CN211754969U - A kind of coating solution reactor - Google Patents
A kind of coating solution reactor Download PDFInfo
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- CN211754969U CN211754969U CN202020049899.7U CN202020049899U CN211754969U CN 211754969 U CN211754969 U CN 211754969U CN 202020049899 U CN202020049899 U CN 202020049899U CN 211754969 U CN211754969 U CN 211754969U
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- 239000011248 coating agent Substances 0.000 title claims abstract description 15
- 238000000576 coating method Methods 0.000 title claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 37
- 238000010168 coupling process Methods 0.000 claims abstract description 25
- 238000005859 coupling reaction Methods 0.000 claims abstract description 25
- 230000008878 coupling Effects 0.000 claims abstract description 23
- 238000007789 sealing Methods 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 14
- 239000000243 solution Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000013517 stratification Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本实用新型公开了一种镀膜溶液反应釜,包括壳体A,所述壳体A的上部设有进料口,所述壳体A的上表面设有安装座,所述安装座的上表面设有支撑板,所述支撑板的上表面设有联轴器壳,所述联轴器壳的上表面设有电机,所述电机的输出端设有联轴器的一端,所述联轴器的另一端设有转轴,所述转轴依次贯穿所述支撑板、所述安装座和壳体A,所述转轴的下部设有若干主动锥齿轮,所述转轴的外侧壁设有柱形壳,所述转轴贯穿所述柱形壳的上侧壁且与所述柱形壳的上侧壁固定连接,转轴带动柱形壳旋转,柱形壳带动搅拌轴完成“公转”,搅拌轴上的搅拌叶片在锥齿轮的带东西实现“自转”,如此可使搅拌均匀,使反应釜使用时不发生溶液分层现象,使反应高效彻底。
The utility model discloses a coating solution reaction kettle, comprising a shell A, the upper part of the shell A is provided with a feeding port, the upper surface of the shell A is provided with a mounting seat, and the upper surface of the mounting seat is provided with A support plate is provided, the upper surface of the support plate is provided with a coupling shell, the upper surface of the coupling shell is provided with a motor, and the output end of the motor is provided with one end of a coupling, the coupling The other end of the device is provided with a rotating shaft, the rotating shaft passes through the support plate, the mounting seat and the housing A in sequence, the lower part of the rotating shaft is provided with a number of driving bevel gears, and the outer side wall of the rotating shaft is provided with a cylindrical shell , the rotating shaft penetrates the upper side wall of the cylindrical shell and is fixedly connected with the upper side wall of the cylindrical shell. The rotating shaft drives the cylindrical shell to rotate, and the cylindrical shell drives the stirring shaft to complete the "revolution". The stirring blade realizes "rotation" on the belt of the bevel gear, so that the stirring can be uniform, so that the solution layering phenomenon does not occur when the reactor is used, and the reaction is efficient and thorough.
Description
技术领域technical field
本实用新型涉及反应釜技术领域,具体领域为一种镀膜溶液反应釜。The utility model relates to the technical field of reaction kettles, in particular to a coating solution reaction kettle.
背景技术Background technique
反应釜的广义理解即有物理或化学反应的不锈钢容器,根据不同的工艺条件需求进行容器的结构设计与参数配置,设计条件、过程、检验及制造、验收需依据相关技术标准,以实现工艺要求的加热、蒸发、冷却及低高速的混配反应功能。The broad understanding of the reaction kettle is the stainless steel container with physical or chemical reaction. The structure design and parameter configuration of the container are carried out according to the requirements of different process conditions. The design conditions, process, inspection, manufacturing and acceptance must be based on relevant technical standards to achieve process requirements. Heating, evaporation, cooling and low-speed mixing reaction functions.
传统镀膜溶液反应釜使用时,溶液混合后因密度的不同容易出现分层情况,其搅拌装置混合效果一般,导致溶液分层的问题不能得到有效解决,故需要一种新型装置来解决这一问题。When the traditional coating solution reactor is used, stratification is easy to occur after the solution is mixed due to the difference in density. The mixing effect of the stirring device is general, so the problem of solution stratification cannot be effectively solved. Therefore, a new type of device is needed to solve this problem. .
