe joint I on a rotating cylinder in a core pipe is communicated with a pipe joint II in the control device through a rubber pipe, a pipe joint III in the control device is connected with a control valve of an operating chamber of the pile machine, a concrete input pump is communicated with a central hole of a main shaft of the power head of the pile machine through a pipeline;
3) the power head is started to rotate and move downwards, the drill bit is used for driving the spiral soil-squeezing re-compaction concrete filling pile to form the pile to drill downwards in a rotating mode, in the drilling process, according to compressibility of each rock-soil layer, power head current and drilling footage speed in geological survey data, rotation of a rotating cylinder in a core pipe of the drill bit is adjusted through hydraulic pressure or air pressure, an output shaft of the rotating cylinder drives a crank to rotate for a certain angle, the crank drives a soil retaining plate to move radially in an opening in the core pipe through a connecting rod, the withdrawing of the soil retaining plate and the amount of the soil retaining plate extending out of the outer wall of the core pipe are achieved by changing the rotating direction and the rotating angle of the rotating cylinder, the extending-out of the soil retaining plate prevents residual soil squeezed and stripped at the bottom of a pile hole from being transmitted to a spiral blade I through a spiral blade II, the upward transmission amount of the residual soil is limited, and the lower portion of the drill bit below the soil retaining plate directly extrudes and, for the rock-soil layer with large compressibility, the extension amount of the soil retaining plate is large, most of the rock-soil is extruded to the side wall of the pile hole, the rest of the rock-soil is extruded and stripped, the rock-soil is transmitted from bottom to top along the upper surface of the helical blade II at the lower part of the drill bit, the rock-soil passes through the outer edge of the soil retaining plate and reaches the upper surface of the helical blade I, and then the rock-soil layer with small compressibility is drilled to the surface outside the pile hole through a drilling tool, the extension amount of the soil retaining plate is small or does not extend, extrusion can be realized, extrusion can be carried out, transmission can not be carried out, the soil is extruded and drilled until the design depth of the pile hole is reached, the in-situ rotation is continued for;
4) the concrete conveying pump is started, concrete is poured into the inner cavity of a drill bit for forming the pile by spirally squeezing the concrete and re-squeezing the concrete pouring pile through the concrete conveying pipe, the central pipe of the power head and the inner cavity of a drilling tool, then the drill bit which continuously rotates is slowly lifted, the concrete in the inner cavity of the drill bit is opened, a blocking plate is filled into the bottom of a pile hole, the drill bit is lifted and is pumped to the designed height of the top of the bottom section of the pile which needs to be re-squeezed, pumping is stopped, then the drill bit is lifted and the power head rotates, the height of the concrete in the inner cavities of the drill bit and the drilling tool is kept between 0.8 and 2m, then the rotating cylinder is started to rotate, the extending amount of a soil blocking plate is maximized, then the power head is released to move downwards until the power head does not continuously move downwards, the concrete passage opening in the inner cavity of the drill bit is closed under the pressure concrete at the inner bottom end of the pile hole under the, most of concrete is extruded to the pile hole side and the pile hole bottom, rock soil at the pile hole side and the pile hole bottom is extruded, the internal space size of the rock soil at the extruded pile hole side and the pile hole bottom is increased, the extruded concrete is reserved in the extruded and expanded rock soil pile hole, meanwhile, part of concrete is extruded into the rock soil around the extruded and expanded pile bottom end, the rock soil layer at the pile bottom end is further extruded densely, the concrete extruded into the rock soil around the pile bottom end is mixed with the rock soil around the pile bottom end to form a high-strength mixture layer, a re-extruded dense layer at the pile bottom end is formed, and the re-extruded concrete is drilled until the design depth of the pile bottom is reached; then pumping concrete to an inner cavity of the drilling tool, slowly lifting a drill bit which continues to rotate, opening a drill bit blocking plate by the pressure concrete in the inner cavity of the drill bit, flowing into a hole formed after compacting the concrete, and combining the pressure concrete with the concrete in the rock-soil hole cavity of the pile end section after being re-extruded and expanded to form a second section of the concrete pile; continuously and slowly lifting the rotary drill bit, pouring concrete, and forming a primary extruded pile section at the upper end of the multiple extruded section; when the pile body is lifted to the designed height of the top of the section needing to be compacted again, the pump pressure filling is stopped, then the lifting drill and the power head are stopped to rotate, the concrete height of the inner cavities of the drill bit and the drilling tool is kept between 0.8 and 2m, then the power head is released to move downwards, the concrete passage opening of the inner cavity of the drill bit is closed under the action of pressure concrete at the inner bottom end of the pile hole under the drill bit blocking plate, then the power head is started to rotate and move downwards, the drill bit starts to drill the concrete in the pile hole in a repeated extrusion mode, most of the concrete is extruded to the pile hole side, the rock soil at the pile hole side is extruded, the internal space size of the rock soil at the extruded pile hole side is increased, the extruded concrete is reserved in the pile hole of the extruded pile, meanwhile, part of the concrete is extruded to the rock soil at the pile hole side after expansion, the rock soil is further compacted to form a high-strength mixture layer, and the concrete extruded to the pile hole side rock soil is mixed with the rock soil at the pile hole side, constructing a multiple-extrusion layer on the pile body, and drilling the multiple-extrusion concrete until the design depth of the multiple-extrusion section of the pile body is marked; then pumping concrete to an inner cavity of the drilling tool, slowly lifting the drill bit which continues to rotate, opening a drill bit blocking plate by the pressure concrete in the inner cavity of the drill bit, flowing into a hole formed after compacting the concrete, and combining the pressure concrete with the concrete in the rock-soil hole cavity of the pile body section after being re-extruded and expanded to form a second section of the concrete pile; continuously and slowly lifting the rotating drill bit, pouring concrete, forming a primary soil-squeezing pile section at the upper end of the multiple compaction section, repeating the steps, wherein the multiple compaction section is usually carried out in a compressible large rock-soil layer, construction of the multiple compaction section is sequentially carried out from the bottom end section of the pile to the top section of the pile section by section according to the design requirement of the multiple compaction section of the pile, the drill lifting speed is always kept to be matched with the pump pressure filling amount in the processes of drill lifting and pressure filling until the pile top is designed to be high in elevation, and the rotating cylinder is started to rotate, so that the soil-retaining plate is retracted, and the filling construction of one pile is completed;
5) according to the design requirement, the prepared reinforcement cage (or prefabricated member) is placed into the poured pile hole, and the construction of a pile containing the reinforcement cage (or prefabricated member) is completed.
The beneficial effects of the invention are as follows:
1. the invention is environment-friendly. Less residual soil discharge, no mud and no vibration.
2. The invention has higher pile bearing capacity. The spiral soil-squeezing drill is used for forming holes, so that the compactness of rock soil on the wall of a pile hole is enhanced, an adjustable soil-retaining plate is applied, an uploading channel of rock soil (or concrete) at the bottom end of the drill is blocked, the uploading amount of the rock soil (or concrete) is reduced, and rock soil layers around the pile are fully squeezed; particularly, the concrete in the pile hole is re-extruded to further extrude the soil around the pile, part of the concrete is extruded into the soil around the pile to form a re-extruded dense layer of a high-strength mixture of rock soil and the concrete, after solidification, the inner concrete pile body and the re-extruded dense layer are consolidated into a whole, the effective acting diameter of the pile body is increased, meanwhile, the extrusion dense area of the soil around the pile at the section is increased through force conduction, the lateral resistance of the finished pile is greatly increased, and a new end resistance value is added; the bottom end of the pile is compacted, so that the adverse effect of the loose soil at the pile end is thoroughly avoided, the bottom end of the internal concrete pile is wrapped by the compacted layer of the high-strength mixture, the action area of the bearing layer at the pile bottom is increased, and the formed pile is a cast-in-place compacted grouting pile with different diameters and has strong pulling resistance.
3. The invention is widely suitable for geological conditions. The spiral soil-squeezing pile is not influenced by the underground water level, and a reliable pile form, a drill bit device and a construction method are provided for improving the bearing capacity of the spiral soil-squeezing pile under complex geological conditions.
