CN211761383U - Intelligent tool cabinet of high-speed rail working vehicle - Google Patents

Intelligent tool cabinet of high-speed rail working vehicle Download PDF

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Publication number
CN211761383U
CN211761383U CN202020090071.6U CN202020090071U CN211761383U CN 211761383 U CN211761383 U CN 211761383U CN 202020090071 U CN202020090071 U CN 202020090071U CN 211761383 U CN211761383 U CN 211761383U
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plate
cabinet
tool
cabinet body
touch
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CN202020090071.6U
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Chinese (zh)
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权黎明
吕晓斌
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Shaanxi Kaideng Automation Technology Co ltd
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Shaanxi Kaideng Automation Technology Co ltd
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Abstract

The utility model discloses a high-speed railway operation car intelligence tool cabinet, the intelligent tool cabinet comprises a cabinet body, the cabinet body uses square pipe as the frame, forms with left side board, right side board, roof, bottom plate, left door plant, right door plant, back shroud and back baffle, has seted up the window on the left side board, installs the connecting rod lock on the right door plant, has seted up the heat dissipation window on the left side board, the internal instrument mould rack that is provided with of cabinet, the internal middle part interlayer board that is provided with of cabinet, roof, back interlayer board, middle part interlayer board, heat dissipation window, touch-sensitive screen installation inner door, touch-sensitive display screen, inner door connecting plate constitution electrical installation cabinet, electrical installation cabinet bottom is provided with electrical installation bottom plate, installs the controller on the electrical installation bottom plate. The utility model discloses have the function of fixed point storage, intellectual detection system, disappearance warning, local warning, remote monitoring, can effectively form the good custom of staff's use of tools back in time checking, returning the instrument, can effectively reduce driving safety and the production accident that brings because the instrument is lost.