实用新型内容Utility model content
本实用新型的目的在于提供一种镀膜溶液反应釜,以解决上述背景技术中提出的溶液混合后因密度的不同容易出现分层情况,其搅拌装置混合效果一般,导致溶液分层的问题不能得到有效解决的问题。The purpose of this utility model is to provide a kind of coating solution reaction kettle, in order to solve the problem of stratification due to the difference of density after the solutions proposed in the background technology are mixed, the mixing effect of the stirring device is general, and the problem of solution stratification cannot be obtained. effectively solve the problem.
为实现上述目的,本实用新型提供如下技术方案:一种镀膜溶液反应釜,包括壳体A,所述壳体A的上部设有进料口,所述壳体A的上表面设有安装座,所述安装座的上表面设有支撑板,所述支撑板的上表面设有联轴器壳,所述联轴器壳的上表面设有电机,所述电机的输出端设有联轴器的一端,所述联轴器的另一端设有转轴,所述转轴依次贯穿所述支撑板、所述安装座和壳体A,所述转轴的下部设有若干主动锥齿轮,所述转轴的外侧壁设有柱形壳,所述转轴贯穿所述柱形壳的上侧壁且与所述柱形壳的上侧壁固定连接,所述柱形壳的侧壁上贯穿转动连接有若干搅拌轴,所述搅拌轴上且在所述柱形壳的外部设有若干搅拌叶片,所述搅拌轴靠近所述柱形壳轴线的一端均设有从动锥齿轮,所述从动锥齿轮与所述主动锥齿轮相啮合,所述壳体A的下端面设有壳体B,所述壳体B的外部设有油壳,所述油壳的上端两侧分别设有进油口和出油口,所述壳体B的下端设有螺塞座,所述螺塞座上连接有螺塞。In order to achieve the above purpose, the utility model provides the following technical solutions: a coating solution reaction kettle, comprising a shell A, the upper part of the shell A is provided with a feeding port, and the upper surface of the shell A is provided with a mounting seat , the upper surface of the mounting seat is provided with a support plate, the upper surface of the support plate is provided with a coupling shell, the upper surface of the coupling shell is provided with a motor, and the output end of the motor is provided with a coupling One end of the coupling, the other end of the coupling is provided with a rotating shaft, the rotating shaft passes through the support plate, the mounting seat and the housing A in sequence, the lower part of the rotating shaft is provided with a number of driving bevel gears, the rotating shaft The outer side wall is provided with a cylindrical shell, the rotating shaft penetrates through the upper side wall of the cylindrical shell and is fixedly connected with the upper side wall of the cylindrical shell, and the side wall of the cylindrical shell is rotatably connected with several A stirring shaft, a number of stirring blades are arranged on the stirring shaft and outside the cylindrical shell, and the one end of the stirring shaft close to the axis of the cylindrical shell is provided with a driven bevel gear, and the driven bevel gear Meshing with the driving bevel gear, the lower end face of the casing A is provided with a casing B, the outside of the casing B is provided with an oil casing, and the oil inlet and the oil inlet are respectively provided on both sides of the upper end of the oil casing. For the oil outlet, the lower end of the housing B is provided with a screw plug seat, and the screw plug seat is connected with a screw plug.
优选的,所述油壳的底部为凹陷且所述螺塞和壳体B的下端部裸露在外。Preferably, the bottom of the oil casing is concave and the lower ends of the screw plug and the casing B are exposed.
优选的,所述螺塞座贯穿所述油壳且二者接触部分设有密封垫。Preferably, the plug seat penetrates the oil casing, and a sealing gasket is provided at the contact portion of the two.
优选的,所述壳体A与所述壳体B通过螺栓相连接,且连接处设有密封垫。Preferably, the housing A and the housing B are connected by bolts, and a gasket is provided at the connection.
优选的,所述搅拌轴与所述柱形壳的转动连接处设有轴承。Preferably, a bearing is provided at the rotational connection between the stirring shaft and the cylindrical shell.
优选的,所述油壳与所述壳体B通过螺纹相连接。Preferably, the oil casing is connected with the casing B through threads.
优选的,所述电机选用伺服电机。Preferably, the motor is a servo motor.
