CN211746888U - Heating non-combustion cigarette preparation facilities - Google Patents

Abstract

The utility model relates to a device for preparing heating non-combustible cigarettes, which belongs to the field of heating non-combustible cigarette processing equipment and comprises a slicing and unbundling machine, a leaf moistening machine, a leaf storage and distribution cabinet, a moisture regain machine, a leaf beating and air separating machine, a leaf baking machine, a ball milling leaf powder making machine, a drum-type leaf powder feeding machine, a leaf powder packing machine, a tobacco stem baking machine, a ball milling tobacco stem powder making machine, a drum-type stem powder feeding machine, a stem powder packing machine, a leaf powder aging fermentation machine, a stem powder aging fermentation machine, an airflow ultramicro powder making machine, a roller type plastic pressing machine, a drum type drying machine, an atomizing type essence spraying machine, a longitudinal sheet shredding machine and a heating non-combustible cigarette making sheet filament winding machine; the utility model discloses according to the characteristic of the cigarette of heating incombustible to traditional tobacco leaf processingequipment is the basis, combines the cigarette needs of heating incombustible, and comprehensive optimization process flow has not only reduced tobacco leaf loss, saving equipment investment and production operation energy consumption, and prepares out the tobacco leaf thin slice that satisfies the cigarette demand of heating incombustible, and the cigarette quality is higher.

Description

Heating non-combustion cigarette preparation facilities

Technical Field

The utility model belongs to heating incombustible cigarette processing equipment field, specific theory relates to a heating incombustible cigarette preparation facilities.

Background

At present, the electronic cigarette without heating and burning (also called as the low-temperature electronic cigarette without burning) is the best cigarette substitute product at present, and has the characteristics that the smoking feeling is closer to that of the conventional cigarette, and the smoke component safety is higher than that of the conventional cigarette. The products are developed rapidly and are gradually developed into edible consumer products for replacing cigarettes. The basic principle of heating the non-combustible electronic cigarette is that tobacco components are used as main raw materials to be made into tobacco sheets, particles, tobacco shreds and other auxiliary materials to be made into cigarette bullets (cigarettes), the cigarettes are heated to a certain temperature (300-.

The cigarette which is sold in the market at present and is not combusted by heating mostly adopts tobacco raw materials, and the cigarette is prepared by firstly preparing tobacco powder, then preparing special tobacco sheets, particles and tobacco shreds and rolling the tobacco sheets, the particles and the tobacco shreds into the cigarette which is not combusted by heating. Including IQOS of fimo, GLO of inmei, MG of yunnan cigarette, etc., are mainstream products of non-burning cigarettes. The market of the cigarette without burning is rapidly developed, the huge demand of the tobacco sheet special for the cigarette without burning is brought, and the sales volume of the cigarette without burning heated in various cigarettes possibly accounts for more than half of the cigarette market in future according to the development trend of the market of the cigarette without burning heated. Heating non-combustible cigarettes would create a huge demand for tobacco raw materials.

Because no independent cigarette raw material heating and non-burning preparation device exists at present, most cigarette processing equipment which does not burn after heating uses the traditional cigarette processing device to prepare tobacco leaves, and then the tobacco leaves are further processed into cigarettes which do not burn after heating. The required equipment is more, the energy consumption is large, and the requirement of heating the non-burning cigarettes cannot be met. Therefore, it becomes necessary to design a special device for preparing cigarette without burning.

Disclosure of Invention

In order to overcome the problem that exists among the background art, the utility model provides a heating does not burn cigarette preparation facilities, according to the characteristic of heating does not burn the cigarette, use traditional tobacco leaf processingequipment as the basis, need this demand of tobacco powder according to heating does not burn cigarette system thin slice, combine heating does not burn cigarette system thin slice needs, the comprehensive optimization process flow, the tobacco leaf loss has not only been reduced, saving equipment investment and production operation energy consumption, prepare out the tobacco leaf thin slice that satisfies the heating does not burn cigarette demand simultaneously, the cigarette quality is higher, belong to the initiative of heating does not burn cigarette thin slice preparation facilities, the cigarette thin slice preparation facilities that does not burn have the guide's effect to the heating.

