CN211759798U - Full-automatic flat steel manufacturing equipment - Google Patents
Full-automatic flat steel manufacturing equipment Download PDFInfo
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- CN211759798U CN211759798U CN201922473669.3U CN201922473669U CN211759798U CN 211759798 U CN211759798 U CN 211759798U CN 201922473669 U CN201922473669 U CN 201922473669U CN 211759798 U CN211759798 U CN 211759798U
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Abstract
The utility model relates to the technical field of flat steel manufacturing equipment, in particular to full-automatic flat steel manufacturing equipment, which comprises a material placing frame, wherein the top of the material placing frame is used for placing flat long steel and is provided with a flat long steel positioning block; the material arranging mechanism comprises a material arranging frame and is connected with the material arranging frame; the material shaping plate is rotationally connected with the material shaping frame through a material shaping rotating shaft; the material arranging cylinder is used for driving the material arranging plate to rotate up and down along the material arranging rotating shaft and comprises a telescopic material arranging rod, and the free end of the material arranging rod is provided with a U-shaped frame for accommodating the bottom edge of the material arranging plate. The full-automatic flat steel manufacturing equipment can automatically carry out feeding and feeding operation of the flat long steel through the material arranging mechanism, the feeding mechanism and the feeding mechanism, can also automatically carry out discharging operation of the flat steel through the discharging mechanism, effectively saves labor intensity of operators, improves production efficiency of flat steel manufacturing, and enables one operator to easily use the flat steel manufacturing equipment.
Description
Technical Field
The utility model relates to a band steel manufacture equipment technical field specifically is a full-automatic band steel manufacture equipment.
Background
The manufacturing process of the flat steel comprises cutting a raw material of flat long steel into flat steel of a required length by a cutting mechanism. In the existing flat steel manufacturing process, manual feeding is needed, so that the labor intensity of operators is high, and if the operators are in an emergency and need to leave or are too tired and need to rest, the flat steel manufacturing needs to be suspended, so that the flat steel production efficiency is low. In addition, the manufactured flat steel has two processing modes, one mode is that one or two operators are assigned to take the flat steel continuously and directly stack the flat steel in a packing box for packing, and the operators need to work continuously in the mode, so that the labor intensity is high. Another mode is along with the band steel drops on the ground, sends the people again and arranges the packing when piling up to a certain extent, and this mode can send very big noise on the one hand, and on the other hand can cause the damage to the band steel, still needs to increase the labour again and arranges the packing operation. Therefore, the existing flat steel manufacturing process has the defects of high labor intensity and low production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem that prior art exists, a full-automatic band steel manufacture equipment is proposed.
The utility model provides a technical scheme that its technical problem adopted is: a full-automatic flat steel manufacturing equipment comprises
The top of the material placing frame is used for placing the flat long steel and is provided with a flat long steel positioning block;
a monolith mechanism comprising
The whole material placing frame is connected with the material placing frame;
the material shaping plate is rotationally connected with the material shaping frame through a material shaping rotating shaft;
the material arranging cylinder is used for driving the material arranging plate to rotate up and down along the material arranging rotating shaft and comprises a telescopic material arranging rod, and the free end of the material arranging rod is provided with a U-shaped frame for accommodating the bottom edge of the material arranging plate.
Preferably, the device also comprises a feeding mechanism, comprising
The connecting frame is in an inverted T shape, an inverted T-shaped surface is connected with the material placing frame, and two side surfaces of the connecting frame are provided with guide sliding chutes;
the feeding frame body comprises a guide sliding block matched and connected with the guide sliding groove, a sliding part which is provided with the guide sliding block and is in contact connection with the other inverted T-shaped surface of the connecting frame, a hook body part used for supporting the flat long steel and a sliding body part used for guiding the flat long steel to slide into the hook body part;
the feeding cylinder is used for driving the feeding frame body to move up and down and comprises a telescopic feeding rod, and the free end of the feeding rod is connected with the sliding part.