与现有技术相比,本实用新型的有益效果是:一种镀膜溶液反应釜,电机带动转轴旋转,转轴带动柱形壳旋转,柱形壳带动搅拌轴完成“公转”,搅拌轴上的搅拌叶片在锥齿轮的带东西实现“自转”,如此可使搅拌均匀,使反应釜使用时不发生溶液分层现象,使反应高效彻底。Compared with the prior art, the beneficial effect of the utility model is: a coating solution reaction kettle, the motor drives the rotating shaft to rotate, the rotating shaft drives the cylindrical shell to rotate, the cylindrical shell drives the stirring shaft to complete the "revolution", and the stirring on the stirring shaft The blade is "rotated" on the belt of the bevel gear, so that the stirring can be uniform, so that the solution layering phenomenon does not occur when the reaction kettle is used, and the reaction is efficient and thorough.
附图说明Description of drawings
图1为本实用新型实施例1的结构示意图;Fig. 1 is the structural representation of Embodiment 1 of the present utility model;
图2为本实用新型实施例1的仰视示意图;Fig. 2 is the bottom view schematic diagram of the utility model embodiment 1;
图3为本实用新型图1中A处放大图;Fig. 3 is the enlarged view of place A in Fig. 1 of the utility model;
图4为本实用新型实施例2的结构示意图;4 is a schematic structural diagram of
图5为本实用新型实施例2的仰视示意图;Fig. 5 is the bottom view schematic diagram of the
图6为本实用新型图4中B处放大图。FIG. 6 is an enlarged view of B in FIG. 4 of the utility model.
图中:1-壳体A、2-进料口、3-安装座、4-支撑板、5-联轴器壳、6-电机、7-联轴器、8-转轴、9-主动锥齿轮、10-柱形壳、11-搅拌轴、12-搅拌叶片、13-从动锥齿轮、14-壳体B、15-油壳、16-进油口、17-出油口、18-螺塞座、19-螺塞。In the picture: 1-Shell A, 2-Inlet, 3-Mounting seat, 4-Support plate, 5-Coupling shell, 6-Motor, 7-Coupling, 8-Rotating shaft, 9-Active cone Gear, 10-cylindrical shell, 11-stirring shaft, 12-stirring blade, 13-driven bevel gear, 14-shell B, 15-oil shell, 16-oil inlet, 17-oil outlet, 18- Plug seat, 19-plug.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-6,实施例1请参阅图1-3,本实用新型提供一种技术方案:一种镀膜溶液反应釜,包括壳体A1,壳体A1的上部设有进料口2,进料口2的形状任意,进料口2上可加装料斗方便溶液的注入,壳体A1的上表面设有安装座3,二者间为固定连接,可为焊接,安装座3的上表面设有支撑板4,支撑板4用来支撑联轴器壳5,安装座3与支撑板4二者间为固定连接,可为焊接,支撑板4的上表面设有联轴器壳5,二者可通过螺栓相连接,联轴器壳5的上表面设有电机6,联轴器壳5的一个作用是保护联轴器7,将联轴器7与外界隔开,另一个作用实支撑电机6,电机6可通过螺栓固定在联轴器壳5的上表面上,电机6的输出端连接有联轴器7的一端,联轴器7及其与输入轴和输出轴的连接方式为成熟的技术,在此不做详述,联轴器7的另一端连接有转轴8,转轴8依次贯穿支撑板4、安装座3和壳体A1,转轴8与支撑板4、安装座3和壳体A1均为转动连接,转轴8不可轴向移动,转轴8的下部设有若干主动锥齿轮9,转轴8可为齿轮轴,主动锥齿轮9与转轴8一体成型,转轴8的外侧壁设有柱形壳10,转轴8贯穿柱形壳10的上侧壁且与柱形壳10的上侧壁固定连接,二者间可为焊接,柱形壳10的侧壁上贯穿转动连接有若干搅拌轴11,搅拌轴11可转动不可轴向移动,搅拌轴11上且在柱形壳10的外部设有若干搅拌叶片12,搅拌叶片12与搅拌轴间为固定连接,可为焊接,搅拌叶片12的形状也会影响一定的搅拌效果,每一组的减半叶片12的数量不宜过少,其材质也应选取低密度高强度耐腐蚀低活性的材料,搅拌轴11靠近柱形壳10轴线的一端均设有从动锥齿轮13,搅拌轴11也可为齿轮轴,从动锥齿轮13与搅拌轴11为一体成型,从动锥齿轮13与主动锥齿轮9相啮合,主动锥齿轮9和从动锥齿轮13均选用斜齿轮,且两者啮合面上设有耐磨层,壳体A1的下端面设有壳体B14,壳体B14的外部设有油壳15,油壳15和壳体B14间留有油腔,油壳15的上端两侧分别设有进油口16和出油口17,用来输入或排除热油,进油口16上端可加装漏斗方便进油,进油口16外接输油装置,输油装置将热油输送到油腔内,由出油口17排出,经加热后再由输油装置输送至进油口16,如此循环,壳体B14的下端设有螺塞座18,用来支撑螺塞19,螺塞座18上连接有螺塞19,螺塞19和螺塞座18间要具有良好的密封性。Please refer to Figures 1-6, and Figures 1-3 for Embodiment 1. The present utility model provides a technical solution: a coating solution reaction kettle, comprising a shell A1, the upper part of the shell A1 is provided with a