In order to achieve the above purpose, the utility model is realized by the following technical scheme:

the device for preparing the cigarette without combustion by heating comprises a slicing and unbinding machine 1, a primary leaf wetting machine 2, a leaf storage and distribution cabinet 3, a moisture regaining machine 4, a threshing and air separating machine 5, a leaf baking machine 6, a ball-milling leaf powder making machine 7, a roller-type leaf powder feeder 8, a leaf powder packing machine 9, a tobacco stem baking machine 10, a ball-milling tobacco stem powder making machine 11, a roller-type stem powder feeder 12, a stem powder packing machine 13, a leaf powder aging fermentation machine 14, a stem powder aging fermentation machine 15, an airflow ultramicro powder making machine 16, a roller type plastic pressing machine 17, a drum type dryer 18, a spray type essence spraying machine 19, a longitudinal sheet shredding machine 20 and a heating and non-combustion cigarette making bobbin filament winding machine 21;

wherein, belt conveyors are respectively arranged among the slicing and unbinding machine 1, the primary wetting machine 2, the leaf storage and distribution cabinet 3, the moisture regaining machine 4 and the threshing and air-separating machine 5 in sequence;

the threshing and air separating machine 5 is provided with a tobacco leaf outlet and a tobacco stem outlet: the tobacco leaf outlet is conveyed to a leaf baking machine 6 through a belt conveyor, and the belt conveyors are sequentially arranged among the leaf baking machine 6, a ball milling leaf powder making machine 7, a drum type leaf powder feeder 8, a leaf powder packer 9 and a leaf powder aging fermentation machine 14 respectively; the tobacco stalk outlet is conveyed to a tobacco stalk baking machine 10 through a belt conveyor, and belt conveying is sequentially and respectively arranged among the tobacco stalk baking machine 10, a ball milling tobacco stalk powder making machine 11, a drum-type stalk powder feeding machine 12, a stalk powder packing machine 13 and a stalk powder aging fermentation machine 15; the leaf powder aging fermentation machine 14 and the stem powder aging fermentation machine 15 are respectively provided with a belt conveyor connected to an airflow ultramicro powder making machine 16, and the airflow ultramicro powder making machine 16 is provided with a solid auxiliary material feeding device 22; an airflow ultramicro powder making machine 16, a roller type plastic pressing and sheet making machine 17, a drum type dryer 18, a spray type essence spraying machine 19, a longitudinal sheet filament cutter 20 and a heating non-combustion cigarette making sheet filament winding machine 21 are sequentially connected by a belt conveyor; and a liquid-state material mixing and feeding device 23 is arranged on the roller type plastic pressing sheet machine 17.

Preferably, the threshing and threshing machine 5 is a three-threshing and eight-threshing and threshing machine.

The utility model has the advantages that:

through with present heating not burning cigarette apparatus for producing relatively, the utility model discloses there is following advantage:

1. compare with traditional heating incombustible cigarette preparation facilities, the utility model discloses cancel the moisture regain link of leaf roast machine, reduce 2 sets of vacuum moisture regain, reduce 2 sets of threshing machine and 6 sets of wind dividers, reduce about 950 ten thousand yuan of equipment investment cost, the steam energy consumption of about 30% can be practiced thrift in the production process.

2. The utility model discloses cancel traditional heating incombustible cigarette preparation facilities's vacuum dampening equipment, tobacco leaf and offal water content reduce before the powder process, change under the dry state in the system just powder and fine powder, make out the powder thinner, more accord with the processing demand of heating incombustible cigarette, reduced the steam energy consumption simultaneously.

3. Compare with traditional heating incombustible cigarette preparation facilities, the utility model discloses redrying threshing wind subsection does not need the screening groove that shakes, need not consider quality data such as blade structure, only needs to be absorbed in and considers out the piece rate, and threshing redrying goes out the piece rate and can promote about 1%, according to 100 ten thousand casees of cigarettes, practices thrift consumption reduction cost every year and can reach 4000 ten thousand yuan.

4. The utility model discloses a set up solid-state auxiliary material charging equipment and liquid batching charging equipment behind tobacco leaf and offal powder process, make promptly and reapply enzyme preparation or microbial preparation for tobacco powder, more accord with enzyme preparation or microbial preparation fermentation environmental demand, more favourable promotion cigarette quality.

