CN211728447U - A horizontal machining center fixture mechanism - Google Patents
A horizontal machining center fixture mechanism Download PDFInfo
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- CN211728447U CN211728447U CN202020280072.7U CN202020280072U CN211728447U CN 211728447 U CN211728447 U CN 211728447U CN 202020280072 U CN202020280072 U CN 202020280072U CN 211728447 U CN211728447 U CN 211728447U
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- 230000007246 mechanism Effects 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 abstract description 5
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- 125000006850 spacer group Chemical group 0.000 description 4
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- 238000005516 engineering process Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种卧式加工中心夹具机构,包括卧式转台,卧式转台的两端部安装有尾座,尾座上安装有同轴线的卡盘,其特征在于:包括夹具桥板,夹具桥板的两端部通过固定板固定在卡盘上;夹具桥板上固定有定位块,定位块的外围设置有一维持夹紧机构和至少两辅助夹紧单元;维持夹紧机构包括固定在夹具桥板上的两支座。一支座的上端安装有固定夹杆,另一支座上安装有伸缩夹紧油缸,伸缩夹紧油缸具有与固定夹杆的前端相对的缸杆;辅助夹紧单元包括固定在夹具桥板上的旋转油缸,旋转油缸的缸杆上安装旋转夹紧块。本实用新型具有结构简单紧凑、操作方便快捷、使用安全可靠且可提高产品质量和生产效率的优点。
The utility model discloses a clamp mechanism for a horizontal machining center, which comprises a horizontal turntable, a tailstock is installed at both ends of the horizontal turntable, and a coaxial chuck is installed on the tailstock. The utility model is characterized in that: a clamp bridge is included. plate, the two ends of the clamp bridge plate are fixed on the chuck through the fixing plate; the clamp bridge plate is fixed with a positioning block, and the periphery of the positioning block is provided with a maintaining clamping mechanism and at least two auxiliary clamping units; the maintaining clamping mechanism includes Two supports fixed to the bridge plate of the fixture. A fixed clamp rod is installed on the upper end of one support, and a telescopic clamp oil cylinder is installed on the other support. The telescopic clamp oil cylinder has a cylinder rod opposite to the front end of the fixed clamp rod; the auxiliary clamping unit includes a fixed clamp bridge plate The rotary cylinder is installed with a rotary clamping block on the cylinder rod of the rotary cylinder. The utility model has the advantages of simple and compact structure, convenient and quick operation, safe and reliable use, and can improve product quality and production efficiency.
Description
技术领域technical field
本实用新型属于汽车零部件加工技术领域,具体涉及一种卧式加工中心夹具机构。The utility model belongs to the technical field of automobile parts processing, in particular to a clamp mechanism of a horizontal machining center.
背景技术Background technique
夹具在机械制造过程中用来固定加工对象,使之占有正确的位置,以接受加工或检测的装置,在机床上加工工件时,为使工件的表面能达到图纸规定的尺寸、几何形状以及与其他表面的相互位置精度等技术要求,加工前必须将工件载夹具上定位、夹紧。Fixtures are used to fix the processing object in the process of mechanical manufacturing, so that it occupies the correct position to accept processing or testing. For technical requirements such as mutual position accuracy of other surfaces, the workpiece carrier must be positioned and clamped before processing.
目前,汽车行业飞速发展,已经成为城市中所有交通运输中比重最大交通工具。随着社会进步和经济的发展,汽车的需求量在不断增长,为了满足巨大的需求量,汽车生产厂家也在不断地革新技术,高科技、高质量、高效率成了汽车行业不断追求的目标。At present, the automobile industry is developing rapidly, and it has become the largest transportation means of all transportation in the city. With social progress and economic development, the demand for automobiles is increasing. In order to meet the huge demand, automobile manufacturers are constantly innovating technology. High technology, high quality and high efficiency have become the goals that the automobile industry is constantly pursuing. .
随着汽车行业的不断增加,汽车上各个部件需求量也在不断增加,在保证质量的同时提高产量是时代的步伐。因此,对机加夹具不仅要求精度高,定位准等,还要求可实现快速装夹,节省加工时间。With the continuous increase of the automobile industry, the demand for various components on the automobile is also increasing. It is the pace of the times to increase the output while ensuring the quality. Therefore, not only high precision, accurate positioning, etc. are required for machine-added fixtures, but also fast clamping is required to save processing time.