Preferably, the device also comprises a feeding mechanism which comprises
The feeding seat is provided with an open slot for accommodating the hook body part;
the supporting roll is arranged at the top of the feeding seat along the advancing direction of the flat long steel;
the guide limiting roller is arranged at the top of the feeding seat and is matched with the feeding mechanism;
and the driving roller is matched with the guide limiting roller and arranged at the top of the feeding seat.
Preferably, the tail end of the feeding seat is provided with an infrared transmitter and an infrared receiver, and the infrared receiver is connected with the monolith cylinder and the feeding cylinder.
Preferably, it further comprises
The cutting mechanism allows the flat long steel to enter and cut the flat long steel into flat steel and comprises a flat steel discharging slideway;
and the positioning cylinder comprises a telescopic positioning rod, and the free end of the positioning rod is abutted to the end to be cut of the flat long steel.
Preferably, the device also comprises a discharging mechanism, comprising
One long side of the circulating discharging conveyer belt is butted with the flat steel discharging slideway, and the other long side is provided with a baffle plate;
the inlet side of the transition plate is butted with the outlet end of the circulating type discharging conveying belt, and a limiting plate is arranged on the opposite side of the inlet;
the supporting plate is butted with the outlet side of the transition plate, and the bottom of the supporting plate is connected with a lifting cylinder;
and the push plate is arranged on the opposite side of the outlet of the transition plate and is connected with the push plate cylinder through a telescopic push rod.
Preferably, the length of the transition plate is smaller than the length of the flat steel.
Preferably, the length of the transition plate is 10 to 20 mm shorter than the length of the flat steel.
Preferably, the width of the circulating discharging conveyer belt is the same as that of the flat steel.
Preferably, the number of the material placing frames is 5.
Advantageous effects
The full-automatic flat steel manufacturing equipment can automatically carry out feeding and feeding operation of the flat long steel through the material arranging mechanism, the feeding mechanism and the feeding mechanism, can also automatically carry out discharging operation of the flat steel through the discharging mechanism, effectively saves labor intensity of operators, improves production efficiency of flat steel manufacturing, and enables one operator to easily use the flat steel manufacturing equipment.
Drawings
FIG. 1 is a schematic structural view of a fully automatic flat steel manufacturing apparatus according to the present application;
FIG. 2 is a schematic structural diagram of the feeding mechanism of the present application in a feeding state;
FIG. 3 is a schematic structural view of the feeding mechanism of the present application in a reset state;
FIG. 4 is a schematic structural view of a monolith mechanism of the present application;
FIG. 5 is a schematic structural view of a feed mechanism of the present application;
FIG. 6 is a schematic view of the outlet end of the cutting mechanism and the positioning cylinder of the present application;
FIG. 7 is a schematic view of the inlet end of the cutting mechanism of the present application;
FIG. 8 is a schematic structural view of the flat long steel guide clamping assembly of the present application;
FIG. 9 is a structural schematic view of the flat long steel guide clamping assembly of FIG. 8 from another perspective;
FIG. 10 is a schematic view of the assembly of the discharge mechanism and the cutting mechanism of the present application;
FIG. 11 is a schematic structural view of the discharging mechanism in FIG. 10;
fig. 12 is a schematic structural view of the end of the feeding seat.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 5, a full-automatic flat steel manufacturing apparatus includes a plurality of material placing frames 1, the specific number is set according to the length of a flat long steel 2, and may be 5, and each material placing frame 1 is provided with a material arranging mechanism and a material feeding mechanism.
The top of the material placing frame 1 is used for placing the flat long steel 2, and the foremost end of the top of the material placing frame 1 is provided with a flat long steel positioning block 11.
The material arranging mechanism comprises a material arranging frame 31 connected with the material arranging frame 1, a material arranging plate 32 rotatably connected with the material arranging frame 31 through a material arranging rotating shaft 33, a material arranging cylinder 34 used for driving the material arranging plate 32 to rotate up and down along the material arranging rotating shaft 33, the material arranging cylinder 34 comprises a telescopic material arranging rod, and the free end of the material arranging rod is provided with a U-shaped frame 35 for accommodating the bottom edge of the material arranging plate 32.