In general, according to 100 ten thousand casees cigarette annual output, the utility model discloses to the special tobacco sheet of tobacco enterprise heating incombustible cigarette to tobacco raw materials demand, to redrying the technological process and heating incombustible cigarette special tobacco sheet silk preparation process integrated design, compare with present device, according to standard equipment depreciation and energy consumption cost, raw materials cost calculation, it can practice thrift cost more than 7 million yuan each year to add up, can promote the demand of heating incombustible cigarette quality, and through energy saving and emission reduction, produce positive meaning to the environment.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

in the figure, 1-slicing and unbinding machine, 2-primary leaf wetting machine, 3-leaf storing and blending cabinet, 4-damping machine, 5-threshing and air separating machine, 6-leaf baking machine, 7-ball milling leaf powder making machine, 8-roller leaf powder feeding machine, 9-leaf powder packaging machine, 10-tobacco stem baking machine, 11-ball milling tobacco stem powder making machine, 12-roller stem powder feeding machine, 13-stem powder packaging machine, 14-leaf powder aging fermentation machine, 15-stem powder aging fermentation machine, 16-airflow ultramicro powder making machine, 17-roller type plastic pressing and tablet making machine, 18-drum drying machine, 19-spraying type essence spraying machine, 20-longitudinal sheet cutting machine, 21-heating non-combustion cigarette sheet making reel, 22-solid auxiliary material feeding equipment, 23-liquid ingredient charging equipment.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the following will explain in detail a preferred embodiment of the present invention with reference to the accompanying drawings to facilitate understanding of the skilled person.

As shown in fig. 1, the device for preparing cigarettes without combustion by heating comprises a slicing and unbinding machine 1, a primary leaf wetting machine 2, a leaf storage and distribution cabinet 3, a moisture regaining machine 4, a leaf beating and air separating machine 5, a leaf baking machine 6, a ball milling leaf powder making machine 7, a roller type leaf powder feeding machine 8, a leaf powder packing machine 9, a tobacco stem baking machine 10, a ball milling tobacco stem powder making machine 11, a roller type stem powder feeding machine 12, a stem powder packing machine 13, a leaf powder aging fermentation machine 14, a stem powder aging fermentation machine 15, an airflow ultramicro powder making machine 16, a roller type plastic pressing and piece making machine 17, a drum type drying machine 18, a spray type essence spraying machine 19, a longitudinal sheet shredding machine 20 and a reel 21 for making cigarette filaments without combustion by heating.

Wherein, the slicing and unbinding machine 1, the primary leaf moistening machine 2, the leaf storage and distribution cabinet 3, the moisture regaining machine 4 and the threshing and air separating machine 5 are respectively provided with a belt conveyor in turn, the belt conveyors are used for completing the sequential conveying of the tobacco leaf raw materials to the devices, and the threshing and air separating machine 5 is provided with a tobacco leaf outlet and a tobacco stem outlet. Tobacco leaf raw materials are subjected to bundle releasing by a slicing and bundle releasing machine 1, tobacco leaf moistening by a primary tobacco leaf moistening machine 2 and tobacco leaf storing and distributing by a tobacco leaf distributing cabinet 3, and then are subjected to moisture regaining in a moisture regaining machine 4, and after moisture regaining, three-stage tobacco leaf beating and air separation are carried out on a tobacco leaf beating air separator 5 to separate leaves and stems, and the separated leaves are conveyed to a leaf baking machine 6 through a tobacco leaf outlet by a belt conveyor; the separated stem pieces are conveyed to the stem roasting machine 10 through the stem outlet by a belt conveyor.

A belt conveyer is respectively arranged between each two of the blade baking machine 6, the ball milling blade flour mill 7, the drum type blade powder feeder 8, the blade powder packer 9 and the blade powder aging fermentation machine 14 in sequence. Baking and cooling the leaves in a leaf baking machine 6, milling the leaves in a ball milling leaf milling machine 7, adding a compound microbial preparation or a compound enzyme preparation in a roller type leaf powder feeding machine 8, packaging the leaf powder by a leaf powder packaging machine 9, and performing aging fermentation on the leaf powder in a leaf powder aging fermentation machine 14. The water content of the leaves after being baked by the leaf baking machine 6 is 7 to 9 percent (wt).