4. The invention has good construction profitability. The construction operation is simple, the controllability is good, the efficiency is high, the equipment investment is low, and the pile forming quality is good.
5. The invention has the advantage of lower construction cost of the pile foundation. The pile-forming and soil-squeezing science is more sufficient, the residual soil is less, the effective utilization rate of concrete in the pile re-squeezing hole is higher, the pile-forming bearing capacity is better, the controllability of the quality of the construction pile is strong, and the cost is lower.
Drawings
Fig. 1 is a schematic structural view of a drill (a swing-out spring type) for forming a screw soil-squeezing multiple-compaction concrete cast-in-place pile in example 1.
Fig. 2 is a schematic structural view of a reducing device (in an open state) in a drill bit for forming a spiral soil-squeezing multiple-compaction concrete cast-in-place pile in embodiment 1.
FIG. 3 is a schematic structural view of a reducing device (in a closed state) in a drill bit for forming a spiral soil-squeezing multiple-compaction concrete cast-in-place pile according to embodiment 1.
FIG. 4 is a schematic structural view of a control device in a drill for forming a screw-compacted multiple-compacted concrete cast-in-place pile according to embodiment 1.
FIG. 5 is a schematic view of a structure of a drill tip device in a drill for forming a screw soil-squeezing multiple-compaction concrete cast-in-place pile according to example 1.
FIG. 6 is a schematic side view of a drill tip device in a drill for forming a screw soil-squeezing multiple-compaction concrete cast-in-place pile according to example 1.
FIG. 7 is a schematic structural view of a locking device in a drill bit for forming a screw soil-squeezing multiple-compaction concrete cast-in-place pile in example 1.
FIG. 8 is a schematic view of a drill point device in a drill (swing-open hook type) for forming a pile in a screw soil-squeezing multiple-compaction concrete cast-in-place pile according to example 2.
FIG. 9 is a schematic structural view of a pile-forming drill (telescopic cross-beam type) for a screw soil-squeezing multiple-compaction concrete cast-in-place pile in example 3.
FIG. 10 is a schematic view of a structure of a drill tip device in a drill for forming a screw soil-squeezing multiple-compaction concrete cast-in-place pile according to embodiment 3.
FIG. 11 is a schematic side view of a drill tip device in a drill for forming a screw soil-squeezing multiple-compaction concrete cast-in-place pile according to embodiment 3.
FIG. 12 is a schematic structural view of a pile-forming drill (retractable pin type) for a screw-type soil-squeezing multiple-compaction concrete cast-in-place pile according to example 4.
FIG. 13 is a schematic view of a structure of a drill tip device in a drill for forming a screw-type soil-squeezing multiple-compaction concrete cast-in-place pile according to example 4.
FIG. 14 is a schematic side view of a drill tip device in a drill for forming a screw-type soil-squeezing multiple-compaction concrete cast-in-place pile according to example 4.
FIG. 15 is a schematic view of an unnotched helical blade I having a trapezoidal end cross-section.
Fig. 16 is a schematic view of a notched helical blade i having a trapezoidal end cross section.
Fig. 17 is a schematic view of a notched helical blade i having a rectangular end section.
FIG. 18 is a schematic view of an unnotched helical blade II having a trapezoidal end cross-section.
Fig. 19 is a schematic view of a notched helical blade ii having a trapezoidal end cross section.
Fig. 20 is a schematic view of a notched helical blade ii having a rectangular end cross section.
FIG. 21 is a schematic structural view of a screw-compacted soil-compacted concrete cast-in-place pile with a compacted section at the bottom end.
FIG. 22 is a schematic structural view of a spiral soil-extruding and multiple-extruding concrete cast-in-place pile with a multiple-extruding section on the pile body.
FIG. 23 is a schematic structural view of a screw-compacted soil-compacted concrete cast-in-place pile with a bottom end and a pile body provided with a compacted section.
FIG. 24 is a cross-sectional view of a multiple compacted section of a screw-compacted concrete cast-in-place pile.
Detailed Description
Example 1 drill for pile-forming of screw soil-squeezing composite compaction concrete filling pile (swing-open type spring type)
The structure is as follows:
as shown in fig. 1-7, the drill bit (spiral spring type) for forming the screw soil-squeezing composite-compaction concrete cast-in-place pile comprises a coupling head i 1, a core tube 2, a helical blade i 3, a helical blade ii 4, a drill tip device, a diameter-changing device and a control device.
As shown in figure 1, the pile-forming drill bit is composed of an upper drill bit part and a lower drill bit part, and an inner cavity of the drill bit is provided with a channel for concrete to pass through.
As shown in fig. 1, the core tube 2 is formed in an integrated structure by an upper end portion 2-1 of the core tube and a lower end portion 2-2 of the core tube. The upper end part 2-1 of the core pipe and the coupling head I1 are concentrically combined into a whole, and then the spiral blade I3 is wound on the outer edge, and the lower end part 2-2 of the core pipe and the drill point device are combined into a whole, and then the spiral blade II 4 is wound on the outer edge. Therefore, the coupling head I1, the upper end part 2-1 of the core pipe and the helical blade I3 form the upper part of the drill bit; the lower end part 2-2 of the core tube, the helical blade II 4 and the drill point device form the lower part of the drill bit.
In one embodiment, the upper end part 2-1 of the core tube is cylindrical, the lower end part 2-2 of the core tube is conical, and after the helical blades I3 and the helical blades II 4 are wound outside the core tube 2, the outer edges of the helical blades I3 and the helical blades II 4 form a cylinder.
In one embodiment, the upper end part 2-1 of the core tube is cylindrical, the lower end part 2-2 of the core tube is conical, after the helical blades I3 and the helical blades II 4 are wound outside the core tube 2, the outer edges of the helical blades I3 form the cylindrical shape and the outer edges of the helical blades II 4 form the conical shape.
In one embodiment, the upper end part 2-1 of the core tube and the lower end part 2-2 of the core tube are made into an integral column shape, and after the helical blades I3 and the helical blades II 4 are wound outside the core tube 2, the outer edges of the helical blades I3 and the helical blades II 4 form a column shape.
In one embodiment, the upper end part 2-1 of the core tube and the lower end part 2-2 of the core tube are made into an integral column shape, after the helical blade I3 and the helical blade II 4 are wound outside the core tube 2, the outer edge of the helical blade I3 forms the column shape and the outer edge of the helical blade II 4 forms the cone shape.
In one embodiment, as shown in fig. 15, the end section of the helical blade i is trapezoidal, and the helical blade i is an unnotched helical blade.
In one embodiment, as shown in fig. 16, the end section of the helical blade i is trapezoidal, and the helical blade i is a notched helical blade.
In one embodiment, as shown in fig. 17, the end section of the helical blade i is rectangular, and the helical blade i is a notched helical blade.
In one embodiment, as shown in fig. 18, the end section of the helical blade ii is trapezoidal, and the helical blade ii is an unnotched helical blade.
In one embodiment, as shown in fig. 19, the end section of the spiral blade ii is trapezoidal, and the spiral blade ii is a notched spiral blade.
In one embodiment, as shown in fig. 20, the end section of the spiral blade ii is rectangular, and the spiral blade ii is a notched spiral blade.
As shown in fig. 1, 2 and 3, a diameter-changing device is arranged in an inner cavity of 2-1 at the upper end part of the core tube, and the diameter-changing device is as follows: the rotary cylinder 6-1 is fixed on the inner wall of the core pipe 2 through a connecting plate 6-2, an output shaft of the rotary cylinder 6-1 is fixedly connected with a crank 6-3, two ends of a connecting rod 6-4 are respectively connected with the crank 6-3 and a soil retaining plate 6-6 through connecting pins 6-5, and an opening 2-3 for the soil retaining plate 6-6 to pass through in a matched mode is arranged on the wall of the core pipe 2 between the adjacent spiral blade I3 and the spiral blade II 4; the maximum outer edge of the retaining plate 6-6 extending out of the core pipe 2 does not exceed the maximum outer diameter of the helical blade, and when the retaining plate 6-6 retracts, the outer edge of the retaining plate 6-6 forms the outer wall of the core pipe 2; the soil blocking plate 6-6 is arranged at the bottom end of the upper end part 2-1 of the core pipe; two pipe joints I6-7 are arranged on the rotary cylinder 6-1.