汽车的车轮支架一般为铝制,工件厚度较薄,刚性较大,需要加工处理工作面较多,如果采用传统夹具进行定位加工,需要根据不同加工面要求手动对工件的进行夹紧调整,影响产品生产效率,和生产精度。The wheel brackets of automobiles are generally made of aluminum. The workpieces are thinner and more rigid, and more working surfaces need to be processed. If traditional fixtures are used for positioning processing, the workpieces need to be manually clamped and adjusted according to the requirements of different processing surfaces. Product production efficiency, and production accuracy.
实用新型内容Utility model content
为解决上述背景技术中提出的问题。本实用新型提供了一种卧式加工中心夹具机构,具有结构简单紧凑、操作方便快捷、使用安全可靠且可提高产品质量和生产效率的优点。In order to solve the problems raised in the above background art. The utility model provides a horizontal machining center clamp mechanism, which has the advantages of simple and compact structure, convenient and quick operation, safe and reliable use, and can improve product quality and production efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种卧式加工中心夹具机构,包括卧式转台,所述卧式转台的两端部安装有尾座,所述尾座上安装有同轴线的卡盘,其特征在于:包括夹具桥板,所述夹具桥板的两端部通过固定板固定在卡盘上。In order to achieve the above purpose, the utility model provides the following technical solutions: a horizontal machining center fixture mechanism, including a horizontal turntable, the two ends of the horizontal turntable are installed with tailstocks, and the tailstocks are installed with coaxial The wire chuck is characterized in that it includes a clamp bridge, and both ends of the clamp bridge are fixed on the chuck by fixing plates.
所述夹具桥板上固定有定位块,所述定位块的外围设置有一维持夹紧机构和至少两辅助夹紧单元。A positioning block is fixed on the clamping bridge plate, and a maintaining clamping mechanism and at least two auxiliary clamping units are arranged on the periphery of the positioning block.
所述维持夹紧机构包括固定在所述夹具桥板上的两支座。所述一支座的上端安装有固定夹杆,另一所述支座上安装有伸缩夹紧油缸,所述伸缩夹紧油缸具有与所述固定夹杆的前端相对的缸杆。The maintaining clamping mechanism includes two supports fixed to the clamp bridge. A fixed clamp rod is installed on the upper end of the support, and a telescopic clamp oil cylinder is installed on the other support, and the telescopic clamp oil cylinder has a cylinder rod opposite to the front end of the fixed clamp rod.
所述辅助夹紧单元包括固定在所述夹具桥板上的旋转油缸,所述旋转油缸的缸杆上安装旋转夹紧块。The auxiliary clamping unit includes a rotary oil cylinder fixed on the clamp bridge plate, and a rotary clamping block is installed on the cylinder rod of the rotary oil cylinder.
优选的,所述固定板与所述夹具桥板垂直。Preferably, the fixing plate is perpendicular to the clamp bridge plate.
优选的,所述夹具桥板设有扩孔,所述维持夹紧机构和至少两辅助夹紧单元围绕所述扩孔设置。Preferably, the clamp bridge plate is provided with a reaming hole, and the maintaining clamping mechanism and at least two auxiliary clamping units are arranged around the reaming hole.
优选的,所述定位块包括两围绕于所述扩孔外围的垫块,所述垫块上设有定位支撑部和向所述扩孔内侧延伸的横向定位部。Preferably, the positioning block includes two spacers surrounding the periphery of the reaming hole, and the spacer blocks are provided with a positioning support portion and a lateral positioning portion extending toward the inner side of the reaming hole.
优选的,所述支座包括支架和设于所述支架上端的座体,所述固定夹杆的轴线横向水平设置且利用螺纹固定在一所述支座的座体上,所述另一支座的座体上对应所述固定夹杆的端面上加工有沉槽,所述伸缩夹紧油缸的缸体嵌装在所述沉槽中。Preferably, the support comprises a support and a seat body disposed on the upper end of the support, the axis of the fixing clamp rod is horizontally arranged horizontally and fixed on the seat body of one support by means of threads, and the other support A sinking groove is machined on the end surface of the base body corresponding to the fixing clamp rod, and the cylinder body of the telescopic clamping oil cylinder is embedded in the sinking groove.