The tobacco stem baking machine 10, the ball-milling tobacco stem milling machine 11, the drum-type stem powder feeding machine 12, the stem powder packing machine 13 and the stem powder aging fermentation machine 15 are sequentially and respectively provided with belt conveying between each two. The tobacco stem baking machine 10 is used for baking and cooling tobacco stems, the ball-milling tobacco stem milling machine 11 is used for milling the tobacco stems, a roller type stem powder feeding machine 12 is used for adding a compound microbial preparation or a compound enzyme preparation, a stem powder packing machine 13 is used for packing the stem powder, and a stem powder aging fermentation machine 15 is used for aging and fermenting the stem powder, wherein the moisture content of the tobacco stems after being baked in the tobacco stem baking machine 10 is 7-9% (wt).

The leaf powder aging fermentation machine 14 and the stem powder aging fermentation machine 15 are respectively provided with a belt conveyor connected to an airflow ultramicro powder making machine 16, and the airflow ultramicro powder making machine 16 is provided with a solid auxiliary material feeding device 22; an airflow ultramicro powder making machine 16, a roller type plastic pressing and sheet making machine 17, a drum type dryer 18, a spray type essence spraying machine 19, a longitudinal sheet filament cutter 20 and a heating non-combustion cigarette making sheet filament winding machine 21 are connected in sequence by a belt conveyor; and a liquid-state material mixing and feeding device 23 is arranged on the roller type plastic pressing sheet machine 17. The following procedures were carried out in these apparatuses: mixing aged and fermented leaf powder and stalk powder, and mixing a viscose agent taking starch and saccharide as main components and an auxiliary heat transfer agent taking magnesium powder and aluminum powder as main components into the leaf powder and the stalk powder through a solid auxiliary material feeding device 22 so as to improve the physical properties of the cigarette slices which are not heated and combusted; secondly, adding propylene glycol, glycerol smoke agent, tobacco extract, tobacco essence and other composite preparations into a roller type plastic compression tablet machine 17 through liquid-state material mixing and feeding equipment 23, and then compressing the mixed leaf powder, stem powder and solid auxiliary materials into tablets; thirdly, drying the tabletted material in a drum dryer 18; spray perfuming of the tobacco flakes is finished in a spray type essence spraying machine 19; longitudinally slicing the tobacco flakes by a longitudinal flake shredder 20 according to the processing requirement of heating non-combustible cigarettes; sixthly, the sliced leaves are further processed into finished products of the heating non-combustion cigarettes by a heating non-combustion cigarette slice shred coiling machine 21.

The processing technique process for producing the heating non-combustible cigarette comprises the following steps:

(1) pretreatment:

the pretreatment mainly comprises the following steps: the tobacco leaf raw material is cut and released by a cutting and releasing machine 1, the leaves are moistened by a primary moistening machine 1, the leaves are stored and matched by a leaf storage and matching cabinet 3, the moisture is regained by a moisture regaining machine 4, and the leaves are beaten by a threshing and air-distributing machine 5;

(2) respectively treating the leaves and the tobacco stems after threshing and air separating:

and (3) blade treatment: after the three-stage threshing, the blades are conveyed to a blade baking machine 6 for baking and cooling, and the milling of the blades is completed in a ball milling blade milling machine 7; a composite microbial preparation or a composite enzyme preparation is added into the drum-type leaf powder feeder 8; the leaf powder packing machine 9 packs leaf powder; carrying out leaf powder aging fermentation in a leaf powder aging fermentation machine 14;

tobacco stem treatment: the tobacco stems after the three-level threshing and air blowing are sent to a tobacco stem baking machine 10 to be baked and cooled, the tobacco stem is milled in a ball milling tobacco stem milling machine 11, and a compound microbial preparation or a compound enzyme preparation is added in a roller type stem powder feeding machine 12; the stem powder is packaged in a stem powder packaging machine 13; the stem powder aging fermentation is completed in the stem powder aging fermentation machine 15;

(3) and (3) finishing fermentation post-treatment of leaves and leaf stalks:

mixing the aged and fermented leaf powder, stem powder and solid auxiliary material powder in an airflow ultramicro pulverizer 16, and adding liquid ingredients; mixing and pressing the mixture into thin slices by a roller type plastic pressing sheet machine 17; drying the flakes in a drum dryer 18; essence spraying slices are carried out in the spray type essence spraying machine 19; the longitudinal slice shredder 20 shreds the slices and then uses a slice shred coiling machine 21 for cigarette making which is not burned by heating to obtain the cigarette slices which are not burned by heating.