As shown in fig. 4, the control device is: the main core body 7-1 is hollow, the upper end is fixedly connected with an upper flange 7-3 through a key 7-2 and is locked through a locking nut I7-4, the lower end is provided with a connecting head II 7-5, an outer sleeve 7-6 and the main core body 7-1 are assembled into a whole through a sealing ring 7-7, a bearing II 7-8 and a bearing I7-9 and are locked through a locking nut II 7-10, an upper annular groove 7-11 and a lower annular groove 7-12 are formed at the joint of the outer sleeve 7-6 and the main core body 7-1, radial through holes are respectively arranged at the positions of the main core body 7-1 and the outer sleeve 7-6 corresponding to the upper annular groove 7-11 and the lower annular groove 7-12, one end of an inner pipe I7-13 penetrates through the rear end part of the connecting head II 7-5 and is provided with a pipe joint II 7, the other end of the inner pipe I7-13 is communicated and sealed and fixed with a radial through hole inner cavity corresponding to an upper annular groove 7-11 at the inner wall of the main core body 7-1, one end of the inner pipe II 7-16 penetrates through the rear end part of the coupling head II 7-5 and is provided with a pipe joint II 7-14, the other end of the inner pipe II 7-16 is communicated and sealed and fixed with a radial through hole inner cavity corresponding to a lower annular groove 7-12 at the inner wall of the main core body 7-1, and the outer surface of the outer sleeve 7-6 and the radial through holes corresponding to the upper annular groove 7-11 and the lower annular groove 7-12 are respectively provided with a pipe. The upper end of the control device is connected with the power head through an upper flange 7-3, and the lower end of the control device is connected with the drilling tool through a connecting head II 7-5. The inner pipes I7-13 and the inner pipes II 7-16 are respectively connected with two pipe joints I6-7 arranged on the rotary cylinder 6-1 through pipe joints II 7-14 and rubber pipes. The fixing of the outer sleeve 7-6 by the fixing plate 7-17 can complete the relative rotation between the main core body 7-1 and the outer tube 7-6, and realize the transmission of liquid or gas from a static part to a rotary part.
The drill point device of the embodiment adopts a swing-out drill point device. The structure of the twist-off drill tip device 9 is shown in fig. 5 and 6: the middle of the upper part of the drill point II 9-1 is provided with a U-shaped opening, a pair of vertical plates 9-2 are respectively arranged on the plane plates at the two sides of the drill point II 9-1 by taking the U-shaped opening as symmetry, the upper end parts of the drill point II 9-1 and the vertical plates 9-2 are fixed with the core pipe 2 into a whole, and the end part of the core pipe 2 between the upper end parts of the pair of vertical plates 9-2 is provided with a gap to form a concrete channel outlet of the inner cavity of the core pipe 2; two groups of blocking plates II 9-3 are arranged; the blocking plate II 9-3 is arranged between the pair of vertical plates 9-2, the width of the blocking plate II 9-3 is matched with the distance between the pair of vertical plates 9-2, the lower end of the vertical plate 9-2 is provided with a hole for the pin II 9-4 to pass through, the lower end of the blocking plate II 9-3 is provided with a hole for the pin II 9-4 to pass through, the pin II 9-4 penetrates through the pair of vertical plates 9-2 and the blocking plate II 9-3, so that the vertical plate 9-2 and the blocking plate II 9-3 are integrated, the blocking plate II 9-3 rotates around the pin II 9-4 and rotates upwards, the blocking plate II 9-3 is screwed into the inner gear between the pair of vertical plates 9-2, and the outlet of the concrete channel in the inner cavity of the core tube 2 is reliably closed; the concrete channel is provided with a locking mechanism, the blocking plate II 9-3 closes or opens the outlet of the concrete channel through the locking mechanism, a limiting block 9-5 is arranged, and the limiting block 9-5 is arranged between the pair of vertical plates 9-2 and fixed on the drill point II 9-1 or the blocking plate II 9-3.
As shown in fig. 7, the locking mechanism is a spring type locking mechanism, and is composed of a locking block 9-6 and a locking device 9-7; a groove 9-6A is formed in the locking block 9-6; the locking devices 9-7 are: the lower end of the seat 9-7B is provided with a plug 9-7D, the upper end is provided with a mandril 9-7A, the upper end of the mandril 9-7A penetrates through the seat 9-7B, the spring 9-7C is arranged in the seat 9-7B, and the two ends are respectively fixed with the mandril 9-7A and the plug 9-7D; the top rod 9-7A of the locking device 9-7 is connected with the groove 9-6A of the locking block 9-6.
In one embodiment, the locking block 9-6 is mounted on the closure plate II 9-3 and the locking device 9-7 is mounted at the bottom end of the lower end 2-2 of the core tube.
In one embodiment, the locking block 9-6 is mounted at the bottom end of the lower end 2-2 of the core tube and the locking device 9-7 is mounted on the closure plate II 9-3.
Is provided with a limited block 9-5, and the limited block 9-5 is arranged between the pair of vertical plates 9-2. In one embodiment, the stop 9-5 is fixed to the drill tip II 9-1. In one embodiment, the stop block 9-5 is fixed to the blocking plate II 9-3.
Example 2 drill for pile-forming of spiral soil-squeezing composite compaction concrete filling pile (swing-open type hook type)
As shown in fig. 8, the drill bit (swing-open hook type) for forming the screw soil-squeezing composite compacted concrete cast-in-place pile comprises a coupling head i 1, a core tube 2, a screw blade i 3, a screw blade ii 4, a drill tip device, a diameter-changing device and a control device.
The other structure is completely the same as that of embodiment 1, and the difference is that the locking mechanism used is different, and the locking mechanism of this embodiment uses a hook-type locking mechanism. As shown in figure 8, the hook type locking mechanism is characterized in that a hook I9-8A is arranged on a blocking plate II 9-3 and corresponds to a hook II 9-8B arranged at the bottom end of a lower end 2-2 of a core pipe, and the hook I9-8A and the hook II 9-8B are connected together through a one-time low-strength binding object.
Preferably, the disposable low strength bindings are elastic rubber rings or laces. The hooks I9-8A and the hooks II 9-8B are connected together through elastic rubber rings or rope belts, so that the concrete channel outlet of the inner cavity of the core pipe 2 is blocked by the blocking plate. When the concrete flows out from the channel outlet, the elastic rubber ring or the rope belt is broken, so that the hook I9-8A is separated from the hook II 9-8B, the blocking plate II 9-3 is unscrewed, and the concrete channel outlet is opened.