Description

Intelligent tool cabinet of high-speed rail working vehicle
Technical Field
The utility model relates to an intelligent tool cabinet, in particular to high-speed railway operation car intelligent tool cabinet belongs to instrument storage technical field.
Background
The tool management of the railway operation vehicle is of great importance, at present, tools used by the high-speed railway operation vehicle are arranged in a tool cabinet/box and are kept by operators, and the tool management mode has the following defects:
1) the storage quantity and the storage positions of tools in the traditional tool cabinet/box are not constant, the storage and the taking of different types of tools in the tool cabinet/box are easy to be disordered, and the searching time is also spent by an operator, so that the time and the labor are wasted, and the operation progress is influenced;
2) the tools of the high-speed rail operation vehicle are large in number, the traditional tool cabinet/box is not detected, the tools are not returned after being used, the tools cannot be detected, and the maintenance tools are possibly left in the railway or the locomotive by an operator in the process of maintaining railway facilities, so that potential safety hazards of driving of subsequent vehicles are caused;
3) the traditional tool cabinet/box is time-consuming and labor-consuming, and has the possibility of omission or error due to manual tool checking, so that the tool management difficulty is increased, and the working intensity of operators is increased;
4) the tool state in the traditional tool cabinet/box is only known by field users, a manager cannot know the tool state in the tool cabinet/box of each working vehicle in time without knowing the using field, and tools are easily lost and cannot be found in time.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high-speed railway operation car intelligence tool cabinet to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
the intelligent tool cabinet comprises a cabinet body, wherein the cabinet body is formed by taking a square pipe as a frame and is fixed with a left side plate, a right side plate, a top plate, a bottom plate, a left door plate, a right door plate, a rear cover plate and a rear partition plate, a window is formed in the left door plate, a connecting rod lock is installed on the right door plate, a heat dissipation window is formed in the left side plate, the left door plate and the right door plate are fixed with the cabinet body through hinges, the left door plate and the right door plate are hinged to each other by taking the hinges as axes and are opened by 120 degrees to the maximum extent, the rear cover plate is detachably connected with the cabinet body through screws, a tool mold placing frame is arranged in the cabinet body and is connected with the left side plate and the right side plate, a bottom reinforcing plate is additionally arranged at the bottom of the bottom plate, an inner reinforcing plate is additionally arranged at the top of the top plate, a middle partition, Touch display screen, interior door connecting plate constitute electric installation cabinet, electric installation cabinet bottom is provided with electric installation bottom plate, install the controller on the electric installation bottom plate, be provided with baffle one and last baffle two in the electric installation cabinet, install touch display screen on the door in the touch-sensitive screen installation, mould rack and bottom plate are 20 putting to one side, and the mould is installed on the instrument mould rack, the warning light is installed at cabinet body top.
Preferably, the mold comprises a sensor mounting hole and a tool profiling opening, a sensor is mounted in the sensor mounting hole, and the electric wiring position is from a rear partition plate at the rear of the mold to a rear cover plate and then to a controller of the electric control part.
Preferably, the tool mold placing frame is provided with five layers, but not limited to five layers, and the tool mold placing frame can be flexibly arranged according to the number of the actual storage tools. The number of the stored tools is based on the actual requirement.
Preferably, the warning light is connected with the controller through a cable.
Compared with the prior art, the beneficial effects of the utility model are that:
1) the tool cabinet can store a certain number of tools and number the tools, so that the tools are convenient to manage.
2) The tool cabinet adopts a shelf type cabinet body, the tool placing position is fixed, and each tool corresponds to the serial number one by one.
3) The mould is placed to the instrument, and the position of placing the instrument adopts the profile modeling trompil according to instrument appearance characteristics, prevents that other instruments from misplacing.
4) And a tool detection sensor is arranged at the position of the profiling opening of the tool placement die and used for real-time detection, tool missing real-time alarm is given, and users and staff of the tool are timely reminded of missing.
5) The instrument disappearance alarm mode is various, and there is warning light, warning sound and touch-sensitive screen picture alarm information suggestion on the scene, equipment and the long-range real-time communication of upper software, and the long-range tool cabinet equipment state of looking over of upper staff can long-range warning field work personnel, and it has the disappearance to notice the instrument, effectively prevents the instrument disappearance.
6) Pasting a tool number label on the tool position on the mould, wherein the tool number label corresponds to the tool; the corresponding controller program and the touch screen program also have corresponding numbers, and the touch screen program has the details of tools corresponding to the numbers, such as names, photos and the like. The tool management is convenient, the time and the labor are saved, the labor intensity of workers is reduced, and the working efficiency is improved.
To sum up, this high-speed railway operation car intelligence tool cabinet has the fixed point and stores, intellectual detection system, disappearance warning, local warning, remote monitoring's function, can effectively form the staff and in time check behind the use tools, return the good custom of instrument, can effectively reduce driving safety and the production accident that brings because the instrument loses.
Drawings
Fig. 1 is a schematic external structural view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
fig. 3 is a left side view of the present invention;
FIG. 4 is a schematic structural view of the electrical installation cabinet of the present invention;
FIG. 5 is a schematic view of the installation manner of the mold of the present invention;
FIG. 6 is a schematic view of the installation of the sensor according to the present invention;
FIG. 7 is a schematic view of the opening of the mold according to the present invention;
fig. 8 is a schematic view of the operation flow of the system of the present invention.
In the figure: 1. the device comprises a top plate, 2, a left side plate, 3, a left door plate, 4, a right door plate, 5, a connecting rod lock, 6, a right side plate, 7, a rear cover plate, 8, a rear partition plate, 9, an inner reinforcing plate, 10, a middle partition plate, 11, a bottom plate, 12, a bottom reinforcing plate, 13, a square pipe, 14, a first upper partition plate, 15, a second upper partition plate, 16, a hinge, 17, a tool mold placing frame, 18, a touch screen installation inner door, 19, a touch screen inner door connecting plate, 20, a heat dissipation window, 21, a warning lamp, 22, a touch display screen, 23, a controller, 24, a mold, 25, a sensor, 26, an electrical installation bottom plate, 27, a profile modeling opening, 28, a sensor installation hole, 29 and a window.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: an intelligent tool cabinet of a high-speed rail working vehicle comprises a cabinet body, wherein the cabinet body is formed by taking a square pipe 13 as a frame and is connected with a left side plate 2, a right side plate 6, a top plate 1, a bottom plate 11, a left door plate 3, a right door plate 4, a rear cover plate 7 and a rear partition plate 8, a window 29 is arranged on the left door plate 3, a connecting rod lock 5 is arranged on the right door plate 4, a heat dissipation window 20 is arranged on the left side plate 2, the left door plate 3 and the right door plate 4 are fixed with the cabinet body through a hinge 16, the left door plate 3 and the right door plate 4 are hinged by the hinge 16, the opening angle is 120 degrees at the maximum, the rear cover plate 7 is detachably connected with the cabinet body through screws, a tool mold placing frame 17 is arranged in the cabinet body, the tool mold placing frame 17 is connected with the left side plate 2 and the right side plate 6, a bottom reinforcing plate 12 is additionally arranged at the, roof 1, back baffle 8, middle part compartment board 10, heat dissipation window 20, touch-sensitive screen installation inner door 18, touch-sensitive screen inner door connecting plate 19 constitute electric installation cabinet, electric installation cabinet bottom is provided with electric installation bottom plate 26, install controller 23 on the electric installation bottom plate 26, be provided with first 14 of last baffle and two 15 of last baffle in the electric installation cabinet, install touch display screen 22 on the touch-sensitive screen installation inner door 18, mould rack 17 is 20 oblique with bottom plate 11 and puts, and mould 24 is installed on tool die rack 17, warning light 21 is installed at cabinet body top, tool die rack 17 is provided with five layers, but not limited to five layers, can set up according to the nimble of actual storage instrument quantity. The number of the stored tools is based on the actual requirement.
