CN211768983U - Bulk cargo storage yard check out test set and system - Google Patents
Bulk cargo storage yard check out test set and system Download PDFInfo
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- CN211768983U CN211768983U CN202020013645.XU CN202020013645U CN211768983U CN 211768983 U CN211768983 U CN 211768983U CN 202020013645 U CN202020013645 U CN 202020013645U CN 211768983 U CN211768983 U CN 211768983U
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Abstract
The utility model discloses a bulk cargo storage yard check out test set and system. The equipment comprises a cart mechanism, a swing mechanism, a material coiling instrument, a pitching mechanism and a slide rail; the large vehicle mechanism can slide on the slide rail, the pitching mechanism and the slewing mechanism are arranged on the large vehicle mechanism, and the pitching mechanism can rotate on the large vehicle mechanism around the slewing mechanism; the material checking instrument is arranged at one end of the pitching mechanism and comprises a laser probe, a positioning encoder and an intelligent data processor. The system comprises the bulk cargo yard detection equipment and a controller, wherein the controller is in communication connection with a cart mechanism, a swing mechanism, a material coiling instrument and a pitching mechanism. The utility model discloses a system constitutes simply, can improve the work efficiency of checking the volume of goods, makes things convenient for the throughput of real-time calculation material, still can effectively prevent the collision of relevant equipment and stock ground, provides the guarantee for safety in production. The utility model discloses but wide application in goods yard equipment technical field.
Description
Technical Field
The utility model belongs to the technical field of the goods yard equipment technique and specifically relates to a bulk cargo storage yard check out test set and system.
Background
In a coal yard or other material yards, a bucket wheel machine is generally used for taking and discharging materials, and the quantity of the accumulated goods in the material yard is very huge, so that the stock quantity of the goods needs to be checked regularly. In the prior art, in a stock yard such as a coal yard, inventory is generally performed manually by using inventory equipment such as a portable laser inventory meter.
In the measuring and checking process, devices such as a distance meter, an angle encoder and the like need to be mounted and dismounted for many times according to the actual position of a stock ground, so that the stock checking efficiency is low, the accuracy is low, and the workload of stock checking workers is increased; and the real-time property of the inventory is insufficient, so that the throughput of the materials is difficult to calculate. In the prior art, no good technical scheme is available for effectively solving the problems.
SUMMERY OF THE UTILITY MODEL
To solve at least to some extent one of the problems of the prior art, embodiments of the present invention are directed to: a bulk cargo yard inspection apparatus and system are provided.
The embodiment of the utility model provides an adopted technical scheme is:
in a first aspect, an embodiment of the present invention provides a bulk cargo yard check out test set, include: the large trolley mechanism, the swing mechanism, the material coiling instrument, the pitching mechanism and the slide rail are arranged on the large trolley mechanism;
the cart mechanism can slide on the slide rail, the pitching mechanism and the slewing mechanism are arranged on the cart mechanism, and the pitching mechanism can rotate on the cart mechanism around the slewing mechanism; the material checking instrument is arranged at one end of the pitching mechanism and comprises a laser probe, a positioning encoder and an intelligent data processor.
Further, the pitching mechanism is height-adjustably disposed on the cart mechanism.
Further, the apparatus further comprises: a bucket wheel mechanism and a belt mechanism;
the belt mechanism is arranged on the pitching mechanism, and the bucket wheel mechanism is arranged at one end of the belt mechanism.
On the other hand, the embodiment of the utility model also provides a bulk cargo store yard detection system, including the bulk cargo store yard check out test set;
a controller; the controller is in communication connection with the cart mechanism, the swing mechanism, the material coiling instrument and the pitching mechanism.
Further, the system further comprises: a bucket wheel mechanism and a belt mechanism;
the belt mechanism is arranged on the pitching mechanism, and the bucket wheel mechanism is arranged at one end of the belt mechanism;
the controller is in communication connection with the bucket wheel mechanism and the belt mechanism.
Further, the system also includes a display device;
the display device is in communication connection with the controller and is used for displaying the material checking result obtained after the processing of the intelligent data processor.
