CN211740697U - Device for quickly separating sampler from steel sample - Google Patents
Device for quickly separating sampler from steel sample Download PDFInfo
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- CN211740697U CN211740697U CN202020213730.0U CN202020213730U CN211740697U CN 211740697 U CN211740697 U CN 211740697U CN 202020213730 U CN202020213730 U CN 202020213730U CN 211740697 U CN211740697 U CN 211740697U
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- falling channel
- sampler
- steel sample
- dish
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Abstract
The utility model provides a device of quick separation sampler and steel sample, include: the device comprises a base, a support column, a support rod, a falling channel and a collecting vessel, wherein the support column is arranged on the surface of the base vertically, one end of the support rod is arranged on one side of the support column, the falling channel is connected with the other end of the support rod and is arranged vertically to the base, the falling channel is in a hollow design, and a space is reserved between the bottom of the falling channel and the base; the middle part of the collecting dish is provided with a hollow sleeve ring, the size of the hollow sleeve ring is matched with that of the hollow part of the falling channel, and the collecting dish is sleeved at the edge of the top end of the falling channel. The technical problems that in the prior art, the steel sample and the sampler are easy to cause splashing of refining slag on the surface of the steel sample, potential safety hazards exist, the sampling time is long, and the smelting period is prolonged are solved. The quick separation of the steel sample and the sampler is achieved, so that the smelting period is shortened, the labor intensity of operators is reduced, splashing of refining slag can be prevented through a collecting vessel, and the technical effect of potential safety hazard can be eliminated.
Description
Technical Field
The utility model relates to a sampler separation technical field especially relates to a device of quick separation sampler and steel sample.
Background
At present, in order to obtain high-quality steel with uniform structure and stable performance in a steel mill, the accurate control of the content of each element in the steel becomes a key link of smelting. Therefore, the components of the process are usually analyzed by taking the steel sample of the extraction barrel for many times in the smelting process so as to ensure that the components of the smelting end point reach the standard. The existing sampling process is to insert the ladle sampler into the molten steel through manpower or mechanical arms, and the sampler is taken out and stands after the molten steel is filled in the sampler. When the steel sample forms a solidified shell, an operator holds the sampler by hand and impacts the sampler, so that the purpose of separating the steel sample from the sampler is achieved. The process easily causes the splashing of the refining slag on the surface of the steel sample, has potential safety hazard, high labor intensity and long sampling time, and seriously prolongs the smelting period.
SUMMERY OF THE UTILITY MODEL
The embodiment of the utility model provides a device of quick separation sampler and steel sample has solved among the prior art and has caused steel sample surface refining slag to splash easily in steel sample and the sampler disengaging process, has the potential safety hazard, and the sample time is long, prolongs the technical problem who smelts the cycle.
In view of the above problem, the embodiment of the utility model provides a device of quick separation sampler and steel sample, the device includes: a base; a pillar disposed vertically on the base surface; one end of the supporting rod is arranged on one side of the strut; the falling channel is connected with the other end of the supporting rod and is vertical to the horizontal plane of the base, wherein the falling channel is of a hollow structure, and a space is reserved between the bottom of the falling channel and the base; the collecting dish, the center department of collecting dish has a hollow socket ring, just, the size of hollow socket ring with the hollow part size phase-match of whereabouts passageway, the collecting dish cup joints the top edge of whereabouts passageway.
Preferably, the number of the support rods is more than two, and when the number of the support rods is two, the support rods comprise a first support rod and a second support rod, and the first support rod is arranged at the upper part of the strut; the second support bar is arranged at the lower part of the strut.
Preferably, the collection dish further comprises: the number of the handles is two, and the two handles are respectively arranged at two side ends of the collecting vessel in a one-to-one correspondence manner.
Preferably, the apparatus further comprises: the card holds in the palm, the card holds in the palm the setting and is in the upper portion of collection dish, the card hold in the palm with the bottom contact of collection dish is connected, and supports the collection dish.