The working principle of the drill bits of the embodiment 1 and the embodiment 2 is as follows: all parts on the lower part of the drill bit have radial downward extrusion acting force on the rock soil (concrete) at the bottom of the pile hole, so that the rock soil body (concrete) moves radially downward. A pair of vertical plates on the drill point, a pin II and a blocking plate II form a guillotine type structure, the blocking plate II is provided with a pin hole end which is always kept between inner shelves between the pair of vertical plates, in the closing process of the concrete passage opening of the drill bit, the rotating blocking plate II is gradually screwed into the inner shelves between the pair of vertical plates from the pin rotating end, and when the concrete in the pile hole is compacted, the situation that the concrete coarse aggregate is clamped between two sides of the blocking plate II and the adjacent vertical plates to influence the closing of the concrete passage opening is avoided. In the process of pore-forming drilling, the closed blocking plate II is screwed into the inner gear of the pair of vertical plates, so that the circumferential force of rock soil at the bottom of the pile hole on the blocking plate II is greatly reduced, the stress of the pin II is reduced, and the service lives of the blocking plate II and the pin II are prolonged. The mode that the closure plate opens or closes the concrete channel outlet of the core tube inner cavity has two kinds: firstly, adopt spring type locking mechanism, stifled board II utilizes the spring among the locking device to compress tightly the ejector pin, and the circular arc end on the ejector pin contacts with the latch segment arc recess on the stifled board II, pins stifled board II location, realizes closing the drill bit concrete access hole. The opening of the plug plate II is realized by utilizing the pressure acting force of the concrete in the inner cavity of the drill bit on the plane in the plug plate II during the drilling process, so that the spring in the locking device is compressed, and the arc end on the ejector rod is separated from the arc-shaped groove of the locking block in the plug plate II. And secondly, a hook type locking mechanism is adopted, a hook I and a hook II are fixed into a whole through a disposable low-strength binding object (such as an elastic rubber ring and the like), so that a blocking plate II is fixed, and the concrete passage opening of the drill bit is closed. The opening of the blocking plate II is to break the disposable low-strength binding object by utilizing the concrete in the inner cavity of the drill bit during the drill lifting, so that the blocking plate II rotates to open the concrete passage opening. After the blocking plate II is opened, the maximum opening of the concrete passage opening is always kept under the action of self gravity, so that the concrete in the inner cavity of the drill bit can flow out without resistance. During drilling, the drill point and the lower end of the core pipe are fixed into a whole to bear the reaction force of rock soil at the bottom of the pile hole, the bearing capacity is high, the plug plate II seals the concrete passage opening in the inner cavity of the drill bit, the outer surface of the plug plate II is subjected to extrusion force of the pile bottom which is extruded by the drill point to strip away the rock soil, and the acting force of the plug plate II for sealing the concrete passage opening in the inner cavity of the drill bit is further enhanced. In the process of re-extruding the concrete in the pile hole, along with the downward movement of the drilling tool, the concrete channel opening of the inner cavity of the drill bit starts to be closed under the action of the pressure concrete in the pile hole below the blocking plate II of the drill bit, so that the concrete in the pile hole is limited from flowing into the inner cavity of the drill bit, and pressure guarantee is provided for extruding rock and soil around the adjacent pile hole by extruding the concrete in the pile hole.
Example 3 drill for pile-forming of spiral soil-squeezing composite compaction concrete filling pile (Telescopic cross plate type)
As shown in fig. 9-11, the drill bit (telescopic cross plate type) for forming the screw soil-squeezing composite-compaction concrete cast-in-place pile comprises a connecting head i 1, a core tube 2, a screw blade i 3, a screw blade ii 4, a drill tip device, a diameter-changing device and a control device.
As shown in fig. 9, the pile-forming drill is composed of an upper drill portion and a lower drill portion, and an inner cavity of the drill portion forms a passage through which concrete can pass.
As shown in fig. 9, the core tube 2 is integrally formed with an upper end portion 2-1 of the core tube and a lower end portion 2-2 of the core tube. The upper end part 2-1 of the core pipe and the coupling head I1 are concentrically combined into a whole, and then the spiral blade I3 is wound on the outer edge, and the lower end part 2-2 of the core pipe and the drill point device are combined into a whole, and then the spiral blade II 4 is wound on the outer edge. Therefore, the coupling head I1, the upper end part 2-1 of the core pipe and the helical blade I3 form the upper part of the drill bit; the lower end part 2-2 of the core tube, the helical blade II 4 and the drill point device form the lower part of the drill bit.
In one embodiment, the upper end part 2-1 of the core tube is cylindrical, the lower end part 2-2 of the core tube is conical, and after the helical blades I3 and the helical blades II 4 are wound outside the core tube 2, the outer edges of the helical blades I3 and the helical blades II 4 form a cylinder.
In one embodiment, the upper end part 2-1 of the core tube is cylindrical, the lower end part 2-2 of the core tube is conical, after the helical blades I3 and the helical blades II 4 are wound outside the core tube 2, the outer edges of the helical blades I3 form the cylindrical shape and the outer edges of the helical blades II 4 form the conical shape.
In one embodiment, the upper end part 2-1 of the core tube and the lower end part 2-2 of the core tube are made into an integral column shape, and after the helical blades I3 and the helical blades II 4 are wound outside the core tube 2, the outer edges of the helical blades I3 and the helical blades II 4 form a column shape.
In one embodiment, the upper end part 2-1 of the core tube and the lower end part 2-2 of the core tube are made into an integral column shape, after the helical blade I3 and the helical blade II 4 are wound outside the core tube 2, the outer edge of the helical blade I3 forms the column shape and the outer edge of the helical blade II 4 forms the cone shape.
In one embodiment, as shown in fig. 15, the end section of the helical blade i is trapezoidal, and the helical blade i is an unnotched helical blade.
In one embodiment, as shown in fig. 16, the end section of the helical blade i is trapezoidal, and the helical blade i is a notched helical blade.
In one embodiment, as shown in fig. 17, the end section of the helical blade i is rectangular, and the helical blade i is a notched helical blade.
In one embodiment, as shown in fig. 18, the end section of the helical blade ii is trapezoidal, and the helical blade ii is an unnotched helical blade.
In one embodiment, as shown in fig. 19, the end section of the spiral blade ii is trapezoidal, and the spiral blade ii is a notched spiral blade.
In one embodiment, as shown in fig. 20, the end section of the spiral blade ii is rectangular, and the spiral blade ii is a notched spiral blade.
As shown in fig. 1, 2 and 3, a diameter-changing device is arranged in an inner cavity of 2-1 at the upper end part of the core tube, and the diameter-changing device is as follows: the rotary cylinder 6-1 is fixed on the inner wall of the core pipe 2 through a connecting plate 6-2, an output shaft of the rotary cylinder 6-1 is fixedly connected with a crank 6-3, two ends of a connecting rod 6-4 are respectively connected with the crank 6-3 and a soil retaining plate 6-6 through connecting pins 6-5, and an opening 2-3 for the soil retaining plate 6-6 to pass through in a matched mode is arranged on the wall of the core pipe 2 between the adjacent spiral blade I3 and the spiral blade II 4; the maximum outer edge of the retaining plate 6-6 extending out of the core pipe 2 does not exceed the maximum outer diameter of the helical blade, and when the retaining plate 6-6 retracts, the outer edge of the retaining plate 6-6 forms the outer wall of the core pipe 2; the soil blocking plate 6-6 is arranged at the bottom end of the upper end part 2-1 of the core pipe; two pipe joints I6-7 are arranged on the rotary cylinder 6-1.
As shown in fig. 4, the control device is: the main core body 7-1 is hollow, the upper end is fixedly connected with an upper flange 7-3 through a key 7-2 and is locked through a locking nut I7-4, the lower end is provided with a connecting head II 7-5, an outer sleeve 7-6 and the main core body 7-1 are assembled into a whole through a sealing ring 7-7, a bearing II 7-8 and a bearing I7-9 and are locked through a locking nut II 7-10, an upper annular groove 7-11 and a lower annular groove 7-12 are formed at the joint of the outer sleeve 7-6 and the main core body 7-1, radial through holes are respectively arranged at the positions of the main core body 7-1 and the outer sleeve 7-6 corresponding to the upper annular groove 7-11 and the lower annular groove 7-12, one end of an inner pipe I7-13 penetrates through the rear end part of the connecting head II 7-5 and is provided with a pipe joint II 7, the other end of the inner pipe I7-13 is communicated and sealed and fixed with a radial through hole inner cavity corresponding to an upper annular groove 7-11 at the inner wall of the main core body 7-1, one end of the inner pipe II 7-16 penetrates through the rear end part of the coupling head II 7-5 and is provided with a pipe joint II 7-14, the other end of the inner pipe II 7-16 is communicated and sealed and fixed with a radial through hole inner cavity corresponding to a lower annular groove 7-12 at the inner wall of the main core body 7-1, and the outer surface of the outer sleeve 7-6 and the radial through holes corresponding to the upper annular groove 7-11 and the lower annular groove 7-12 are respectively provided with a pipe. The upper end of the control device is connected with the power head through an upper flange 7-3, and the lower end of the control device is connected with a drill rod of the drilling tool through a connecting head II 7-5. The inner pipes I7-13 and the inner pipes II 7-16 are respectively connected with two pipe joints I6-7 arranged on the rotating cylinder 6-1 through pipe joints II 7-14 and hoses.
