CN211762097U - Soft capsule die cavity connected die - Google Patents
Soft capsule die cavity connected die Download PDFInfo
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- CN211762097U CN211762097U CN202020311786.XU CN202020311786U CN211762097U CN 211762097 U CN211762097 U CN 211762097U CN 202020311786 U CN202020311786 U CN 202020311786U CN 211762097 U CN211762097 U CN 211762097U
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Abstract
The utility model discloses a soft capsule die cavity conjoined die, which comprises a die body, the whole shape of the die body is cylindrical, a plurality of rows of die cavity groups are arranged on the outer surface of the die body in a straight line along the axial direction of the die body, each row of die cavity group comprises a plurality of die cavities which are arranged in an annular shape along the axial direction of the die body, die cavity blades for cutting the edge of a soft capsule are formed around the die cavities, the die cavities of two adjacent rows of die cavity groups are respectively arranged in a staggered way, the die cavity blades of two adjacent die cavities in the die cavity groups are integrally connected to form an integral die cavity blade, the utility model can lead the distance between the inner walls of the adjacent die cavities in each row of die cavity groups to be equal to the thickness of the die blade, eliminate the distance between the two original die cavities, increase the number of the die cavities formed on the outer surface of the same die, increase the number of soft capsules produced at, reduces the waste of the soft capsule rubber.
Description
Technical Field
The utility model relates to a soft capsule mold, specific theory relates to a simple structure, can improve the utilization ratio of soft capsule rubber greatly, reduction in production cost improves soft capsule finished product yield and production efficiency's soft capsule die cavity disjunctor mould, belongs to soft capsule mold technical field.
Background
The capsule is divided into a hard capsule and a soft capsule, wherein the hard capsule is also called an empty capsule and consists of two cap bodies; the soft capsule is a soft capsule which is processed into a product by sealing a soft capsule rubber and contents, the contents are wrapped in the soft capsule rubber to form an independent soft capsule body after the soft capsule is processed, and the common overall shape and specification types of the soft capsule are as follows: 20 OB cylindrical, 10OV olive, etc.
At present, in the method for manufacturing the soft capsule in the prior art, a host of a soft capsule machine drives a first mold and a second mold to rotate relatively at the same time, then a soft capsule rubber is heated to about 40 ℃, the rubber is heated to be soft, the free end of the rubber passes through the space between the first mold and the second mold, and then the rubber is recessed into a mold cavity along with the injection of contents; a jet body arranged above the joint of the first mold and the second mold injects the content to the mold cavity in a timing and quantitative mode; when the first die and the second die continuously roll relatively to the die cavities at the corresponding positions and are closed together, the contents are wrapped in the rubber to be sealed; and then the capsule is extruded and molded into soft capsules by a die cavity blade around the die cavity.
The first mold and the second mold in the prior art are both in the structure shown in figure 1, the whole shape of the first mold and the second mold is in a cylindrical shape, two ends of the first mold and the second mold are respectively installed on a rotating shaft of a soft capsule machine through assembling holes, a plurality of rows of mold cavities are linearly arranged on cylindrical surfaces of the first mold and the second mold along the axial direction of the first mold and the second mold, the whole shape of the mold cavities in the prior art is shown in figures 2-3, the whole shape of the mold cavities is in a cylindrical shape or an olive shape, wherein the thickness a of a mold cavity blade 5 is 0.8-2 mm, the distance b between two adjacent mold cavities in two adjacent rows is more than 0.8mm, and the distance c between two adjacent mold cavities separately arranged in each row is more than 0.8mm, so that the designed mold has fewer mold cavity arrays, the number of soft capsules produced at one time is small, the production efficiency is low, and a space exists between two adjacent mold cavities in each row, the rubber for making the soft capsule has certain waste due to the existence of the space, thereby greatly improving the production cost.
SUMMERY OF THE UTILITY MODEL
The to-be-solved main technical problem of the utility model is to provide a simple structure can improve the utilization ratio of soft capsule rubber greatly, reduction in production cost improves soft capsule finished product yield and production efficiency's soft capsule die cavity disjunctor mould.
In order to solve the technical problem, the utility model provides a following technical scheme:
the utility model provides a softgel die cavity disjunctor mould, includes the mould body, the whole shape of mould body is cylindrical, it is sharp along its axial on the surface of mould body to be provided with a plurality of rows of die cavity groups, every row of die cavity group includes that a plurality of axial along the mould body are the die cavity that the annular was laid, the shaping has the die cavity sword that is used for cutting the softgel edge around the die cavity, the die cavity that two adjacent die cavity groups were listed as respectively is the mistake and lays, the die cavity sword body coupling of the double-phase adjacent die cavity is an organic whole die cavity sword in the die cavity group.