When the material arranging device is used specifically, the material arranging cylinder 34 drives the material arranging rod to extend, the front end of the material arranging plate 32 rotates around the material arranging rotating shaft 33, and the rear end is pushed by the U-shaped frame 35 to move upwards, so that the material arranging plate 32 inclines downwards from back to front. In the process that the material arranging plate 32 inclines, the flat long steel 2 at the top of the material arranging frame 1 is lifted, and the flat long steel 2 slides forwards through gravity until the flat long steel 2 abuts against the flat long steel positioning block 11. Then, the material-sorting cylinder 34 drives the material-sorting rod to contract and reset, the flat long steel 2 falls to the top of the material-placing rack 1 again, and the flat long steel 2 at the foremost end just contacts with the flat long steel positioning block 11.
The feeding mechanism comprises a connecting frame 41, a feeding frame body and a feeding cylinder 47. The connecting frame 41 is in an inverted T shape, a T-shaped surface is connected with the material placing frame 1, and two side surfaces are provided with guide sliding grooves 42. The feeding frame body comprises a guide slide block 43 which is matched and connected with the guide chute 42, a sliding part 44 which is arranged on the guide slide block 43 and is in contact connection with the other T-shaped surface of the connecting frame 41, a hook body part 45 which is used for supporting the flat long steel 2, and a sliding body part 46 which guides the flat long steel 2 to slide into the hook body part 45. The feeding cylinder 47 is used for driving the feeding frame body to move up and down and comprises a telescopic feeding rod, and the free end of the feeding rod is connected with the sliding part 44.
Before the feeding mechanism is used, the flat long steel 2 needs to be arranged in a piece through the arranging mechanism, so that the flat long steel 2 at the foremost end is just in contact with the flat long steel positioning block 11. The feeding mechanism is specifically used as follows, the feeding cylinder 47 drives the feeding rod to extend, the feeding rod drives the sliding part 44 to move upwards, and in the process that the sliding part 44 moves upwards, the sliding part 46 can jack up the foremost flat long steel 2 and enable the flat long steel 2 to slide into the hook groove of the hook part 45 along the arc-shaped surface of the sliding part 46. Then, the feeding cylinder 47 drives the feeding rod to contract and reset, the feeding rod drives the sliding portion 44 to move downwards, after the resetting, the hook body portion 45 can enter the open slot 52 of the feeding seat 51, and in the resetting process, the flat long steel 2 can fall into the guide limiting roller 54 and be positioned on the supporting roller 53, so that the flat long steel 2 is separated from the hook body portion 45.
The feeding mechanism comprises a feeding seat 51 provided with an open slot 52 for accommodating the hook body part 45, a support roller 53 arranged at the top of the feeding seat 51 along the advancing direction of the flat long steel 2, a guide limit roller 54 arranged at the top of the feeding seat 51 and matched with the feeding mechanism, and a drive roller 55 arranged at the top of the feeding seat 51 and matched with the guide limit roller 54.
The number of the supporting rollers 53, the guide limit rollers 54 and the driving rollers 55 is set according to actual requirements. The guide limiting roller 54 comprises a guide roller body which is vertically arranged, and a limiting circular truncated cone body which is connected with the axial top end of the guide roller body. The spacing round platform body is arranged, so that the distance between the tops of the pair of guiding spacing rollers 54 is large, and the flat long steel 2 can conveniently enter between the two guiding roller bodies. The height of drive roller 55 is the same with the height of guide roll body for can naturally get into between two drive rollers 55 when the long flat steel 2 gets into between the two spacing round platform bodies, drive roller 55 can indirectly drive long flat steel 2 and advance, and the pause time of drive roller 55 is the cutting time of flat steel.