The drill point device adopts a telescopic drill point device. The structure of the telescopic drill point device is shown in figures 10 and 11: the upper end of a drill point I8-1 is provided with a blocking plate I8-2, two sides of the upper end of the blocking plate I8-2 are symmetrically provided with guide rods 8-3, the drill point I8-1, the blocking plate I8-2 and the guide rods 8-3 are manufactured into an integral structure, the bottom end of the inner side of the lower end part 2-2 of the core pipe is provided with a guide seat 2-4, the guide rods 8-3 and the guide seats 2-4 are in matched sliding connection through key grooves, in one embodiment, as shown in figure 11, keys 2-5 are manufactured on the guide seats 2-4, a groove 8-3A is formed in the middle of each guide rod 8-3, each key 2-5 is matched with each groove 8-3A, and each guide rod 8-3 moves relative to each. The guide rod 8-3 is connected with the positioning device, and the positioning device controls the drill point I8-1 and the blocking plate I8-2 to move so as to open the outlet of the concrete channel at the lower end of the core pipe 2 to the maximum; two guide plates 8-4 are arranged, the bottoms of the two guide plates 8-4 are fixed on the blocking plate I8-2, and the top ends of the two guide plates are contacted into a herringbone shape and arranged between the two guide rods 8-3.
The positioning device is a transverse plate type positioning device, the transverse plate type positioning device is composed of a hanging beam 8-5 and a transverse plate 8-6, two ends of the hanging beam 8-5 are respectively fixed with the upper ends of the guide rods 8-3 to form an integral structure, two ends of the transverse plate 8-6 are respectively fixed on the inner wall of the core tube 2, and the transverse plate 8-6 penetrates through an inner cavity formed by the guide rods 8-3 and the hanging beam 8-5.
Example 4 drill bit for pile-forming of spiral soil-squeezing composite compaction concrete filling pile (Telescopic pin type)
As shown in fig. 12-14, the drill bit (telescopic pin type) for forming the screw soil-squeezing composite compacted concrete cast-in-place pile comprises a coupling head i 1, a core tube 2, a screw blade i 3, a screw blade ii 4, a drill tip device, a diameter-changing device and a control device.
The other structure is completely the same as that of embodiment 3, except that the adopted locating device is different, the locating device of the embodiment adopts a pin type locating device, the pin type locating device is composed of a pulling plate 8-7 and a pin I8-8, the pulling plate 8-7 is fixed on the inner side of the upper end of a guide rod 8-3 and is fixed with the guide rod 8-3 into an integral structure, the upper end of the guide rod 8-3 is provided with a pin hole, the pin I8-8 penetrates through the pin hole, and the pin I8-8 is contacted with the upper end face of a guide seat 2-4.
The working principle of the drill bits of the embodiment 3 and the embodiment 4 is as follows:
all parts on the lower part of the drill bit have radial downward extrusion acting force on the rock soil (concrete) at the bottom of the pile hole, so that the rock soil body (concrete) moves downwards in the radial direction. The guide rod is matched with the key groove of the guide seat, the stress is uniform, the stress condition of two sides of the drill tip cannot be changed by the vertical jumping of the drilling tool in the construction of the pebble bed, the uniformity is always kept, and the transmission of the force is reasonably distributed.
The blocking plate I is used for closing the outlet of the drill bit concrete channel by utilizing the weight of a drilling tool and the upward acting force of pile bottom rock soil on the drill point I during drilling. The pressure effect of drill bit inner chamber concrete and the dead weight effect of drill point I, closure plate I and the integrative structure of guide bar when utilizing to carry to bore is opened to closure plate I, and the location mode when the drill point moves down the maximum position has two kinds: firstly, a transverse plate type positioning device is adopted, a drill point I and a blocking plate I move up and down together through the matching of a guide rod and a guide seat, the maximum position of upward movement of the drill point I and the blocking plate I is that the upper surface of the blocking plate I is in contact with the lower end surface of a core pipe, the outlet of a concrete channel in the core pipe is sealed, and the maximum position of downward movement is that the connecting part of the middle inner cavity surface of a hanging beam and a transverse plate is opened. And secondly, a pin type positioning device is adopted, a drill point I and a blocking plate I move up and down together through the matching of a guide rod and a guide seat, the maximum position of upward movement of the drill point I and the blocking plate I is that the upper end surface of the blocking plate I is in contact with the lower end surface of a core pipe, the concrete channel outlet in the core pipe is sealed, and the maximum position of downward movement is that the outer surface of a pin I is connected with the upper end surface of the guide seat, so that the concrete channel outlet in the core pipe is opened. The pulling plate is used for improving the overall rigidity of the guide rod.
When the guide plate in the drill point I is used for pouring concrete, the concrete in the inner cavity of the drilling tool is ensured to smoothly flow into the pile hole along the inclined outer surface of the guide plate, the flow speed is improved, the concrete passage port is prevented from being blocked, and the pouring efficiency is improved. In the process of re-extruding the concrete in the pile hole by drilling, along with the downward movement of a drilling tool, the concrete passage opening of the inner cavity of the drill bit starts to be closed under the action of the pressure concrete in the pile hole below the plug plate I of the drill bit, so that the concrete in the pile hole is limited from flowing into the inner cavity of the drill bit, and pressure guarantee is provided for extruding rock and soil around the adjacent pile hole by extruding the concrete in the pile hole.
The pile-forming drill bit of any one of embodiments 1 to 4 can be adopted, and the construction method is as follows:
the invention creates the structure of the screw extrusion soil composite extrusion dense concrete filling pile: the method comprises the steps of forming holes by spirally extruding soil, lifting a drill and simultaneously pumping and pouring concrete, then lowering the drill and pumping and compacting the concrete in pile holes, mixing the concrete into rock soil around a pile, mixing the rock soil and the concrete to form a high-strength mixture layer, lifting the drill and pumping and pouring the concrete, forming pure concrete piles in the high-strength mixture layer, forming multiple compaction sections at different positions of a pile body according to design requirements, and forming a post-reinforcing cage after the pile is formed.
In one embodiment, as shown in fig. 21, the screw-compacted concrete cast-in-place pile of the present invention includes a primary compacted pile section 100 and a compacted section 200. The re-compaction section 200 is arranged at the bottom end of the spiral extruded concrete cast-in-place pile, and a re-compaction layer 202 in the re-compaction section 200 wraps the outer surface of a concrete pile II 201 at the bottom end of the spiral extruded concrete cast-in-place pile. The primary extruded pile section 100 is a concrete pile I101. The composite compaction section 200 is internally provided with a concrete pile II 201, the outer diameter of the concrete pile II 201 is larger than that of the concrete pile I101, and a composite compaction layer 202 formed by combining rock soil and concrete is wrapped outside the concrete pile II 201. Concrete pile I101 and concrete pile II 201 are structure as an organic whole.
In one embodiment, as shown in fig. 22, the screw-extruded soil-recompressed concrete cast-in-place pile of the present invention includes a primary extruded pile section 100 and a plurality of multiple compacted sections 200, wherein the multiple compacted sections 200 are disposed on a pile body of the screw-extruded soil-recompressed concrete cast-in-place pile. The primary extruded concrete pile section 100 is a concrete pile I101, the secondary extruded section 200 is a concrete pile II 201, the outer diameter of the concrete pile II 201 is larger than that of the concrete pile I101, and a secondary extruded layer 202 formed by combining rock soil and concrete is wrapped outside the concrete pile II 201. Concrete pile I101 and concrete pile II 201 are structure as an organic whole.
