CN211746644U - Rolling type tea processing equipment - Google Patents
Rolling type tea processing equipment Download PDFInfo
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- CN211746644U CN211746644U CN201922235887.3U CN201922235887U CN211746644U CN 211746644 U CN211746644 U CN 211746644U CN 201922235887 U CN201922235887 U CN 201922235887U CN 211746644 U CN211746644 U CN 211746644U
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Abstract
The utility model discloses a roll-in formula tea processing equipment, which comprises a base frame, be provided with conveyer belt and two at least roll-in subassemblies on the bed frame, each roll-in subassembly includes compression roller and first high adjustment assembly, and is a plurality of the compression roller is in transverse arrangement in proper order on the length direction of conveyer belt, first high adjustment assembly is used for adjusting the compression roller is in the height of conveyer belt top. The utility model provides a roll extrusion formula tea processing equipment, on the one hand, the conveyer belt realizes the continuous conveyor and the processing of tealeaves, and on the other hand adjusts the distance between compression roller and conveyer belt through first altitude mixture control subassembly to adjust the pressure of applying of compression roller to tealeaves.
Description
Technical Field
The utility model relates to a tea processing equipment, concretely relates to roll-in formula tea processing equipment.
Background
The rolling and pressing in the manufacturing process are almost indispensable processing steps for tea processing, internal tissues such as cell tissues of the tea are damaged through the rolling and pressing, the taste of the tea is improved, and meanwhile the shaping of the tea is realized.
The kneading and pressing process in the prior art comprises a manual mode and an automatic mode, the manual kneading and pressing is a transmission processing mode, the defects are obvious, on one hand, the kneading and pressing process highly depends on the personal process of tea making personnel, the culture difficulty of the high-level tea making personnel is higher, on the other hand, the processing efficiency is lower, the kneading and pressing process is difficult to adapt to the market demand which is sharply increased nowadays, and on the other hand, the quality of the tea leaves which are manually processed is difficult to keep consistent. The automatic processing equipment that rolls rubs the dish for the rib, and the rib is rubbed the dish and then can't realize continuous production, and production efficiency is still lower, and can't adjust the pressure of kneading the pressure.
In summary, the prior art has the disadvantages that continuous production cannot be realized during tea rolling processing, and the automatic rolling equipment cannot actively adjust the rolling pressure.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a roll-in formula tea processing equipment to solve the above-mentioned weak point in the technique.
In order to achieve the above object, the present invention provides the following technical solutions:
the utility model provides a roll-in formula tea processing equipment, includes the bed frame, be provided with on the bed frame:
a conveyor belt;
the conveying belt comprises at least two rolling assemblies, each rolling assembly comprises a plurality of pressing rollers and a first height adjusting assembly, the pressing rollers are sequentially and transversely arranged in the length direction of the conveying belt, and the first height adjusting assembly is used for adjusting the height of the pressing rollers above the conveying belt.
Foretell roll extrusion formula tea processing equipment, the roll extrusion subassembly includes two mounting brackets, and two mounting brackets divide and arrange in the both sides of conveyer belt, the both ends of compression roller respectively connect in one on the mounting bracket.
In the rolling type tea processing equipment, the bottom of the mounting frame is mounted on the base frame through the adjusting gaskets, and the mounting frame, the adjusting gaskets and the base frame are connected through a bolt.
In the rolling type tea processing equipment, the first height adjusting assembly comprises the vertically arranged threaded columns, and the vertical reciprocating motion of the threaded columns drives the compression rollers to vertically reciprocate.
In the rolling type tea processing equipment,
the automatic printing device is characterized by further comprising a roll printing assembly, wherein the roll printing assembly comprises a printing roll, protruding marks are arranged on the printing roll, the printing roll is transversely arranged in the length direction of the conveying belt, and the printing roll is located at the downstream of the pressing roll.
In the rolling type tea processing equipment, the protruding marks are characters, patterns or a combination of the characters and the patterns.