Preferably, the upper end edge of the collection dish is aligned with the upper end edge of the drop shaft.
Preferably, the collecting dish is a disc structure with an outer diameter of 24cm and a height of 5 cm.
Preferably, the length of the falling passage is 70 to 90 cm.
Preferably, the dropping path has a cylindrical shape with an outer diameter of 6cm and a hollow diameter of 5 cm.
One or more technical solutions in the embodiments of the present application have at least one or more of the following technical effects:
the embodiment of the utility model provides a device of quick separation sampler and steel sample, the device includes: the device comprises a base, a support column, a support rod, a falling channel and a collecting vessel, wherein the support column is arranged on the surface of the base and is vertical to the horizontal plane of the base; one end of the supporting rod is arranged on one side of the pillar, the falling channel is connected with the other end of the supporting rod, and the falling channel is supported and fixed to be vertical to the base, wherein a space is formed between the bottom of the falling channel and the base; the falling channel and the collecting vessel are designed in a hollow mode, a hollow sleeve ring is arranged in the middle of the collecting vessel, the size of the hollow sleeve ring is matched with that of the hollow part of the falling channel, the collecting vessel is sleeved at the edge of the top end of the falling channel, a steel bar rod of the sampler is inserted into the hollow structure of the falling channel and freely falls to the ground through self gravity, when the collecting vessel is in contact with a base, impact force is generated due to resistance, the sampler is separated from a steel sample by utilizing the impact force, the steel sample and refined slag fall into the collecting vessel, the steel bar rod falls into the falling channel, a small amount of slag enters the falling channel in the process of falling along with the steel bar rod and the steel sample, the steel sample is conveniently cleaned through the space between the falling channel and the base, the use of sedimentation influence in the falling channel is avoided, and the rapid separation of the steel sample and the sampler is achieved, thereby shortening the smelting period, reducing the labor intensity of operators, and also preventing the refining slag from splashing through the collecting vessel and eliminating the potential safety hazard. Thereby solving the technical problems that in the prior art, the steel sample and the sampler are easy to cause the splashing of the refining slag on the surface of the steel sample, the potential safety hazard exists, the sampling time is long, and the smelting period is prolonged.
The above description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more obvious and understandable, the following detailed description of the present invention is given.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a front view of an apparatus for rapidly separating a sampler from a steel sample according to an embodiment of the present invention;
fig. 2 is a side view of an apparatus for rapidly separating a sampler from a steel sample according to an embodiment of the present invention;
fig. 3 is a top view of an apparatus for quickly separating a sampler from a steel sample according to an embodiment of the present invention.
Description of reference numerals: base 1, pillar 2, bracing piece 3, whereabouts passageway 4, collection dish 5, handle 6, card holds in the palm 7.
Detailed Description
The embodiment of the utility model provides a device of quick separation sampler and steel sample for cause steel sample surface refining slag to splash easily among the solution prior art in steel sample and the sampler disengaging process, there is the potential safety hazard, and the sample time is long, prolongs the technical problem who smelts the cycle.
The utility model provides a technical scheme overall thought as follows:
a base; a pillar disposed vertically on the base surface; one end of the supporting rod is arranged on one side of the strut; the falling channel is connected with the other end of the supporting rod and is vertical to the horizontal plane of the base, wherein the falling channel is of a hollow structure, and a space is reserved between the bottom of the falling channel and the base; the collecting dish, the center department of collecting dish has a hollow socket ring, just, the size of hollow socket ring with the hollow part size phase-match of whereabouts passageway, the collecting dish cup joints the top edge of whereabouts passageway. The quick separation of the steel sample and the sampler is achieved, so that the smelting period is shortened, the labor intensity of operators is reduced, splashing of refining slag can be prevented through a collecting vessel, and the technical effect of potential safety hazard can be eliminated.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example one
Fig. 1 is a front view of a device for quickly separating a sampler from a steel sample according to an embodiment of the present invention, please refer to fig. 1, an embodiment of the present invention provides a device for quickly separating a sampler from a steel sample, the device includes: base 1, pillar 2, bracing piece 3, whereabouts passageway 4, collection dish 5.