In one embodiment, as shown in fig. 23, the screw-compacted soil-compaction concrete cast-in-place pile of the present invention comprises a primary soil-compaction pile section 100 and a plurality of multiple compaction sections 200. The multiple sections of the multiple compaction sections 200 are arranged at the bottom end and the pile body of the spiral-extruded multiple-compaction concrete cast-in-place pile, the multiple compaction layer 202 arranged in the multiple compaction section 200 at the bottom end of the spiral-extruded multiple-compaction concrete cast-in-place pile wraps the outer surface of the concrete pile II 201 at the bottom end of the spiral-extruded multiple-compaction concrete cast-in-place pile, and the multiple compaction layer 202 arranged in the multiple compaction section 200 on the pile body of the spiral-extruded multiple-compaction concrete cast-in-place pile wraps the outer surface of the concrete pile II 201 on the pile body of the spiral-extruded multiple-compaction concrete cast-in-place pile. The primary extruded concrete pile section 100 is a concrete pile I101, the secondary extruded section 200 is a concrete pile II 201, the outer diameter of the concrete pile II 201 is larger than that of the concrete pile I101, and a secondary extruded layer 202 formed by combining rock soil and concrete is wrapped outside the concrete pile II 201. Concrete pile I101 and concrete pile II 201 are structure as an organic whole.
The invention discloses a spiral soil-extruding re-compacting concrete cast-in-place pile, which is a reducing cast-in-place concrete compacted pile, wherein the diameters of the concrete piles in a re-compacting section and a re-compacting section are larger than that of a primary concrete-extruding pile section. The diameter of the primary soil-extrusion pile section is designed diameter, the pile body is made of concrete, the primary soil-extrusion pile section is formed by performing primary soil extrusion to form a pile hole and then performing pump pressure concrete filling, the soil around the pile is extruded tightly, and rock-soil components are kept; the multiple compaction section is formed by wrapping a layer of high-strength mixture formed by combining rock soil and concrete outside the concrete pile II inside. The formation process of the multiple compaction section is that after the concrete is poured by a one-time soil squeezing pile-forming hole pump, the concrete is drilled by drilling, the pressure concrete in the pile hole is used as a medium for further squeezing the soil around the pile, the concrete in the pile hole is squeezed, most of the concrete is squeezed to the pile hole side, the rock soil at the pile hole side is squeezed, the internal space size of the rock soil at the pile hole side at the squeezed position is increased, most of the squeezed concrete is remained in the squeezed rock soil pile hole, and meanwhile, part of the concrete is squeezed into the rock soil at the pile hole side after being enlarged, so that the components of the soil around the pile are changed, the rock soil layer at the pile hole side is further squeezed, and the area of the squeezed rock soil at the far end in the diameter direction of the pile is increased; the concrete extruded into the rock soil on the pile hole side is mixed with the rock soil on the pile hole side to form a re-extrusion dense layer of a high-strength mixture, during the lifting and the pouring of the drill, the pressure concrete in the inner cavity of the drill opens the drill plug plate, flows into a hole formed after the compaction concrete and is fused with the concrete in the hole cavity of the rock soil on the pile hole side into a whole after re-extrusion and expansion to form a second section of the concrete pile; after the concrete is solidified, the mixture multiple-extrusion-compaction layer has high strength and is consolidated with the internal concrete pile II into a whole to form a multiple-extrusion-compaction section. From the bearing capacity of the concrete pile, the concrete pile consists of side resistance and end resistance, wherein the side resistance is the bonding force between the surface of the pile body and the soil around the pile and is related to the contact surface between the pile soil, the property of the soil around the pile, the compactness of the soil around the pile and the like, and the larger the contact surface is, the better the cementation between the pile and the soil is, and the more compact the soil around the pile is, the larger the side resistance of the pile is. In the process of re-extruding and compacting concrete in the pile hole, the main soil extruding functional area at the lower part of the drill bit directly extrudes the concrete in a sealed state in the pile hole, and the concrete is extruded to a rock-soil layer on the wall of the pile hole after being stressed, so that firstly, the rock-soil of the re-extruded and compacted section moves in the direction far away from the center of the pile, and further the adjacent remote rock-soil is extruded through force transmission; secondly, the penetration capability of the concrete to the rock soil of the hole wall is enhanced under the action of the drilling pressure under the drill bit by the concrete below the multiple compaction section in the pile hole, and the cementing force between the formed pile and the soil around the pile is enhanced; and thirdly, the extrusion force of the drill bit on the multiple extrusion section is large, part of the extruded pressure concrete enters the rock soil of the hole wall to form a multiple extrusion dense layer of the mixture of the rock soil and the concrete, the concrete content in the multiple extrusion dense layer of the mixture is reduced along with the increase of the radius in the radius direction, the content of the concrete in the multiple extrusion dense layer of the mixture in contact with the concrete pile body is maximum, the cementibility with the concrete pile body is best, the strength of the multiple extrusion dense layer of the mixture is greatly improved after the concrete is solidified, and the concrete pile body and the high-strength mixture multiple extrusion dense layer are integrated into a whole. When the pile is stressed, an interface causing the failure of the pile side resistance occurs on an interface of the high-strength mixture compound compaction layer and the contact compaction rock-soil layer, the acting force between the pile and the soil around the pile is converted into the acting force between the pile outer mixture compound compaction layer and the contact compaction rock-soil layer, the effective acting diameter of the pile is increased, the end area of the compound compaction section is also increased, and the pile end resistance is improved; fourthly, the amount of concrete extruded into the bottom end of the composite extruded dense pile in the virtual soil at the extruded pile end is more, and the irregular pile end expanding head is wrapped by a larger high-strength mixture layer and is solidified into a whole, so that the effective action area of the pile end is increased, and the bearing capacity and the uplift resistance of the pile are improved.
The construction method of the spiral soil-squeezing composite-squeezing dense concrete cast-in-place pile comprises the following steps:
1) leveling a construction site, determining each pile position according to design requirements, and marking;
the assembled pile frame, the power head, the drilling tool and the drilling rod, the pile-forming drill bit, the drill bit configuration control device, the matched concrete conveying pump and the like are connected and positioned, and the drill point of the drill bit in the closed state of the blocking plate is aligned to the position of a pile point.