The roller printing assembly further comprises a second height adjusting assembly, and the second height adjusting assembly is used for adjusting the height of the printing roller above the conveying belt.
The rolling type tea processing equipment further comprises two guardrails, and the two guardrails are respectively arranged on two sides of the width of the conveying belt.
In the technical scheme, the utility model provides a roll extrusion formula tea processing equipment, on the one hand, the conveyer belt realizes the continuous conveyor and the processing of tealeaves, and on the other hand adjusts the distance between compression roller and conveyer belt through first altitude mixture control subassembly to adjust the pressure of applying of compression roller to tealeaves.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to these drawings.
Fig. 1 is a front view of a rolling type tea processing device provided by an embodiment of the present invention;
fig. 2 is a side view of a rolling type tea processing device provided by the embodiment of the present invention;
FIG. 3 is a front view of a roll assembly provided in accordance with another embodiment of the present invention;
fig. 4 is a side view of a rolling assembly according to another embodiment of the present invention.
Description of reference numerals:
1. a base frame; 2. a rolling assembly; 2.1, pressing rollers; 2.2, a first height adjusting assembly; 2.3, mounting frames; 3. adjusting the gasket; 4. a roll printing assembly; 4.1, printing roller; 4.2, a second height adjusting component; 5. and (5) conveying the belt.
Detailed Description
In order to make the technical solution of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.
As shown in fig. 1-4, the embodiment of the utility model provides a roll extrusion formula tea processing equipment, including bed frame 1, be provided with conveyer belt 5 and two at least roll-in subassemblies 2 on the bed frame 1, each roll-in subassembly 2 includes compression roller 2.1 and first height control subassembly 2.2, and is a plurality of compression roller 2.1 is in horizontal arrangement in proper order in the length direction of conveyer belt 5, first height control subassembly 2.2 is used for adjusting compression roller 2.1 is in the height of conveyer belt 5 top.
Specifically, the base frame 1 is a basic supporting structure, the conveyer belt 5 and each rolling component 2 are connected to the base frame 1, preferably, the conveyer belt 5 is a metal support, such as an aluminum support, and the conveyer belt 5 may be connected to other processes, such as from the previous process to the current process, or from the current process to the next process, or both, that is, the rolling tea processing equipment is a part of the tea processing production line, but may also be an independent equipment, the conveyer belt 5 is only arranged on the base frame 1 in a ring shape, the top plane is a tea conveying plane, tea is input from one end and output from the other end.
The rolling component 2 is used for pressing tea leaves on the conveying belt 5, and structurally comprises a pressing roller 2.1 and a first height adjusting component 2.2, the length of a pressing part of the pressing roller 2.1 is basically equal to the width of the conveying belt 5, or is slightly larger than the width of the conveying belt 5, the pressing part is transversely arranged on the conveying belt 5, so that the tea leaves conveyed by the conveying belt 5 can be pressed by the pressing roller 2.1, the pressing rollers 2.1 are sequentially arranged in the length direction of the conveying belt 5, namely the movement direction of materials, and the pressing rollers 2.1 are arranged in parallel.
In this embodiment, the pressing roller 2.1 is rotatably connected to a corresponding structure, so that the pressing roller can be actively or passively rotated in the pressing process, and the tea leaves are driven to rotate by the motion of the tea leaves when the tea leaves are actively driven by the motor.
First height adjusting assembly 2.2 is used for adjusting the distance between compression roller 2.1 and conveyer belt 5, and is comparatively preferred, and it is the screw thread regulation structure, including a screw thread post if it, the screw thread post is vertical arranges, and compression roller 2.1's end connection is on the screw thread post, and the rotation of screw thread post makes its self take place vertical reciprocating motion, also is the up-and-down motion, and compression roller 2.1 is following up-and-down motion this moment, has so realized the distance between compression roller 2.1 and conveyer belt 5 and has adjusted. Obviously, besides the screw adjusting structure, other distance adjusting structures in the prior art may also be applicable, such as a grid adjusting structure, a shim adjusting structure, a motor active driving structure, and the like.