The support column 2 is arranged on the surface of the base 1 and is vertical to the horizontal plane of the base 1;
one end of the support rod 3 is arranged at one side of the pillar 2.
Furthermore, the number of the support rods is more than two, and when the number of the support rods is two, the support rods comprise a first support rod and a second support rod, and the first support rod is arranged at the upper part of the strut; the second support bar is arranged at the lower part of the strut.
Particularly, base 1 is the steel structure that has certain thickness and weight, utilizes base 1 to right the utility model discloses the device of embodiment carries out the stable support, and preferred base 1 is the square shape, and of course other shapes that also can use other to have certain surface area are provided with pillar 2 at base 1's fixed being provided with on the surface, set up two isometric and parallel bracing pieces 3 from top to bottom at a side end face of pillar 2.
The falling channel 4 is connected with the other end of the supporting rod 3 and is vertical to the horizontal plane where the base 1 is located, wherein the falling channel 4 is of a hollow structure, and a space is reserved between the bottom of the falling channel 4 and the base 1.
Particularly, the other end of the supporting rod 3 arranged on the side face of the supporting column 2 is fixedly connected with the falling channel 4, the falling channel 4 is fixedly supported, the supporting rods 3 can achieve stable effects normally for two, more than two can increase certain cost and working procedures, and the effect is the same. The upper support rod 3 is fixedly connected with the upper part of the falling channel 4, and the lower support rod 3 is fixedly connected with the lower part of the falling channel 4, so that the falling channel 4 is vertical to the base 1. By utilizing the hollow design of the falling channel 4, the sampler is inversely lifted when in use, a reinforcing bar in the sampler is inserted into the hollow design of the falling channel 4, namely the channel, and the sampler performs free falling motion downwards by the gravity of the sampler to obtain kinetic energy, when a reinforcing bar rod of the sampler reaches the base 1, the reinforcing bar rod collides with the base 1, and a steel sample in the sampler falls from the sampler by utilizing the impact force. Because there is a small amount of slag to follow the reinforcing bar and fall together in the steel style and sampler disengaging process, therefore certain clearance will be left between whereabouts passageway 4 and the base 1, the slag that drops like this in the sampling process can be followed the space play of bottom and fallen on base 1, the clearance of being convenient for, avoid carrying out the deposit in the passageway 4 that falls down and influence the later stage and use, concrete space interval does not specifically limit, but difficult too big, preferred be less than 10cm, if the clearance too big like this has the slag to splash, there is the potential safety hazard.
The center of the collecting dish 5 is provided with a hollow socket ring, the size of the hollow socket ring is matched with that of the hollow part of the falling channel 4, and the collecting dish 5 is sleeved at the edge of the top end of the falling channel.
Further, the collecting vessel 5 further comprises: the number of the handles 6 is two, and the two handles are respectively arranged at two side ends of the collecting vessel 5 in a one-to-one correspondence manner.
Particularly, collection dish 5 has been cup jointed at the top of passageway 4 that falls down, for the setting of cavity disc, its cavity is a cavity cup joint dish and the external diameter phase-match of passageway 4 that falls, will collect dish 5 and cup joint in the passageway 4 outside that falls, meet the steel sample and the refining slag that the striking falls greatly through collecting dish 5, reduce splashing of the production of landing of refining slag, be connected for dismantling between collection dish 5 and the passageway 4 that falls simultaneously, be provided with the handle in the both sides of collecting dish 5, conveniently mention and collect dish 5 and pour out the refining slag, improve work efficiency, the embodiment of the utility model provides an in handle 6 as shown in figure 2, upper portion is half circular arc lower part and is the straight-bar, constitutes through the welding, conveniently draws collection dish 5. Can effectively shorten sample time through the use of this embodiment device, in steel sample and the sampler disengaging process simultaneously, collect the refining slag, avoid it to splash and cause the potential safety hazard, save the labour, improve work efficiency, guarantee the smelting cycle to it splashes to have solved among the prior art steel sample and the sampler disengaging process and cause steel sample surface refining slag easily, has the potential safety hazard, and sample time is long, prolongs the technical problem of smelting cycle.