2) The upper end of a control device is connected with a power head of a pile machine through an upper flange, the lower end of the control device is connected with a drilling tool or a drill rod through a connecting head II, the lower end of the drilling tool or the drill rod is fixed with the drill bit for forming the spiral soil-squeezing composite compaction concrete filling pile through a connecting head I, an outer sleeve is fixed on a power head hanging frame through a fixing plate on the outer sleeve, a pipe joint I on a rotating cylinder in a core pipe is communicated with a pipe joint II in the control device through a rubber pipe, a pipe joint III in the control device is connected with a control valve of an operation chamber of the pile machine, a concrete input pump is communicated with a central hole of a main shaft of the power head of the pile machine through a pipeline, and the;
3) the power head is started to rotate and move downwards, the drill bit is used for driving the spiral soil-squeezing re-compaction concrete filling pile to form the pile to drill downwards in a rotating mode, in the drilling process, according to compressibility of each rock-soil layer, power head current and drilling footage speed in geological survey data, rotation of a rotating cylinder in a core pipe of the drill bit is adjusted through hydraulic pressure or air pressure, an output shaft of the rotating cylinder drives a crank to rotate for a certain angle, the crank drives a soil retaining plate to move radially in an opening in the core pipe through a connecting rod, the withdrawing of the soil retaining plate and the amount of the soil retaining plate extending out of the outer wall of the core pipe are achieved by changing the rotating direction and the rotating angle of the rotating cylinder, the extending-out of the soil retaining plate prevents residual soil squeezed and stripped at the bottom of a pile hole from being transmitted to a spiral blade I through a spiral blade II, the upward transmission amount of the residual soil is limited, and the lower portion of the drill bit below the soil retaining plate directly extrudes and, for the rock-soil layer with large compressibility, the extension amount of the soil retaining plate is large, most of the rock-soil is extruded to the side wall of the pile hole, the rest of the rock-soil is extruded and stripped, the rock-soil is transmitted from bottom to top along the upper surface of the helical blade II at the lower part of the drill bit, the rock-soil passes through the outer edge of the soil retaining plate and reaches the upper surface of the helical blade I, and then the rock-soil layer with small compressibility is drilled to the surface outside the pile hole through a drilling tool, the extension amount of the soil retaining plate is small or does not extend, extrusion can be realized, extrusion can be carried out, transmission can not be carried out, the soil is extruded and drilled until the design depth of the pile hole is reached, the in-situ rotation is continued for;
4) the concrete conveying pump is started, concrete is poured into the inner cavity of a drill bit for forming the pile by spirally squeezing the concrete and re-squeezing the concrete pouring pile through the concrete conveying pipe, the central pipe of the power head and the inner cavity of a drilling tool, then the drill bit which continuously rotates is slowly lifted, the concrete in the inner cavity of the drill bit is opened, a blocking plate is filled into the bottom of a pile hole, the drill bit is lifted and is pumped to the designed height of the top of the bottom section of the pile which needs to be re-squeezed, pumping is stopped, then the drill bit is lifted and the power head rotates, the height of the concrete in the inner cavities of the drill bit and the drilling tool is kept between 0.8 and 2m, then the rotating cylinder is started to rotate, the extending amount of a soil blocking plate is maximized, then the power head is released to move downwards until the power head does not continuously move downwards, the concrete passage opening in the inner cavity of the drill bit is closed under the pressure concrete at the inner bottom end of the pile hole under the, most of concrete is extruded to the pile hole side and the pile hole bottom, rock soil at the pile hole side and the pile hole bottom is extruded, the internal space size of the rock soil at the extruded pile hole side and the pile hole bottom is increased, the extruded concrete is reserved in the extruded and expanded rock soil pile hole, meanwhile, part of concrete is extruded into the rock soil around the extruded and expanded pile bottom end, the rock soil layer at the pile bottom end is further extruded densely, the concrete extruded into the rock soil around the pile bottom end is mixed with the rock soil around the pile bottom end to form a high-strength mixture layer, a re-extruded dense layer at the pile bottom end is formed, and the re-extruded concrete is drilled until the design depth of the pile bottom is reached; then pumping concrete to an inner cavity of the drilling tool, slowly lifting a drill bit which continues to rotate, opening a drill bit blocking plate by the pressure concrete in the inner cavity of the drill bit, flowing into a hole formed after compacting the concrete, and combining the pressure concrete with the concrete in the rock-soil hole cavity of the pile end section after being re-extruded and expanded to form a second section of the concrete pile; continuously and slowly lifting the rotary drill bit, pouring concrete, and forming a primary extruded pile section at the upper end of the multiple extruded section; when the pile body is lifted to the designed height of the top of the section needing to be compacted again, the pump pressure filling is stopped, then the lifting drill and the power head are stopped to rotate, the concrete height of the inner cavities of the drill bit and the drilling tool is kept between 0.8 and 2m, then the power head is released to move downwards, the concrete passage opening of the inner cavity of the drill bit is closed under the action of pressure concrete at the inner bottom end of the pile hole under the drill bit blocking plate, then the power head is started to rotate and move downwards, the drill bit starts to drill the concrete in the pile hole in a repeated extrusion mode, most of the concrete is extruded to the pile hole side, the rock soil at the pile hole side is extruded, the internal space size of the rock soil at the extruded pile hole side is increased, the extruded concrete is reserved in the pile hole of the extruded pile, meanwhile, part of the concrete is extruded to the rock soil at the pile hole side after expansion, the rock soil is further compacted to form a high-strength mixture layer, and the concrete extruded to the pile hole side rock soil is mixed with the rock soil at the pile hole side, constructing a multiple-extrusion layer on the pile body, and drilling the multiple-extrusion concrete until the design depth of the multiple-extrusion section of the pile body is marked; then pumping concrete to an inner cavity of the drilling tool, slowly lifting the drill bit which continues to rotate, opening a drill bit blocking plate by the pressure concrete in the inner cavity of the drill bit, flowing into a hole formed after compacting the concrete, and combining the pressure concrete with the concrete in the rock-soil hole cavity of the pile body section after being re-extruded and expanded to form a second section of the concrete pile; continuously and slowly lifting the rotating drill bit, pouring concrete, forming a primary soil-squeezing pile section at the upper end of the multiple compaction section, repeating the steps, wherein the multiple compaction section is usually carried out in a compressible large rock-soil layer, construction of the multiple compaction section is sequentially carried out from the bottom end section of the pile to the top section of the pile section by section according to the design requirement of the multiple compaction section of the pile, the drill lifting speed is always kept to be matched with the pump pressure filling amount in the processes of drill lifting and pressure filling until the pile top is designed to be high in elevation, and the rotating cylinder is started to rotate, so that the soil-retaining plate is retracted, and the filling construction of one pile is completed;
5) according to the design requirement, the prepared reinforcement cage (or prefabricated member) is placed into the poured pile hole, and the construction of a pile containing the reinforcement cage (or prefabricated member) is completed.
Claims (9)
1. The spiral soil-squeezing composite-compaction concrete cast-in-place pile is characterized by comprising a primary soil-squeezing pile section (100) and a plurality of sections of composite-squeezing sections (200); the once-extruded concrete pile section (100) is a concrete pile I (101), the re-extrusion section (200) is internally provided with a concrete pile II (201), the outer diameter of the concrete pile II (201) is larger than that of the concrete pile I (101), the concrete pile II (201) is wrapped with a re-extrusion layer (202) formed by mixing rock soil and concrete, and the concrete pile I (101) and the concrete pile II (201) are of an integral structure.
2. The screw-extruded soil-recompressed concrete cast-in-place pile according to claim 1, wherein the recompression section (200) is disposed at the bottom end of the screw-extruded soil-recompressed concrete cast-in-place pile, and the recompression layer (202) in the recompression section (200) wraps the outer surface of the concrete pile II (201) at the bottom end of the screw-extruded soil-recompressed concrete cast-in-place pile; or the multiple sections of the multiple compaction sections (200) are arranged on the pile body of the spiral-extruded and multiple-compacted concrete cast-in-place pile, and the multiple compaction layers (202) in the multiple compaction sections (200) wrap the outer surface of the concrete pile II (201) of the pile body section of the spiral-extruded and multiple-compacted concrete cast-in-place pile; or the plurality of sections of the multiple compaction sections (200) are arranged at the bottom end and the pile body of the spiral extruded concrete multiple compaction cast-in-place pile, the multiple compaction layer (202) arranged in the multiple compaction section (200) at the bottom end of the spiral extruded concrete multiple compaction cast-in-place pile wraps the outer surface of the concrete pile II (201) at the bottom end of the spiral extruded concrete multiple compaction cast-in-place pile, and the multiple compaction layer (202) arranged in the multiple compaction section (200) on the pile body of the spiral extruded concrete multiple compaction cast-in-place pile wraps the outer surface of the concrete pile II (201) on the pile body of the spiral extruded concrete multiple compaction cast-in-place pile.
3. A drill bit for forming a spiral soil-squeezing composite-compaction concrete cast-in-place pile comprises a connecting head I (1), a core pipe (2) and a drill tip device, wherein the core pipe (2) is of an integrated structure formed by an upper end part (2-1) of the core pipe and a lower end part (2-2) of the core pipe, the upper end part (2-1) of the core pipe and the connecting head I (1) are concentrically integrated, then a spiral blade I (3) is wound on the outer edge of the core pipe, a spiral blade II (4) is wound on the outer edge of the core pipe after the lower end part (2-2) of the core pipe and the drill tip device are integrated, cutting teeth (5) are arranged at the lower end of the spiral blade II (4), and the inner cavities of the connecting head; the variable diameter core is characterized in that a variable diameter device is arranged in an inner cavity of the upper end part (2-1) of the core pipe, and the variable diameter device is as follows: the rotary cylinder (6-1) is fixed on the inner wall of the core pipe (2) through a connecting plate (6-2), an output shaft of the rotary cylinder (6-1) is fixedly connected with a crank (6-3), two ends of a connecting rod (6-4) are respectively connected with the crank (6-3) and a soil retaining plate (6-6) through a connecting pin (6-5), and an opening (2-3) for the soil retaining plate (6-6) to pass through in a matched mode is arranged on the wall of the core pipe (2) between the adjacent spiral blade I (3) and the spiral blade II (4); the maximum outer edge of the retaining plate (6-6) after extending out of the core pipe (2) does not exceed the maximum outer diameter of the helical blade, and when the retaining plate (6-6) retracts, the outer edge of the retaining plate (6-6) forms the outer wall of the core pipe (2); the soil blocking plate (6-6) is arranged at the bottom end of the upper end part (2-1) of the core pipe; two pipe joints I (6-7) are arranged on the rotary cylinder (6-1), and the two pipe joints I (6-7) are respectively connected with a control device.