The embodiment of the utility model provides a roll extrusion formula tea processing equipment, on the one hand, the continuous transport and the processing of tealeaves are realized to conveyer belt 5, and on the other hand adjusts the distance between compression roller 2.1 and conveyer belt 5 through first altitude mixture control subassembly 2.2 to adjust the pressure of compression roller 2.1 to the application of tealeaves.
The utility model provides a further embodiment, it is preferred, roll-in subassembly 2 includes two mounting brackets 2.3, and two mounting brackets 2.3 divide to be arranged in the both sides of conveyer belt 5, the both ends of compression roller 2.1 respectively connect in one on the mounting bracket 2.3, two mounting brackets 2.3 symmetry or basic symmetrical arrangement this moment, the installation of the compression roller 2.1 of being convenient for.
Further, the bottom of the mounting frame 2.3 is installed on the base frame 1 through a plurality of adjusting gaskets 3, and a bolt is in through connection with the mounting frame 2.3, each adjusting gasket 3 and the base frame 1, namely, fine adjustment of the installation height of the mounting frame 2.3 can be realized through the number of the adjusting gaskets 3.
The utility model provides a still another embodiment, it is preferred, first height adjusting part 2.2 includes the vertical screw thread post of arranging, the vertical reciprocating motion of screw thread post drives compression roller 2.1 vertical reciprocating motion, it is further, still include the elastic component like the spring, bed frame 1 and compression roller 2.1 are connected respectively to the both ends of elastic component, perhaps compression roller 2.1 and mounting bracket 2.3 are connected respectively to the both ends of elastic component, bed frame 1 is connected like the bottom of spring, top butt compression roller 2.1, so compression roller 2.1 move down can compression spring, the spring makes the maintenance of compression roller 2.1 keep more stable on the one hand, reduce the probability that reciprocates by oneself because pressure takes place in the operation process. On the other hand, the compression roller 2.1 can move up and down in a small amplitude under the action of the pressure, the moving resistance is large through the spring, and the pressure of the compression roller on the tea leaves is improved.
The utility model provides a still another embodiment, it is further, it includes printing roller 4.1, be provided with protruding mark on the printing roller 4.1, printing roller 4.1 is in transversely arranging in the length direction of conveyer belt 5, printing roller 4.1 is located compression roller 2.1's low reaches, preferably, protruding mark is characters, pattern or combination of both, characters, pattern or combination are for tealeaves relevant information, such as trade mark, place of production or others, so make partial characters or pattern information on some tealeaves, on the one hand, have the mark on the tealeaves and compare not having certain recognition effect of mark, on the other hand, can be printed with complete information on some tealeaves, like less trade mark, or a word, provide certain discernment ability for the consumer. In this embodiment, the structure of the printing roller 4.1 is substantially the same as that of the pressing roller 2.1, and the difference is only that the outer wall of the printing roller is provided with a protruding mark, so that the mark can be pressed on the tea leaves.
The utility model provides a still another embodiment, it is further, roll mark subassembly 4 still includes second height adjustment subassembly 4.2, second height adjustment subassembly 4.2 is used for adjusting seal roller 4.1 is in the height of conveyer belt 5 top, second height adjustment subassembly 4.2 is the same with first height adjustment subassembly 2.2's structure and function, and it is used for adjusting the height of seal roller 4.1 for it is more clear with protruding mark seal to tealeaves on.
The utility model provides a still another embodiment, it is further, still include the guardrail, two guardrails divide and arrange in the both sides of 5 widths of conveyer belt, the guardrail is used for preventing tealeaves from falling from the edge of conveyer belt 5.