The following is the utility model discloses to above-mentioned technical scheme's further optimization:
the distance between the inner walls of two adjacent die cavities in the die cavity group is equal to the thickness of an integral die cavity blade between the two adjacent die cavities.
Further optimization: the thickness A of the cavity blade of the cavity is 0.8-3 mm.
Further optimization: the two die bodies are arranged in a tangential rolling mode, and the positions of the die cavities on the two die bodies correspond to each other, so that a granulating cavity is formed between the two opposite die cavities.
Further optimization: the overall length L of the die body is 50-350 mm, and the overall diameter D of the die body is 64-320 mm.
Further optimization: and the distance C between the die cavities of the two adjacent rows of die cavity groups is 1-6 mm.
Further optimization: and the edge positions of the two end surfaces of the die body and the positions close to the end surfaces are respectively provided with a plurality of positioning grooves, and the positioning grooves respectively correspond to the die cavities on the outer surface of the die body.
Further optimization: a separation groove is formed in the middle of the outer surface of the integrated die cavity blade and is formed in the length direction of the integrated die cavity blade.
Further optimization: the cross section of the separation groove is in a rectangular groove shape, and the whole width Z of the separation groove is 0.2-2 mm.
Further optimization: the overall shape of the mold cavity is semi-cylindrical or olive shaped.
The utility model adopts the above technical scheme, think about ingeniously, rational in infrastructure, can make the distance between the adjacent die cavity outer wall in every row of die cavity group equal the thickness of mould cutting edge, eliminated the interval between two former die cavities, make the die cavity quantity of shaping increase on the same mould surface, the soft capsule quantity of once producing increases, production efficiency has greatly been improved, and improved the utilization ratio of soft capsule rubber greatly, the waste of soft capsule rubber has been reduced, the problem of original because the interval between two die cavities causes the waste of soft capsule rubber seriously is completely solved, and then greatly reduced manufacturing cost, improve enterprise economic benefits;
the die cavities in the two adjacent die cavity groups are arranged in a staggered mode, and the distance between the two adjacent die cavities is 1-6 mm, so that the number of the die cavities on the outer surface of the same die can be increased further, and the production efficiency is improved; the thickness of the die cavity blade is 0.8-3 mm, so that the number of die cavities on the outer surface of the same die is increased on the premise of ensuring that the size of each die cavity is not changed, and the number of the die cavities is increased by 8.82% -17.64%, so that the production efficiency is greatly improved, and the production cost is saved; and the economic benefit of enterprises is improved.
And the separation groove is arranged on the integral die cavity blade integrally connected with the two adjacent die cavity blades, and the blades of the integral die cavity blade are respectively formed on the two sides of the separation groove, so that the cutting effect of the die cavity blade on the rubber can be improved under the condition of ensuring the utilization rate of the rubber.
The present invention will be further explained with reference to the drawings and examples.
Drawings
FIG. 1 is a schematic structural diagram of a soft capsule mold in the prior art;
FIG. 2 is a diagram showing the arrangement of a cylindrical mold cavity on a soft capsule mold in the prior art;
FIG. 3 is a view showing the arrangement of olive-shaped mold cavities on a soft capsule mold according to the prior art;
fig. 4 is a schematic view of the overall structure of embodiment 1 of the present invention;
fig. 5 is a front view of a mold body in embodiment 1 of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
fig. 7 shows the arrangement of the cylindrical mold cavities on the soft capsule mold in example 1 of the present invention;
fig. 8 is a general structural view of a cylindrical cavity in example 1 of the present invention;
FIG. 9 shows the arrangement of olive-shaped mold cavities on a soft capsule mold according to example 1 of the present invention;
FIG. 10 is a general structure diagram of an olive-shaped cavity in example 1 of the present invention;
fig. 11 is a schematic view of the overall structure of embodiment 2 of the present invention;
FIG. 12 is an enlarged view of a portion of FIG. 11 at P;
FIG. 13 is a cross-sectional view taken along line A-A of FIG. 11;
fig. 14 is a partial enlarged view at I of fig. 13.
In the figure: 1-a mould body; 2-a die cavity group; 3-a mold cavity; 4-a cavity edge; 5-a one-piece cavity edge; 6-positioning a groove; 7-separation groove.
Detailed Description
Example 1: as shown in fig. 4-10, a soft capsule mold cavity conjoined mold comprises a mold body 1, wherein the mold body 1 is in a cylindrical shape, a plurality of rows of mold cavity groups 2 are linearly arranged on the outer surface of the mold body 1 along the axial direction of the mold body, each row of mold cavity group 2 comprises a plurality of mold cavities 3 annularly arranged along the axial direction of the mold body 1, mold cavity blades 4 for cutting the edge of a soft capsule are formed around the mold cavities 3, the mold cavities 3 of two adjacent rows of mold cavity groups 2 are respectively arranged in a staggered manner, and the mold cavity blades 4 of two adjacent mold cavities 3 in the mold cavity group 2 are integrally connected to form a unitary mold cavity blade 5.