4. The drill bit for forming the screw soil-squeezing composite compaction concrete cast-in-place pile according to claim 3, wherein the control device is: the main core body (7-1) is hollow, the upper end of the main core body is fixedly connected with an upper flange (7-3) through a key (7-2), the main core body is locked through a locking nut I (7-4), the lower end of the main core body is provided with a connecting head II (7-5), an outer sleeve (7-6) and the main core body (7-1) are assembled into a whole through a sealing ring (7-7), a bearing II (7-8) and a bearing I (7-9) and then locked through a locking nut II (7-10), an upper annular groove (7-11) and a lower annular groove (7-12) are arranged at the joint of the outer sleeve (7-6) and the main core body (7-1), the main core body (7-1) and the outer sleeve (7-6) are respectively provided with a radial through hole at the positions corresponding to the upper annular groove (7-11) and the lower annular groove (7, one end of the inner tube I (7-13) penetrates through the rear end part of the coupling head II (7-5) and is provided with a pipe joint II (7-14), the other end of the inner tube I (7-13) penetrates through a radial through hole inner cavity corresponding to the upper annular groove (7-11) on the inner wall of the main core body (7-1) and is fixed in a sealing way, one end of the inner tube II (7-16) penetrates through the rear end part of the coupling head II (7-5) and is provided with a pipe joint II (7-14), the other end of the inner tube II (7-16) penetrates through a radial through hole inner cavity corresponding to the lower annular groove (7-12) on the inner wall of the main core body (7-1) and is fixed in a sealing way, the outer surface of the outer sleeve (7-6) and radial through holes corresponding to the upper annular groove (7-11) and the, the two pipe joints II (7-14) are respectively connected with the two pipe joints I (6-7) on the rotary cylinder (6-1) through rubber pipes.
5. The drill bit for forming the spiral soil-squeezing composite-compaction concrete cast-in-place pile is characterized in that the drill tip device is a telescopic drill tip device, a blocking plate I (8-2) is arranged at the upper end of a drill tip I (8-1), guide rods (8-3) are symmetrically arranged on two sides of the upper end of the blocking plate I (8-2), the drill tip I (8-1), the blocking plate I (8-2) and the guide rods (8-3) are made into an integral structure, a guide seat (2-4) is arranged at the bottom end of the inner side of the lower end part (2-2) of the core tube, and the guide rods (8-3) are in matched sliding connection with the guide seats (2-4) through key grooves; the guide rod (8-3) is connected with the positioning device and controls the drill point I (8-1) and the blocking plate I (8-2) to move through the positioning device so as to open the outlet of the concrete channel at the lower end of the core pipe (2) to the maximum; two guide plates (8-4) are arranged, the bottoms of the two guide plates (8-4) are fixed on the blocking plate I (8-2), and the top ends of the two guide plates are in contact with each other to form a herringbone shape and are arranged between the two guide rods (8-3).
6. The drill bit for forming the spiral soil-squeezing re-compaction concrete cast-in-place pile as claimed in claim 5, wherein the positioning device is a cross plate type positioning device, the cross plate type positioning device is composed of a hanging beam (8-5) and a cross plate (8-6), two ends of the hanging beam (8-5) are respectively fixed with the upper end of the guide rod (8-3) to form an integral structure, two ends of the cross plate (8-6) are respectively fixed on the inner wall of the core tube (2), and the cross plate (8-6) penetrates through an inner cavity formed by the guide rod (8-3) and the hanging beam (8-5); or the positioning device is a pin type positioning device, the pin type positioning device is composed of a pulling plate (8-7) and a pin I (8-8), the pulling plate (8-7) is fixed on the inner side of the upper end of the guide rod (8-3) and fixed with the guide rod (8-3) into an integral structure, a pin hole is formed in the upper end of the guide rod (8-3), the pin I (8-8) penetrates through the pin hole, and the pin I (8-8) is in contact with the upper end face of the guide seat (2-4).
7. The drill bit for forming the spiral soil-squeezing composite-compaction concrete cast-in-place pile according to claim 3 or 4, wherein the drill tip device is a swing-open type drill tip device: the middle of the upper part of the drill point II (9-1) is provided with a U-shaped opening, a pair of vertical plates (9-2) are respectively arranged on the plane plates at two sides of the drill point II (9-1) by taking the U-shaped opening as symmetry, the upper end parts of the drill point II (9-1) and the vertical plates (9-2) are fixed with the core pipe (2) into a whole, and the end part of the core pipe (2) between the upper end parts of the pair of vertical plates (9-2) is provided with a notch to form a concrete channel outlet of the inner cavity of the core pipe (2); two groups of blocking plates II (9-3) are arranged; the blocking plate II (9-3) is arranged between the pair of vertical plates (9-2), the width of the blocking plate II (9-3) is matched with the distance between the pair of vertical plates (9-2), the lower end of the vertical plate (9-2) is provided with a hole for the pin II (9-4) to pass through, the lower end of the blocking plate II (9-3) is provided with a hole for the pin II (9-4) to pass through, the pin II (9-4) penetrates through the pair of vertical plates (9-2) and the blocking plate II (9-3), so that the vertical plate (9-2) and the blocking plate II (9-3) are integrated, the blocking plate II (9-3) rotates around the pin II (9-4), along with the upward rotation, the blocking plate II (9-3) is screwed into the inner barrier between the pair of vertical plates (9-2) to reliably close the concrete channel outlet of the inner cavity of the core pipe (2); the concrete channel is provided with a locking mechanism, the blocking plate II (9-3) closes or opens the outlet of the concrete channel through the locking mechanism, a limiting block (9-5) is arranged, and the limiting block (9-5) is arranged between the pair of vertical plates (9-2) and fixed on the drill point II (9-1) or the blocking plate II (9-3).
8. The pile-forming drill bit for the screw soil-squeezing multiple-compaction concrete filling pile is characterized in that the locking mechanism is a spring-type locking mechanism and consists of a locking block (9-6) and a locking device (9-7); a groove (9-6A) is arranged on the locking block (9-6); the locking device (9-7) is: the lower end of the seat (9-7B) is provided with a plug (9-7D), the upper end is provided with a mandril (9-7A), the upper end of the mandril (9-7A) penetrates through the seat (9-7B), the spring (9-7C) is arranged in the seat (9-7B), and the two ends are respectively fixed with the mandril (9-7A) and the plug (9-7D); a mandril (9-7A) in the locking device (9-7) is connected with the groove (9-6A) of the locking block (9-6); the locking block (9-6) is arranged on the blocking plate II (9-3), the locking device (9-7) is arranged at the bottom end of the lower end part (2-2) of the core tube, or the locking block (9-6) is arranged at the bottom end of the lower end part (2-2) of the core tube, and the locking device (9-7) is arranged on the blocking plate II (9-3).
9. The bit for forming the screw soil-squeezing composite compacted concrete cast-in-place pile as claimed in claim 7, characterized in that the locking mechanism is a hook type locking mechanism, the blocking plate II (9-3) is provided with a hook I (9-8A) corresponding to the hook II (9-8B) arranged at the bottom end of the lower end part (2-2) of the core tube, the hook I (9-8A) and the hook II (9-8B) are connected together by a disposable low-strength binding object, and the disposable low-strength binding object is an elastic rubber ring or a rope belt.
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CN114541372A (en) * | 2022-03-25 | 2022-05-27 | 刘帅 | Soil-squeezing pore-forming and pile-forming method for screw pile |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN114541372A (en) * | 2022-03-25 | 2022-05-27 | 刘帅 | Soil-squeezing pore-forming and pile-forming method for screw pile |
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