The processing technology of the utility model is different from the current processing technology of heating non-combustion cigarettes as follows:

(1) pretreatment:

(2) respectively treating the leaves and the tobacco stems after threshing and air separating:

compared with the prior art, the blade treatment has the following differences:

compared with the prior art, the tobacco stem treatment has the following differences:

(3) compared with the prior art, the treatment process after the fermentation of the leaves and the leaves stalks has the following differences:

use the utility model discloses the heating incombustible cigarette quality contrast that the processing of the heating incombustible cigarette quality of processing out and present heating incombustible cigarette processingequipment processed out is as follows:

finally, it is noted that the above-mentioned preferred embodiments illustrate rather than limit the invention, and that, although the invention has been described in detail with reference to the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims.

Claims (2)

1. A heating non-combustion cigarette preparation device is characterized in that: the device for preparing the cigarette without combustion by heating comprises a slicing and unbinding machine (1), a primary leaf wetting machine (2), a leaf storage and distribution cabinet (3), a moisture regaining machine (4), a leaf beating and air separating machine (5), a leaf baking machine (6), a ball milling leaf powder making machine (7), a roller type leaf powder feeding machine (8), a leaf powder packaging machine (9), a tobacco stem baking machine (10), a ball milling tobacco stem powder making machine (11), a roller type stem powder feeding machine (12), a stem powder packaging machine (13), a leaf powder aging fermentation machine (14), a stem powder aging fermentation machine (15), an airflow ultramicro powder making machine (16), a roller type plastic pressing machine (17), a drum type drying machine (18), a spray type essence spraying machine (19), a longitudinal sheet shredding machine (20) and a heating cigarette making sheet winding machine (21);

wherein belt conveyors are sequentially and respectively arranged among the slicing and unbinding machine (1), the primary leaf wetting machine (2), the leaf storage and distribution cabinet (3), the moisture regaining machine (4) and the threshing and air distributing machine (5);

the threshing and air separating machine (5) is provided with a tobacco leaf outlet and a tobacco stem outlet: the tobacco leaf outlet is conveyed to a leaf baking machine (6) through a belt conveyor, and the belt conveyor is sequentially arranged among the leaf baking machine (6), a ball milling leaf milling machine (7), a drum-type leaf powder feeder (8), a leaf powder packer (9) and a leaf powder aging fermentation machine (14); the tobacco stalk outlet is conveyed to a tobacco stalk baking machine (10) through a belt conveyor, and belt conveying is sequentially and respectively arranged among the tobacco stalk baking machine (10), a ball-milling tobacco stalk milling machine (11), a roller type stalk powder feeder (12), a stalk powder packer (13) and a stalk powder aging fermentation machine (15); the leaf powder aging fermentation machine (14) and the stem powder aging fermentation machine (15) are respectively provided with a belt conveyor connected to the airflow ultramicro powder making machine (16), and the airflow ultramicro powder making machine (16) is provided with solid auxiliary material feeding equipment (22); an airflow ultramicro powder making machine (16), a roller type plastic pressing machine (17), a drum dryer (18), a spray type essence spraying machine (19), a longitudinal slice shredding machine (20) and a heating non-combustion cigarette slice making winding machine (21) are sequentially connected by a belt conveyer; and a liquid-state material mixing and feeding device (23) is arranged on the roller type plastic pressing sheet machine (17).

2. A heating non-combustion cigarette manufacturing apparatus according to claim 1, characterized in that: the threshing and threshing pneumatic separating machine (5) is a three-threshing and eight-dividing threshing and pneumatic separating machine.

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