The warning light 21 is connected with the controller 23 through a cable.
Wherein, the mould material is EVA, appearance characteristic profile modeling trompil 27 according to various instruments on the mould, increase sensor mounting hole 28 in profile modeling trompil 27, sensor 25 installs in sensor mounting hole 28, the electric wire position of walking is for following between 24 rear back baffles 8 of mould to back shroud 7, go to electric control part's controller 23 again, sensor 25 proximity switch that sensor 25 selection type metal tool detected the use, proximity switch has two kinds square and circular, according to different instrument outward appearance adaptations, the sensor 25 that non-metal tool detected the use chooses for use micro-gap switch.
The controller 23 is a programmable logic controller, is a computer dedicated to industrial control, has a hardware configuration basically the same as that of a microcomputer, and basically includes a power supply, a Central Processing Unit (CPU), a memory, an input/output interface, a circuit function module, and a communication module.
Wherein, the switching signal of the sensor 25 is connected to the PLC input interface of the controller 23: the photoelectric coupler consists of two luminous diode and a phototriode. The working process of the input interface circuit is as follows: when the switch is closed, the diode emits light, then the triode is conducted under the irradiation of the light, and a signal is input into the internal circuit. When the switch is switched off, the diode does not emit light, and the triode is not conducted. Signals are input into the internal circuit, namely, external switching signals are converted into digital signals acceptable inside the PLC through the input interface circuit. The output working process of the transistor comprises the following steps: when the internal circuit outputs a digital signal 1, current flows through the relay coil, and then the normally open contact is closed to provide current and voltage for load conduction. When the internal circuit outputs a digital signal 0, no current flows, the relay coil has no current, and then the normally open contact is disconnected to disconnect the current or the voltage of the load. That is, the internal digital circuit is converted into a signal by the output interface circuit to make the load operate or not operate.
The communication of the controller 23 is completed by a 485 module and a GPRS module. The 485 module supports multiple communication protocols and also supports modbus, and transparent transmission. The GPRS module realizes equipment networking, communication mode (TCP/UDP) and active reporting and central inquiry in a reporting mode through a 4G/3G/2G (mobile/Unicom/telecommunication) communication network. Automatic switching of communication modes, ports, networking modes (private lines or private networks), communication modes (TCP, UDP and SMS), addressing modes (fixed IP or domain name resolution) and communication protocols (transparent protocols or other protocols). Support native ports: assigned or random.
Communication network of controller 23: 4G (mobile TD-LTE, Unicom TD/FDD-LTE, telecom TD/FDD-LTE), 3G (mobile TD-SCDMA, Unicom WCDMA), 2G (mobile GSM/GPRS, Unicom GSM/GPRS).
Wherein, warning light 21 installs on cabinet body upper left side roof 1, and warning light 21 has two kinds of colours red and green, takes buzzing alarm sound.
The alarm device is provided with a warning lamp 21 and a touch screen 22, the controller 23 sends out an alarm signal, the warning lamp 21 is red and accompanied by an alarm prompt tone, the alarm prompt tone can be turned off, the warning lamp 21 can not be turned off, meanwhile, the touch screen 22 is provided with an alarm prompt, the alarm is automatically released after the tool is returned, the warning lamp 21 is recovered to be green, and the alarm tone stops.
The touch display screen 22 is a simple, convenient and natural man-machine interaction method, and can receive input signals such as a touch head, when a graphical button on the screen is touched, the tactile feedback system on the screen can drive various connecting devices according to a pre-programmed program, and can be used to replace a mechanical button panel.
The utility model discloses a work flow does: and (4) switching on the power supply controller 23 for self-checking, and automatically running the tool box program after detecting no abnormity. After the program is run, the tool detection sensor 25 installed in the mold 24 starts to operate, detects whether the tool is in the corresponding position of the mold 24, does not detect a signal from the tool to the controller 23 "0", and detects a signal from the tool to the controller 23 "1". The controller 23 performs internal logic operation according to the detection signal of the sensor 25, gives a normal or abnormal result, and gives a prompt to the worker through the warning lamp 21 and the touch screen 22. When the tool is normal, the warning lamp 21 is green and has no alarm sound, the picture program of the touch screen 22 is normal, all tool numbers and names are green, and no alarm prompt exists. When the tool is abnormal, the warning lamp 21 is red and gives out alarm sound, the number of the missing tool is displayed on the picture program of the touch screen 22, the scrolling alarm prompt information is arranged above the screen of the touch screen 22, the real-time alarm picture and the historical alarm picture have alarm detailed information, and the monitoring picture sub-picture has the detailed number, the tool name and the pattern of the missing tool. The staff processes the alarm abnormity according to the information, the controller 23 sends a normal signal after all tools return, the red light of the warning lamp 21 is turned off, the green light is turned on, the alarm prompt tone stops, the alarm information prompt on the touch screen 22 disappears, and at the moment, the historical alarm image of the touch screen 22 keeps alarm information for checking.
Controller 23 switch on power self-checking does not have unusual back toolbox remote transmission automatic operation, and the state of communication module start communication lamp goes out once and lights once: the SIM card has been read and the registration is successful, often bright: the login to the network is successful. The NET internet indicator lamp is always on: the network is on. Flashing: the connection with the central network is successful and the connection with the central software is in progress. Slow flashing: the connection with the central software is successful. The RXD serial data receiving indicator lamp serial receives data. The serial port of the TXD serial port data transmission indicator lamp is transmitting data. Reporting data to the center, or responding to a central query. The upper working personnel can monitor the state of each vehicle tool cabinet in real time through upper software, and safety accidents caused by negligence of field working personnel are effectively prevented.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second", "third", "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby the features defined as "first", "second", "third", "fourth" may explicitly or implicitly include at least one such feature.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (4)