The embodiment of the invention also provides rolling type tea processing equipment, and the working method comprises the following steps:
1) the compaction degree of the lifting bearing is adjusted according to the variety and grade of tea materials so as to adjust the pressure and the like of the lifting bearing;
2) starting a stepless speed regulating motor conveyer belt; meanwhile, filling tea raw materials into a tea feeding inlet;
3) the tea material is respectively rolled and shaped by the front 3-level rolling lifting bearing, and the crushing of tea cells is completed by utilizing the rolling technology;
4) on the 4 th level rolling shaping lifting bearing, corresponding characters and patterns are printed, and the final shaping operation is carried out on the tea leaves which pass through the lifting bearing;
after the technical scheme is adopted, at least the following gains are obtained:
(1) the traditional tea cell disruption is usually realized by applying pressure in different stages in a grading way; meanwhile, the preparation process needs careful observation and time regulation of a tea maker, so that a better tea cell breakage rate is achieved. In order to improve the tea making efficiency and save the tea making time, manpower and the like, the invention introduces a multi-stage roller group for grading pressure regulation and erects equipment such as a conveyor belt for assembly line operation.
(2) In the face of the increasing tea demand, it is necessary to produce high-quality tea efficiently and in an energy-saving manner. In order to meet the requirements, the traditional tea making process utilizes a multi-machine and multi-master making process to carry out parallel operation to realize large-scale tea making. In the implementation process, a large field is needed on one hand to ensure the normal operation of the tea making process; on the other hand, different teachers have different handfeel and skills, and the tea leaves in the same batch have different tastes. The invention ensures the standardized and streamlined production of the tea leaves by serial operation, transmission by a transmission belt, multi-stage roller pressing and other operations.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.
Claims (7)
1. The utility model provides a roll-in formula tea processing equipment, includes the bed frame, its characterized in that, be provided with on the bed frame:
a conveyor belt;
the conveying belt comprises at least two rolling assemblies, each rolling assembly comprises a plurality of pressing rollers and a first height adjusting assembly, the pressing rollers are sequentially and transversely arranged in the length direction of the conveying belt, and the first height adjusting assembly is used for adjusting the height of the pressing rollers above the conveying belt.
2. The rolling type tea processing equipment according to claim 1, wherein the rolling assembly comprises two mounting frames, the two mounting frames are respectively arranged at two sides of the conveyer belt, and two ends of the press roller are respectively connected to one of the mounting frames.
3. A roller press tea processing apparatus according to claim 2, wherein the bottom of the mounting frame is mounted to the base frame by a plurality of adjustment washers, a bolt passing through the mounting frame, each adjustment washer and the base frame.
4. A roller press tea processing apparatus according to any one of claims 1 to 3 wherein the first height adjustment assembly includes a vertically disposed threaded post, vertical reciprocation of which drives vertical reciprocation of the press roller.
5. The rolled tea processing apparatus according to claim 1,
the automatic printing device is characterized by further comprising a roll printing assembly, wherein the roll printing assembly comprises a printing roll, protruding marks are arranged on the printing roll, the printing roll is transversely arranged in the length direction of the conveying belt, and the printing roll is located at the downstream of the pressing roll.
6. Rolling tea processing apparatus according to claim 5,
the roller printing assembly further comprises a second height adjusting assembly, and the second height adjusting assembly is used for adjusting the height of the printing roller above the conveying belt.
7. The rolled tea processing apparatus according to claim 1, further comprising guardrails, two guardrails being disposed on both sides of the width of the conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922235887.3U CN211746644U (en) | 2019-12-13 | 2019-12-13 | Rolling type tea processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922235887.3U CN211746644U (en) | 2019-12-13 | 2019-12-13 | Rolling type tea processing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN211746644U true CN211746644U (en) | 2020-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922235887.3U Active CN211746644U (en) | 2019-12-13 | 2019-12-13 | Rolling type tea processing equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110810570A (en) * | 2019-12-13 | 2020-02-21 | 广东省农业科学院茶叶研究所 | Rolling type tea processing equipment and rolling type tea processing system |
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2019
- 2019-12-13 CN CN201922235887.3U patent/CN211746644U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110810570A (en) * | 2019-12-13 | 2020-02-21 | 广东省农业科学院茶叶研究所 | Rolling type tea processing equipment and rolling type tea processing system |
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