As shown in fig. 12, the feeding base 51 is provided at its end with an infrared transmitter 56 and an infrared receiver 57, and when a flat long steel 2 is cut, the end passes through the infrared transmitter 56 and the infrared receiver 57, and the infrared receiver 57 receives an infrared signal transmitted from the infrared transmitter 56, thereby sequentially transmitting a material arrangement signal to the material arrangement mechanism and a material feeding signal to the material feeding mechanism.
As shown in fig. 6 and 7, the present application further includes a cutting mechanism 7 and a positioning cylinder 6. The cutting mechanism 7 allows the flat long steel 2 to enter and cut the flat long steel into flat steel, and a cutting assembly is arranged inside the cutting mechanism 7 and adopts a cutting assembly in the prior art. The positioning cylinder 6 comprises a telescopic positioning rod 61, and the free end of the positioning rod 61 abuts against the end to be cut of the flat long steel 2. On the one hand, the distance between the free end of the positioning rod 61 and the cutting assembly is the length of the flat steel, and the cutting length of the flat steel can be changed by adjusting the length of the positioning rod 61. On the other hand, the positioning rod 61 has a positioning function, and when the driving roller 55 drives the flat long steel 2 to advance to contact with the positioning rod 61, the driving roller stops moving, and after the flat long steel 2 is cut, the driving roller continues to drive the flat long steel 2 to contact with the positioning rod 61, and the operation is repeated.
As shown in fig. 8 and 9, the cutting mechanism 7 is provided with a pair of flat long steel guiding and clamping assemblies at the inlet and a flat steel discharging slideway at the outlet. The long steel direction clamping components of flat includes two leading wheels 71, and the end top is used for the installation the character cut in bas-relief shape mounting bracket 72 of leading wheel 71, axial one end with character cut in bas-relief shape mounting bracket 72 bottom is connected, week side is equipped with the installation pole 73 of axial stopper 74, be equipped with the installation cover 75 of the trepanning that installation pole 73 was pegged graft, the trepanning avris be equipped with the axial spacing groove that axial stopper 74 cooperation is connected, and with installation pole 73 axial one end cup joint and with character cut in bas-relief shape mounting bracket 72 bottom contact elastic washer 76, and locate installation pole 73 axial other end and with the elastic gasket 77 of bottom contact in the trepanning. The mounting rod 73 has the same axial length as the trepan boring, and the elastic washer 76 has the same axial thickness as the elastic washer 77.
The flat long steel guide clamping assembly is used for elastically clamping the flat long steel 2 so as to facilitate the cutting operation of the flat long steel 2. When the flat long steel guide clamping assembly is specifically installed, the installation sleeve 75 is firstly connected with the cutting mechanism 7 body, then the installation rod 73 is inserted into the sleeve hole of the installation sleeve 75, and at the moment, the axial limiting block 74 is located in the axial limiting groove and has the effect of preventing the installation rod 73 from rotating circumferentially. The distance between the two flat long steel guiding and clamping assemblies is slightly smaller than the thickness of the flat long steel 2, so that the flat long steel guiding and clamping assemblies clamp the flat long steel 2 through certain elastic force, the clamping force is not very large, the advance of the flat long steel 2 is not influenced, and only the auxiliary cutting effect is achieved.
As shown in fig. 10 to 12, the present application further includes a discharging mechanism including a circulating discharging conveyor belt 81, a transition plate 83, a support plate 85 and a push plate 86.
One long side of the circulating type discharging conveyer belt 81 is in butt joint with the flat steel discharging slide way, the other long side is provided with a baffle 82, and the rest part of one side of the circulating type discharging conveyer belt 81 in butt joint with the flat steel discharging slide way is limited and shielded by the cutting mechanism 7 body or the baffle 82. The width of the circulating discharging conveyer belt 81 is the same as that of the flat steel, so that the flat steel is uniformly placed on the circulating discharging conveyer belt 81 along the length direction.