The overall shape of the mould cavity 3 is semi-cylindrical or olive shaped.
The distance between the inner walls of two adjacent die cavities 3 in the die cavity group 2 is equal to the thickness of an integral die cavity blade 5 between the two adjacent die cavities 3.
The thickness A of the cavity blade 4 of the cavity 3 is 0.8-3 mm.
Design like this, through 3 body couplings of two adjacent die cavitys in the die cavity group 2 and a total die cavity sword 4, the thickness an that the interval between two adjacent die cavities 3 equals die cavity sword 4 in making die cavity group 2 is 0.8 ~ 3mm, and then can eliminate the interval between two adjacent die cavities 3 in the die cavity group 2, the number of die cavity 3 of circumference range in every die cavity group 2 on can the greatly increased mould body 1, and then improve the grain number of disposable processing soft capsule, the waste of rubber has been reduced.
The two die bodies 1 are tangentially arranged in a rolling mode, the die cavities 3 in the two die bodies 1 correspond to each other, and a granulation cavity is formed between the die cavities 3 in the two die bodies 1.
By the design, the two die bodies 1 can be respectively installed on the soft capsule machine in a tangential rolling mode, and when the host of the soft capsule machine drives the two die bodies 1 to rotate relatively at the same time, the die cavities 3 on the two die bodies 1 can respectively form granulation cavities in sequence, so that the soft capsule can be prepared.
The overall length L of the die body 1 is 50-350 mm, and the overall diameter D of the die body 1 is 64-320 mm.
And the distance C between the die cavities 3 of the two adjacent rows of die cavity groups 2 is 1-6 mm.
Design like this, be crisscross the laying through the die cavity 3 with two adjacent die cavity groups 2 respectively, and make the interval between the die cavity 3 of two die cavity groups 2 be 1 ~ 6mm, the row number of the die cavity group 2 that can arrange on the greatly increased mould body 1, and then improve the number of die cavity 3 greatly, realize improving the grain number of disposable processing softgel, reduced the waste of rubber.
The die comprises a die body 1 and is characterized in that a plurality of positioning grooves 6 are respectively formed in the edge positions of two end faces of the die body 1 and close to the end faces, and the positioning grooves 6 are respectively annularly arranged along the two end faces of the die body 1.
The positioning grooves 6 on the die body 1 correspond to the die cavities 3 in the die cavity group 2 on the outer surface of the die body 1 and close to the two ends of the die body 1 respectively.
The positioning groove 6 is rectangular, triangular or polygonal in overall shape, and can also be semicircular, semielliptical or regular arc.
When the two die bodies 1 which are arranged in a tangential rolling mode are positioned, the positioning grooves 6 in the two die bodies 1 are accurately closed, and therefore the die cavities 3 in the two die bodies 1 can be accurately closed.
By the design, the calibration method is simple when the two die bodies 1 are calibrated, and the soft capsule calibration device has the advantages of high alignment precision, high soft capsule yield, difficult damage to the die, long service life and the like.
For better explanation the utility model discloses an above-mentioned technical scheme's beneficial effect, following all adopt the same dimension's mould body 1 and the same dimension's die cavity 3, make the utility model discloses die cavity number on the well mould body 1 compares with the die cavity on the mould body 1 that mentions in the background art, please refer to the following table:
by last table visibly, the diameter and the length of mould are under the fixed condition, the utility model adopts the die cavity number of the soft capsule die cavity disjunctor mould of above-mentioned technical scheme preparation to obtain promoting greatly, have improved output.
When the cylindrical die cavity is adopted, the utility model discloses the output of comparing the mould among the prior art has improved 17.64% [ (280 ~ 238)/238], has improved the utilization ratio of soft capsule rubber greatly, the cost is reduced.
When the olive-shaped die cavity is adopted, the utility model discloses the output of comparing the mould among the prior art has improved 8.82% [ (444 ~ 408)/408], has improved the utilization ratio of soft capsule rubber greatly, the cost is reduced.
Example 2, as shown in FIGS. 11 to 14: the structure of the cavity blade 4 in embodiment 1 may be as shown in fig. 11 to 14, the cavity blades 4 of two adjacent cavities 3 in the cavity group 2 are integrally connected to form an integral cavity blade 5, a separation groove 7 is formed in an intermediate position on an outer surface of the integral cavity blade 5, and the separation groove 7 is formed along a length direction of the integral cavity blade 5.
The cross section of the separation groove 7 is in a rectangular groove shape, the overall width Z of the separation groove 7 is 0.2-2 mm, and in the embodiment, the width Z of the separation groove 7 is preferably 0.5 mm.