Further, the apparatus further comprises: and the card support 7 is arranged on the upper part of the collection dish 5, and the card support 7 is in contact connection with the bottom of the collection dish 5 and supports the collection dish 5.
Further, the upper end edge of the collection dish 5 is aligned with the upper end edge of the drop shaft 4.
Particularly, collecting ware 5 cup joints outside whereabouts passageway 4, and its upper end edge aligns with the upper end edge of whereabouts passageway 4, and the position department of whereabouts passageway 4 that corresponds in collecting ware 5 bottom is provided with the card and holds in the palm 7, and the card holds in the palm 7 and passes through welded fastening with the outside that whereabouts passageway 4 corresponds the position and be connected, utilizes the card to hold in the palm 7 when collecting ware 5 cup joints in the whereabouts passageway 4 outside and support it, avoids receiving action of gravity or impact force and landing to guarantee the fixed of its position.
Further, the collecting dish 5 is a disc structure with an outer diameter of 24cm and a height of 5 cm.
Further, the length of the falling passage 4 is 70-90 cm.
Further, the dropping passage 4 is cylindrical, and has an outer diameter of 6cm and a hollow portion diameter of 5 cm.
Specifically, since the size of the sampler used in the prior art is fixed, the length of the steel bar is 1.1m, and the diameter of the sampler is fixed, according to the current size, the preferred solution in this embodiment is a rectangular solid with the width and height of the base 1 being 40cm, 40cm and 2cm respectively, and the support column 2 is arranged on one side of the surface of the base 1, and the length, width and height thereof being 2cm, 2cm and 80cm respectively. Two support rods 3 are arranged on the strut 2 and used as fixed supports of the channel, and the support rods are composed of two cuboids with the length, width and height of 10cm, 2cm and 2cm respectively. The length of the falling passage 4 is set to 70cm, the inner diameter is set to 5cm, the outer diameter is set to 6cm according to the size of the sampler connecting rod, and the position of the falling passage 4 is at the center of the base 1. The collecting dish 5 is a disc with the outer diameter of 24cm, the wall thickness is 0.5cm, the height is 5cm, handles 6 are welded on two sides of the collecting dish 5 and are formed by welding a semicircular arc with the outer diameter of 7.8cm and a straight rod with the height of 4.1 cm. The specific dimensions can be adjusted accordingly according to the size of the sampler, to achieve the effect. When smelting high value added steel, the method needs to take barrel samples for many times to analyze components. And (4) taking out the molten steel by using a bucket sampler, standing for air cooling for about 20s, and forming a solidified shell. The end of the sampler containing the steel sample is clamped by a clamp and faces vertically to the collecting vessel. Hold the other end of sampler, invert the sampler and mention, insert 4 mouthfuls of whereabouts tops of passageway, the sampler lifter is that the vertical about 1cm of passageway degree of depth of inserting of reinforcing bar pole can release the sampler, and the sampler obtains kinetic energy by free fall, percussion device base 1, and steel sample and refining slag fall into collection ware 5, take out the steel sample water-cooling, hold and play collection ware 5, will collect the refining slag in the ware 5 and pour garbage collection department into. Taking statistics of actual production as an example, after the device is used, the separation rate of one-time impact reaches more than 95%, the smelting period of the RH smelting one-time oriented silicon steel is averagely shortened by 80s, no splashing of refining slag occurs, and the labor intensity is greatly reduced.