具体而言,螺塞座18贯穿油壳15且二者接触部分设有密封垫,保证油壳15和螺塞座18间具有良好的密封性,防止加热用的热油漏出。Specifically, the
具体而言,壳体A1与壳体B14通过螺栓相连接,且连接处设有密封垫,螺栓连接具有良好的工艺性,其成本低,连接可靠,安装密封垫是为了保证壳体A1和壳体B14间具有良好的密封性。Specifically, the shell A1 and the shell B14 are connected by bolts, and the joint is provided with a gasket. The bolt connection has good manufacturability, low cost, and reliable connection. The gasket is installed to ensure the shell A1 and the shell. The body B14 has good sealing performance.
具体而言,搅拌轴11与柱形壳10的转动连接处设有轴承,以减小设备运行时的能量损耗。Specifically, a bearing is provided at the rotational connection between the stirring
具体而言,油壳15与壳体B14通过螺纹相连接,采用螺纹连接,其成本低,连接可靠。Specifically, the
具体而言,电机6选用伺服电机,以便于控制电机6的转速,使其满足设备的不同工况。Specifically, a servo motor is selected for the
实施例2:请参阅图4-6,本实施例与实施例1的区别在于:油壳15的底部为凹陷且螺塞19和壳体B14的下端部裸露在外,凹陷处油壳15与壳体B14的外侧壁紧密贴合,要求贴合处加设密封垫等密封装置,此实施例对油壳15的形状进行了创新,省去了实施例1中长长的螺塞座18,采用油壳15下端内凹的方式使得螺塞19露出并且可旋下,实现油壳15的放油功能。Embodiment 2: Please refer to Figures 4-6. The difference between this embodiment and Embodiment 1 is that the bottom of the
工作原理:本实用新型通过电机6的旋转提供转轴8旋转的动力,转轴8可带动柱形壳10及柱形壳10上贯穿的搅拌轴11一同旋转,完成搅拌轴11绕柱形壳10轴线的“公转”,转轴8上的主动锥齿轮9将转矩传递到搅拌轴11上的从动锥齿轮13,搅拌轴11在从动锥齿轮13的带动下,和其固定连接的叶片12发生旋转,实现叶片12绕搅拌轴11的“自转”,溶液可由进料口2注入,反应完毕后旋转卸下螺塞19,反应完的溶液可排出;需要加热时,由进油口16注入热油,持续注入热油,热油充满整个油腔自出油口17流出,可通过油管收集热油经加热后再注入进油口16,如此循环;两实施例为两种不同的油壳15设计,二者皆可实现对壳体B15的加热。Working principle: The utility model provides the power to rotate the
在本实用新型的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected" and "fixed" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
本实用新型使用到的标准零件均可以从市场上购买,异形件根据说明书的和附图的记载均可以进行订制,各个零件的具体连接方式均采用现有技术中成熟的螺栓、铆钉、焊接等常规手段,机械、零件和设备均采用现有技术中,常规的型号,加上电路连接采用现有技术中常规的连接方式,在此不再详述。The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be customized according to the description in the specification and the drawings, and the specific connection method of each part adopts the mature bolts, rivets, welding in the prior art. and other conventional means, the machinery, parts and equipment all adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection manner in the prior art, which will not be described in detail here.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020049899.7U CN211754969U (en) | 2020-01-10 | 2020-01-10 | A kind of coating solution reactor |
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| CN114160077A (en) * | 2021-12-03 | 2022-03-11 | 山东成泰新材料有限公司 | Hydrogenation reaction method for producing isododecane |
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| CN114160077A (en) * | 2021-12-03 | 2022-03-11 | 山东成泰新材料有限公司 | Hydrogenation reaction method for producing isododecane |
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