Further, the system also includes a memory;
the memory is connected with the controller and used for storing the material checking result obtained after the processing of the intelligent data processor.
Further, the controller is a PLC controller.
Above-mentioned the embodiment of the utility model provides an in one or more technical scheme have following advantage: the utility model discloses can realize the material real time checking statistics of bulk cargo storage yard, improve the work efficiency of checking the goods volume, conveniently calculate the throughput of goods; by monitoring the material field in real time, early warning linkage can be carried out on the bucket wheel mechanism, the belt mechanism, the pitching mechanism, the slewing mechanism and the cart mechanism in the operation process, collision between related equipment and the material field is effectively prevented, influence and loss caused by equipment failure and the like are reduced, and safety production is guaranteed; the system can be integrated with the whole material management system, and is beneficial to the implementation of an unattended digital material yard.
Drawings
In order to more clearly illustrate embodiments of the present invention or technical solutions in the prior art, the following description is made on the drawings of embodiments of the present invention or related technical solutions in the prior art, and it should be understood that the drawings in the following description are only for convenience and clarity of describing some embodiments of the technical solutions of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of an embodiment of the bulk cargo yard inspection apparatus of the present invention;
fig. 2 is a block diagram of a specific embodiment of a bulk yard inspection system according to the present invention;
FIG. 3 is a block diagram of another embodiment of the bulk yard inspection system of the present invention;
the reference symbols:
1. a material yard; 2. a cart mechanism; 3. a swing mechanism; 4. a material coiling instrument; 5. a pitch mechanism; 6. a slide rail; 7. a belt mechanism; 8. a bucket wheel mechanism; 9. a controller; 10. a display device; 11. a memory.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "length", "upper", "lower", "front", "rear", "left", "right", "top", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, an embodiment of the present invention provides a bulk cargo yard check out test set, including: the device comprises a cart mechanism 2, a swing mechanism 3, a material coiling instrument 4, a pitching mechanism 5 and a slide rail 6;
the cart mechanism 2 can slide on the slide rail 6, the pitching mechanism 5 and the slewing mechanism 3 are arranged on the cart mechanism 2, and the pitching mechanism 5 can rotate on the cart mechanism 2 around the slewing mechanism 3; the material checking instrument 4 is arranged at one end of the pitching mechanism 5, and the material checking instrument 4 comprises a laser probe, a positioning encoder and an intelligent data processor.
The embodiment of the utility model provides an in, provide a bulk cargo store yard check out test set, equipment mainly is applied to all kinds of large-scale stock grounds, the utility model discloses based on the problem that current stock ground inventory material is inconvenient, inefficiency, improved the equipment of current scheme. Specifically, referring to fig. 1, in the embodiment of the present invention, cart mechanism 2 and slide rail 6 are installed beside stock ground 1, preferably, cart mechanism 2 and slide rail 6 can be set up between a plurality of stock grounds 1 to conveniently get material/unload according to actual need in a flexible way. The cart mechanism 2 can slide along the slide rail 6, and specifically, the cart mechanism 2 can be operated by a built-in motor device. The pitching mechanism 5 is installed on the cart mechanism 2 and can rotate around the slewing mechanism 3 to the left or the right by a certain angle, so that the pitching mechanism 5 is positioned just above the material yard 1. The material handling instrument 4 is arranged at one end of the pitching mechanism 5, and can carry out material handling on the material field 1 when the pitching mechanism 5 rotates to the position above the material field 1. The material checking instrument 4 can select any one of laser material checking instruments in the existing equipment, and comprises a laser probe, a positioning encoder and an intelligent data processor, the high-precision laser probe is used for collecting the surface information of the material field 1, the positioning encoder is used for processing the contour data of the material field 1, a 3D graph of the material field 1 is reconstructed, then the intelligent data processor is used for calculating the volume data of the material field 1, and the material checking result is obtained. Further, the overall weight of the material in the material yard 1 will be obtained in combination with the set material density. Specifically, the utility model discloses in can choose the dish material appearance of SDLM200 model for use, it sets for very simply, has remote laser sensing, and unevenness, irregular waiting stockpile that are the slope at the reference surface also can scan fast and accomplish the measurement, and do not have the scanning dead angle, application scope is wider. The embodiment of the utility model provides an in, coal checking instrument 4 only needs once to install, and convenient to use can measure the relevant data in stock ground 1 when cart mechanism 2 moves, need not be dismantled, transported by the manual work, and labour saving and time saving gathers a lot during the measurement, and is accurate as a result, does not receive the volume influence in stock ground 1, can effectively improve the work efficiency of batching.