The inlet side of the transition plate 83 is in butt joint with the outlet end of the circulating type discharging conveying belt 81, and the opposite side of the inlet is provided with a limit plate 84. The push plate 86 is arranged on the opposite side of the outlet of the transition plate 83 and is connected with a push plate cylinder 87 through a telescopic push rod. The circulating type discharging conveyer belt 81 conveys the flat steel to the transition plate 83, the length of the transition plate 83 is slightly smaller than that of the flat steel, and the length of the transition plate 83 can be 10 mm shorter than that of the flat steel, so that when the flat steel is in contact with the limiting plate 84, part of the flat steel is also positioned on the circulating type discharging conveyer belt 81 to continuously provide thrust for the flat steel. The limiting plate 84 comprises an inner plate and an outer plate, a second pressure detector is arranged between the inner plate and the outer plate, and the second pressure detector is connected with the push plate cylinder 87. When the flat steel contacts the limiting plate 84, the second pressure detector detects a pressure value signal, and then sends a signal to the push plate cylinder 87, so that the push rod is driven to extend to enable the push plate 86 to push the flat steel to the supporting plate 85.
The support plate 85 is butted with the outlet side of the transition plate 83, and the bottom of the support plate is connected with a lifting cylinder 88. The support plate 85 includes a support panel and a support base plate, and a pressure detector provided between the support panel and the support base plate, the pressure detector being connected to the lift cylinder 88. When the band steel was located backup pad 85, pressure detector can detect a pressure value (be the weight value of a band steel promptly), this moment, pressure detector can send signal and make it reduce a height value (can be the thickness of a band steel) for lift cylinder 88, when backup pad 85 got into a band steel again, lift cylinder 88 can reduce a height again, operate in proper order, reduce to the lowest department until backup pad 85, at this moment, need the manual work to move a stack of band steel and pack in the packing case on the floor truck. After the flat steel on the support plate 85 is removed, the pressure signal value detected by the pressure detector is 0, and at this time, the pressure detector sends a signal to the lifting cylinder 88 to reset the lifting cylinder to the highest position to receive the flat steel again.
The 85 avris of backup pad is equipped with blend stop 89, avoids the band steel landing in the process of stacking. The support plate 85 is provided with a pair of notches at opposite corners, which is convenient for operators to move the flat steel stack away.
The above-described embodiments are merely illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by the technical solution of the present invention by those skilled in the art should fall into the protection scope of the present invention, and the technical contents claimed by the present invention have been fully recorded in the claims.
Claims (10)
1. The utility model provides a full-automatic band steel manufacture equipment which characterized in that: comprises that
The top of the material placing frame (1) is used for placing the flat long steel (2) and is provided with a flat long steel positioning block (11);
a monolith mechanism comprising
The whole material placing frame (31) is connected with the material placing frame (1);
the material shaping plate (32) is rotatably connected with the material shaping frame (31) through a material shaping rotating shaft (33);
the material arranging cylinder (34) is used for driving the material arranging plate (32) to rotate up and down along the material arranging rotating shaft (33) and comprises a telescopic material arranging rod, and the free end of the material arranging rod is provided with a U-shaped frame (35) for accommodating the bottom edge of the material arranging plate (32).
2. The full-automatic flat steel manufacturing equipment according to claim 1, characterized in that: also comprises a feeding mechanism, comprising
The connecting frame (41) is in an inverted T shape, an inverted T-shaped surface is connected with the material placing frame (1), and two side surfaces are provided with guide sliding chutes (42);
the feeding frame body comprises a guide sliding block (43) which is matched and connected with the guide sliding chute (42), a sliding part (44) which is provided with the guide sliding block (43) and is in contact connection with the other inverted T-shaped surface of the connecting frame (41), a hook body part (45) which is used for supporting the flat long steel (2), and a sliding body part (46) which guides the flat long steel (2) to slide into the hook body part (45);
and the feeding cylinder (47) is used for driving the feeding frame body to move up and down and comprises a telescopic feeding rod, and the free end of the feeding rod is connected with the sliding part (44).