The depth of the separation groove 7 is less than the overall height of the integral cavity edge 5.
By the design, the separation groove 7 is formed in the integrated die cavity blade 5, so that the two sides of the separation groove 7 can form the blades of the integrated die cavity blade 5 respectively, and the cutting effect of the die cavity blade 4 on the rubber can be improved under the condition of ensuring the utilization rate of the rubber.
When the soft capsule machine is used, the two die bodies 1 can be tangentially and oppositely rolled and installed on the soft capsule machine respectively, then the alignment is carried out through the positioning grooves 6 on the die bodies 1, the positioning grooves 6 on the two die bodies 1 are accurately closed, and the die cavities 3 on the two die bodies 1 can be accurately closed.
Then when the host of the soft capsule machine drives the two die bodies 1 to rotate relatively at the same time, the die cavities 3 on the two die bodies 1 can respectively form a granulation cavity in sequence, and then the granulation cavity is used for preparing the soft capsule.
For those skilled in the art, based on the teachings of the present invention, changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
Claims (10)
1. The utility model provides a soft capsule die cavity disjunctor mould, includes mould body (1), its characterized in that: the whole shape of mould body (1) is cylindrical, it is sharp along its axial on the surface of mould body (1) and is provided with a plurality of rows of die cavity group (2), every row of die cavity group (2) are die cavity (3) that the annular was laid including a plurality of axial along mould body (1), the shaping has die cavity sword (4) that are used for cutting the soft capsule edge around die cavity (3), die cavity (3) of two adjacent die cavity groups (2) are crisscross the laying respectively, die cavity sword (4) the body coupling of two adjacent die cavities (3) is integrative die cavity sword (5) in die cavity group (2).
2. The soft capsule mold cavity conjoined mold according to claim 1, wherein: the distance between the inner walls of two adjacent die cavities (3) in the die cavity group (2) is equal to the thickness of an integral die cavity blade (5) between the two adjacent die cavities (3).
3. The soft capsule mold cavity conjoined mold according to claim 2, wherein: the thickness A of the cavity blade (4) of the cavity (3) is 0.8-3 mm.
4. The soft capsule mold cavity conjoined mold according to claim 3, wherein: the two die bodies (1) are arranged in a tangential rolling mode, and the positions of the die cavities (3) on the two die bodies (1) correspond to each other, so that a granulation cavity is formed between the two opposite die cavities (3).
5. The soft capsule molding cavity conjoined mold according to claim 4, wherein: the overall length L of the die body (1) is 50-350 mm, and the overall diameter D of the die body (1) is 64-320 mm.
6. The soft capsule molding cavity conjoined mold of claim 5, wherein: and the distance C between the die cavities (3) of the two adjacent rows of die cavity groups (2) is 1-6 mm.
7. The soft capsule molding cavity conjoined mold of claim 6, wherein: the die comprises a die body (1) and is characterized in that a plurality of positioning grooves (6) are respectively formed in the edge positions, close to the end faces, of the two end faces of the die body (1), and the positioning grooves (6) correspond to die cavities (3) in the outer surface of the die body (1).
8. The soft capsule mold cavity conjoined mold according to claim 1, wherein: a separation groove (7) is formed in the middle of the outer surface of the integrated die cavity blade (5), and the separation groove (7) is formed in the length direction of the integrated die cavity blade (5).
9. The soft capsule molding cavity conjoined mold of claim 8, wherein: the cross section of the separation groove (7) is in a rectangular groove shape, and the overall width Z of the separation groove (7) is 0.2-2 mm.
10. The soft capsule molding cavity conjoined mold of claim 9, wherein: the overall shape of the die cavity (3) is semi-cylindrical or olive-shaped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020311786.XU CN211762097U (en) | 2020-03-13 | 2020-03-13 | Soft capsule die cavity connected die |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020311786.XU CN211762097U (en) | 2020-03-13 | 2020-03-13 | Soft capsule die cavity connected die |
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| CN211762097U true CN211762097U (en) | 2020-10-27 |
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| CN202020311786.XU Active CN211762097U (en) | 2020-03-13 | 2020-03-13 | Soft capsule die cavity connected die |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114129531A (en) * | 2021-12-10 | 2022-03-04 | 安徽唐堂生物科技有限公司 | Preparation process and equipment of modified starch soft capsule |
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2020
- 2020-03-13 CN CN202020311786.XU patent/CN211762097U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114129531A (en) * | 2021-12-10 | 2022-03-04 | 安徽唐堂生物科技有限公司 | Preparation process and equipment of modified starch soft capsule |
| CN114129531B (en) * | 2021-12-10 | 2023-08-25 | 安徽唐堂生物科技有限公司 | Process and equipment for preparing modified starch soft capsules |
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