In a further preferred embodiment, the pitch mechanism 5 is height-adjustably mounted on the cart mechanism 2.
The embodiment of the utility model provides an in, when local physique changes takes place because of the access material in stock ground 1, can also make things convenient for the material checking instrument 4 to measure the part that the physique produced the change through adjusting every single move mechanism 5's horizontal position and height, need not the whole stockpile of all-round measurement, greatly improve measuring speed, effectively reduced operating personnel intensity of labour. On the other hand, the pitching mechanism 5 can be prevented from touching the material field 1, and the use safety of the pitching mechanism 5 and the material checking instrument 4 is ensured.
Further as a preferred embodiment, the apparatus further comprises: a bucket wheel mechanism 8 and a belt mechanism 7;
the belt mechanism 7 is arranged on the pitching mechanism 5, and the bucket wheel mechanism 8 is arranged at one end of the belt mechanism 7.
The embodiment of the utility model provides an in-process of equipment actual work can take/uninstallation material while carrying out the work of trying to get the dish, specifically, its implementation principle as follows: firstly, the slewing mechanism 3 is operated to enable the pitching mechanism 5 to be adjusted to be above the material field 1, the height of the belt mechanism 7 and the height of the pitching mechanism 5 are adjusted to enable the bucket wheel mechanism 8 to be in contact with the material field 1 to take materials or enable the bucket wheel mechanism 8 to be kept at a certain distance from the material field 1 to unload the materials, then the cart mechanism 2 is started to operate continuously in one direction, and meanwhile, the material turning instrument 4 is started to detect the material field 1, so that the real-time situation of the materials when the materials are taken/unloaded is obtained. Specifically, the related data acquired from the material tray 4 can be output to three-dimensional modeling mapping software, and a DTM model is generated by reading scanning point data, so that spatial data information such as volume, area, surface area, volume difference and the like can be further counted; through comparing the measured data at different moments, the throughput of the material can be calculated.
Referring to fig. 1 and 2, the embodiment of the present invention further provides a bulk cargo yard detection system, including: the bulk cargo yard detection equipment;
a controller 9; the controller 9 is in communication connection with the cart mechanism 2, the swing mechanism 3, the material checking instrument 4 and the pitching mechanism 5.
Further as a preferred embodiment, the system further comprises: a bucket wheel mechanism 8 and a belt mechanism 7;
the belt mechanism 7 is arranged on the pitching mechanism 5, and the bucket wheel mechanism 8 is arranged at one end of the belt mechanism 7;
the controller 9 is in communication connection with the bucket wheel mechanism 8 and the belt mechanism 7.
The embodiment of the utility model provides an in, provide one kind based on bulk cargo store yard detecting system of equipment, wherein the effect of controller 9 is output control signal, through built-in program control the normal operating of equipment. Specifically, the controller 9 and the cart mechanism 2, the swing mechanism 3, the material-checking instrument 4 and the pitching mechanism 5 can be in communication connection, any one of WiFi, 4G and 5G Ethernet communication can be selected as the communication mode, the bucket wheel mechanism 8, the belt mechanism 7, the pitching mechanism 5, the swing mechanism 3 and the cart mechanism 2 are linked in an early warning mode through a built-in program, and anti-collision protection of the bucket wheel mechanism 8 and the material field 1 is achieved. The embodiment of the utility model provides a can effectual reduction every single move mechanism 5 and the emergence of 8 emergencies such as colliding the thing yards of bucket wheel mechanism, effectively reduce influence and loss that equipment trouble caused, provide the guarantee for safety in production. Meanwhile, the system can be integrated with the whole material management system, and a good foundation is laid for the development of an unattended digital goods yard.