3. The full-automatic flat steel manufacturing equipment according to claim 2, characterized in that: also comprises a feeding mechanism, comprising
A feeding base (51) provided with an open slot (52) for accommodating the hook part (45);
the supporting roller (53) is arranged at the top of the feeding seat (51) along the advancing direction of the flat long steel (2);
the guide limiting roller (54) is arranged at the top of the feeding seat (51) and is matched with the feeding mechanism;
and the driving roller (55) is matched with the guide limiting roller (54) and arranged at the top of the feeding seat (51).
4. The full-automatic flat steel manufacturing equipment according to claim 3, characterized in that: the tail end of the feeding seat (51) is provided with an infrared transmitter (56) and an infrared receiver (57), and the infrared receiver (57) is connected with the monolith cylinder (34) and the feeding cylinder (47).
5. The full-automatic flat steel manufacturing equipment according to claim 2, characterized in that: also comprises
The cutting mechanism (7) allows the flat long steel (2) to enter and cut into flat steel and comprises a flat steel discharging slideway;
and the positioning cylinder (6) comprises a telescopic positioning rod (61), and the free end of the positioning rod (61) is abutted to the end to be cut of the flat long steel (2).
6. The full-automatic flat steel manufacturing equipment according to claim 5, characterized in that: also comprises a discharging mechanism, comprising
A circulating type discharging conveyer belt (81), one long side of which is butted with the flat steel discharging slideway, and the other long side of which is provided with a baffle plate (82);
the inlet side of the transition plate (83) is butted with the outlet end of the circulating type discharging conveying belt (81), and a limiting plate (84) is arranged on the opposite side of the inlet;
the supporting plate (85) is in butt joint with the outlet side of the transition plate (83), and the bottom of the supporting plate is connected with a lifting cylinder (88);
and the push plate (86) is arranged on the opposite side of the outlet of the transition plate (83) and is connected with the push plate cylinder (87) through a telescopic push rod.
7. The full-automatic flat steel manufacturing equipment according to claim 6, characterized in that: the length of the transition plate (83) is smaller than that of the flat steel.
8. The full-automatic flat steel manufacturing equipment according to claim 7, characterized in that: the length of the transition plate (83) is 10 to 20 mm shorter than the length of the flat steel.
9. The full-automatic flat steel manufacturing equipment according to claim 6, characterized in that: the width of the circulating type discharging conveying belt (81) is the same as that of the flat steel.
10. The full-automatic flat steel manufacturing equipment according to claim 1, characterized in that: the number of the material placing frames (1) is 5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922473669.3U CN211759798U (en) | 2019-12-31 | 2019-12-31 | Full-automatic flat steel manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922473669.3U CN211759798U (en) | 2019-12-31 | 2019-12-31 | Full-automatic flat steel manufacturing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN211759798U true CN211759798U (en) | 2020-10-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922473669.3U Active CN211759798U (en) | 2019-12-31 | 2019-12-31 | Full-automatic flat steel manufacturing equipment |
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| Country | Link |
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| CN (1) | CN211759798U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111113124A (en) * | 2019-12-31 | 2020-05-08 | 安吉致通五金制品有限公司 | Full-automatic flat steel manufacturing equipment |
| CN112320324A (en) * | 2020-11-25 | 2021-02-05 | 宁波九龙机械制造有限公司 | Automatic flat steel feeding machine and feeding method thereof |
-
2019
- 2019-12-31 CN CN201922473669.3U patent/CN211759798U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111113124A (en) * | 2019-12-31 | 2020-05-08 | 安吉致通五金制品有限公司 | Full-automatic flat steel manufacturing equipment |
| CN112320324A (en) * | 2020-11-25 | 2021-02-05 | 宁波九龙机械制造有限公司 | Automatic flat steel feeding machine and feeding method thereof |
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