One or more technical solutions in the embodiments of the present application have at least one or more of the following technical effects:
the embodiment of the utility model provides a device of quick separation sampler and steel sample, the device includes: the device comprises a base, a support column, a support rod, a falling channel and a collecting vessel, wherein the support column is arranged on the surface of the base and is vertical to the horizontal plane of the base; one end of each support rod is arranged on one side of the strut, wherein the number of the support rods is at least two, and the support rods are respectively positioned on the upper part and the lower part of the strut and arranged in parallel; the falling channel is connected with the other end of the supporting rod, and is supported and fixed to be perpendicular to the base, wherein a space is reserved between the bottom of the falling channel and the base; the falling channel and the collecting vessel are designed in a hollow mode, the hollow part of the falling channel is matched with the hollow part of the falling channel in size, the collecting vessel is sleeved at the edge of the top end of the falling channel, a steel bar rod of the sampler is inserted into the hollow structure of the falling channel and freely falls to the ground through self gravity, when the collecting vessel is in contact with the base, the sampler is separated from a steel sample by the impact force generated by resistance, the steel sample and refining slag fall into the collecting vessel, the steel bar rod falls into the falling channel, a small amount of refining slag enters the falling channel in the process of falling along with the steel bar rod and the steel sample, the falling channel is conveniently cleaned through the space between the falling channel and the base, the use of sedimentation influence in the falling channel is avoided, the steel sample is quickly separated from the sampler, the smelting period is shortened, and the labor intensity of operators is reduced, also can prevent the splashing of the refining slag through the collecting vessel, thereby eliminating the technical effect of potential safety hazard. Thereby solving the technical problems that in the prior art, the steel sample and the sampler are easy to cause the splashing of the refining slag on the surface of the steel sample, the potential safety hazard exists, the sampling time is long, and the smelting period is prolonged.
While the preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the appended claims be interpreted as including the preferred embodiment and all such alterations and modifications as fall within the scope of the invention.
It is apparent that those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. An apparatus for rapidly separating a sample collector from a steel sample, the apparatus comprising:
a base;
a pillar disposed vertically on the base surface;
one end of the supporting rod is arranged on one side of the strut;
the falling channel is connected with the other end of the supporting rod and is vertical to the horizontal plane of the base, wherein the falling channel is of a hollow structure, and a space is reserved between the bottom of the falling channel and the base;
the collecting dish, the center department of collecting dish has a hollow socket ring, just, the size of hollow socket ring with the hollow part size phase-match of whereabouts passageway, the collecting dish cup joints the top edge of whereabouts passageway.
2. The device as claimed in claim 1, wherein the number of the support rods is two or more, and when the number of the support rods is two, the device comprises a first support rod and a second support rod, and the first support rod is arranged at the upper part of the pillar; the second support bar is arranged at the lower part of the strut.
3. The apparatus of claim 1, wherein the collection vessel further comprises:
the number of the handles is two, and the two handles are respectively arranged at two side ends of the collecting vessel in a one-to-one correspondence manner.
4. The apparatus of claim 1, wherein the apparatus further comprises:
the card holds in the palm, the card holds in the palm the setting and is in the upper portion of collection dish, the card hold in the palm with the bottom contact of collection dish is connected, supports the collection dish.
5. The apparatus of claim 1, wherein an upper edge of the collection pan is aligned with an upper edge of the drop shaft.
6. The apparatus of claim 1, wherein the collection dish is a disk structure having an outer diameter of 24cm and a height of 5 cm.
7. The apparatus of claim 1, wherein the length of the drop chute is 70-90 cm.
8. The apparatus of claim 1, wherein the drop passage is cylindrical with an outer diameter of 6cm and a hollow diameter of 5 cm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020213730.0U CN211740697U (en) | 2020-02-26 | 2020-02-26 | Device for quickly separating sampler from steel sample |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020213730.0U CN211740697U (en) | 2020-02-26 | 2020-02-26 | Device for quickly separating sampler from steel sample |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211740697U true CN211740697U (en) | 2020-10-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020213730.0U Active CN211740697U (en) | 2020-02-26 | 2020-02-26 | Device for quickly separating sampler from steel sample |
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|---|---|
| CN (1) | CN211740697U (en) |
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- 2020-02-26 CN CN202020213730.0U patent/CN211740697U/en active Active
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