Referring to fig. 3, further as a preferred embodiment, the system further comprises a display device 10;
the display device 10 is in communication connection with the controller 9, and the display device 10 is used for displaying the material checking result obtained after the processing of the intelligent data processor.
Further as a preferred embodiment, the system further comprises a memory 11;
the memory 11 is connected with the controller 9, and the memory 11 is used for storing the material checking result obtained after the processing of the intelligent data processor.
The embodiment of the utility model provides an in, still be in the system has set up display device 10 and memory 11, wherein, display device 10 is used for showing the dish material result that dish material appearance 4 sent controller 9, memory 11 is used for storing the dish material result that dish material appearance 4 sent controller 9. Through the arrangement of the display device 10 and the storage 11, a worker can conveniently and remotely obtain the material coiling result of a material site and the material taking/discharging data recording information, and the efficiency of material coiling work is greatly improved.
Further preferably, the controller is a PLC controller.
The embodiment of the utility model provides an in, controller 9 in the system can select for use schneider QUANTUM series PLC, and its communication protocol is MODBUS TCP agreement, and PLC series's controller is programmable control device, and its inside storage has the instruction of carrying out operations such as logical operation, sequential control, timing, count and arithmetic operation, and input output through digital or analog controls various types of mechanical equipment or production process, is particularly suitable for the embodiment of the utility model provides a bulk cargo store yard detecting system.
In the description herein, references to the description of "one embodiment," "another embodiment," or "certain embodiments," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims (8)
1. A bulk yard inspection apparatus comprising: the large trolley mechanism, the swing mechanism, the material coiling instrument, the pitching mechanism and the slide rail are arranged on the large trolley mechanism;
the cart mechanism can slide on the slide rail, the pitching mechanism and the slewing mechanism are arranged on the cart mechanism, and the pitching mechanism can rotate on the cart mechanism around the slewing mechanism; the material checking instrument is arranged at one end of the pitching mechanism and comprises a laser probe, a positioning encoder and an intelligent data processor.
2. The bulk yard inspection apparatus of claim 1, wherein: the pitching mechanism is arranged on the cart mechanism in a height-adjustable manner.
3. The bulk yard inspection apparatus of claim 1, further comprising: a bucket wheel mechanism and a belt mechanism;
the belt mechanism is arranged on the pitching mechanism, and the bucket wheel mechanism is arranged at one end of the belt mechanism.
4. A bulk yard inspection system comprising:
a bulk yard inspection apparatus as claimed in any one of claims 1 to 2;
a controller; the controller is in communication connection with the cart mechanism, the swing mechanism, the material coiling instrument and the pitching mechanism.
5. The bulk yard inspection system of claim 4, further comprising: a bucket wheel mechanism and a belt mechanism;
the belt mechanism is arranged on the pitching mechanism, and the bucket wheel mechanism is arranged at one end of the belt mechanism;
the controller is in communication connection with the bucket wheel mechanism and the belt mechanism.
6. The bulk yard inspection system of claim 4, wherein: also includes a display device;
the display device is in communication connection with the controller and is used for displaying the material checking result obtained after the processing of the intelligent data processor.
7. The bulk yard inspection system of claim 4, wherein: also includes a memory;
the memory is connected with the controller and used for storing the material checking result obtained after the processing of the intelligent data processor.
8. A bulk yard inspection system according to any one of claims 4 to 7, wherein: the controller is a PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020013645.XU CN211768983U (en) | 2020-01-02 | 2020-01-02 | Bulk cargo storage yard check out test set and system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020013645.XU CN211768983U (en) | 2020-01-02 | 2020-01-02 | Bulk cargo storage yard check out test set and system |
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| CN211768983U true CN211768983U (en) | 2020-10-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114620498A (en) * | 2022-04-11 | 2022-06-14 | 广州发展燃料港口有限公司 | Stacker-reclaimer capable of preventing cantilever collision, collision alarm method and device |
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2020
- 2020-01-02 CN CN202020013645.XU patent/CN211768983U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114620498A (en) * | 2022-04-11 | 2022-06-14 | 广州发展燃料港口有限公司 | Stacker-reclaimer capable of preventing cantilever collision, collision alarm method and device |
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