1. High-speed railway operation car intelligence tool cabinet, including the cabinet body, its characterized in that: the cabinet body takes a square pipe (13) as a frame and consists of a left side plate (2), a right side plate (6), a top plate (1), a bottom plate (11), a left door plate (3), a right door plate (4), a rear cover plate (7) and a rear partition plate (8), a window (29) is formed in the left door plate (3), a connecting rod lock (5) is installed on the right door plate (4), a heat dissipation window (20) is formed in the left side plate (2), the left door plate (3) and the right door plate (4) are fixed with the cabinet body through a hinge (16), the left door plate (3) and the right door plate (4) take the hinge (16) as an axis and are opened to 120 degrees at most, the rear cover plate (7) is detachably connected with the cabinet body through screws, a tool mold placing frame (17) is arranged in the cabinet body, the tool mold placing frame (17) is connected with the left side plate (2) and the right side plate (6), a bottom reinforcing plate (12, interior reinforcing plate (9) have been added at roof (1) top, the internal middle part interlayer board (10) that is provided with of cabinet, roof (1), back interlayer board (8), middle part interlayer board (10), heat dissipation window (20), touch-sensitive screen installation inner door (18), touch display screen (22), inner door connecting plate (19) constitute electric installation cabinet, electric installation cabinet bottom is provided with electric installation bottom plate (26), install controller (23) on electric installation bottom plate (26), be provided with in the electric installation cabinet and go up baffle one (14) and last baffle two (15), install touch display screen (22) on touch-sensitive screen installation inner door (18), tool die rack (17) is 20 oblique with bottom plate (11) and puts, and mould (24) are installed on tool die rack (17), warning light (21) are installed at cabinet body top.
2. The intelligent tool cabinet of a high-speed rail working vehicle according to claim 1, characterized in that: the mold (24) comprises a sensor mounting hole (28) and a tool profiling opening hole (27), a sensor (25) is mounted in the sensor mounting hole (28), and an electric wiring position is from a rear partition plate (8) behind the mold (24) to a rear cover plate (7) and then to a controller (23) of an electric control part.
3. The intelligent tool cabinet of a high-speed rail working vehicle according to claim 1, characterized in that: the tool die placing frame (17) is provided with five layers.
4. The intelligent tool cabinet of a high-speed rail working vehicle according to claim 1, characterized in that: the warning lamp (21) is connected with the controller (23) through a cable.
CN202020090071.6U 2020-01-16 2020-01-16 Intelligent tool cabinet of high-speed rail working vehicle Active CN211761383U (en)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020090071.6U CN211761383U (en) 2020-01-16 2020-01-16 Intelligent tool cabinet of high-speed rail working vehicle

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111113347A (en) * 2020-01-16 2020-05-08 陕西凯登自动化科技有限公司 Intelligent tool cabinet of high-speed rail working vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111113347A (en) * 2020-01-16 2020-05-08 陕西凯登自动化科技有限公司 Intelligent tool cabinet of high-speed rail working vehicle

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