优选的,所述支架和座体为一体式构件。Preferably, the bracket and the base are an integral component.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型中维持夹紧机构发挥连续有效定位作用,配合可动作的辅助夹紧单元发挥辅助的不完全定位作用相结合,此处所述不完全定位指可在工件的加工过程中通过夹紧部件的动作实现是否实施夹紧定位选择,以令夹具更加适用加工设备对工件上不同部位的加工。在保证工件定位连续稳定的同时,通过可自动动作的辅助夹紧单元发挥辅助装夹,使夹具机构在夹紧定位的同时尽可能避开工件的加工面位置,保证工件加工的连续性,避免因多次装卡而进行多次基准调节,从而提高工件的加工效率和加工质量。In the present invention, the clamping mechanism is maintained to play a continuous and effective positioning function, and the movable auxiliary clamping unit is combined to play an auxiliary incomplete positioning function. The action of the component realizes the selection of whether to implement the clamping and positioning, so that the fixture is more suitable for the processing of different parts of the workpiece by the processing equipment. While ensuring the continuous and stable positioning of the workpiece, the auxiliary clamping unit that can automatically act is used to perform auxiliary clamping, so that the clamping mechanism avoids the position of the processing surface of the workpiece as much as possible while clamping and positioning, so as to ensure the continuity of the workpiece processing and avoid Multiple benchmark adjustments are performed due to multiple clamping, thereby improving the processing efficiency and processing quality of the workpiece.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用中定位块的安装结构示意图;Fig. 2 is the installation structure schematic diagram of the positioning block in the utility;
图3为本实用新型中工件的结构示意图。Fig. 3 is the structural schematic diagram of the workpiece in the utility model.
图中:1、卧式转台;2、尾座;3、卡盘;4、夹具桥板;5、固定板;6、定位块;6-1、定位支撑部;6-2、横向定位部;7、支座;7-1、支架;7-2、座体;8、固定夹杆;9、伸缩夹紧油缸;10、旋转油缸;11、旋转夹紧块。In the figure: 1. Horizontal turntable; 2. Tailstock; 3. Chuck; 4. Fixture bridge plate; 5. Fixed plate; 6. Positioning block; 6-1, Positioning support part; 6-2,
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供以下技术方案:一种卧式加工中心夹具机构,包括卧式转台1,所述卧式转台1的两端部安装有尾座2,所述尾座2上安装有同轴线的卡盘3。尾座2上分别安装支撑轴和加工主轴,两轴的相对端上分别安装卡盘3。上述结构是加工机床中的常规已知技术。1-3, the present utility model provides the following technical solutions: a horizontal machining center fixture mechanism, including a horizontal turntable 1, the two ends of the horizontal turntable 1 are installed with tailstocks 2, the tailstock 2 is mounted on the
包括夹具桥板4,所述夹具桥板4的两端部通过固定板5固定在卡盘3上。本实施例中,所述固定板5与所述夹具桥板4垂直,固定板5通过螺栓固定在夹具桥板4上。It includes a
所述夹具桥板4上固定有定位块6,所述定位块6的外围设置有一维持夹紧机构和至少两辅助夹紧单元。本实施例中,所述夹具桥板4设有扩孔,所述维持夹紧机构和辅助夹紧单元围绕所述扩孔设置。所述定位块6包括两围绕于所述扩孔外围的垫块,所述垫块上设有定位支撑部6-1和向所述扩孔内侧延伸的横向定位部6-2。定位支撑部6-1为一柱杆。A positioning block 6 is fixed on the
加工前,操作人员将待加工工件放置在夹具机构的垫块6上,工件的位置由所述定位支撑部6-1和横向定位部6-2共同限定。维持夹紧机构和辅助夹紧单元自动动作对工件进行夹紧。维持夹紧机构在工件的加工过程中全程对工件的A部进行夹紧。辅助夹紧单元在工件的加工过程中会进行自动调节,以配合机床对工件不同位置进行加工,避开工件加工空间的同时,可对工件的其它部分加工进行辅助夹紧。Before processing, the operator places the workpiece to be processed on the cushion block 6 of the fixture mechanism, and the position of the workpiece is jointly defined by the positioning support portion 6-1 and the lateral positioning portion 6-2. Maintain the automatic action of the clamping mechanism and the auxiliary clamping unit to clamp the workpiece. The maintenance clamping mechanism clamps the A part of the workpiece in the whole process of the workpiece processing. The auxiliary clamping unit will automatically adjust during the processing of the workpiece to cooperate with the machine tool to process different positions of the workpiece. While avoiding the workpiece processing space, it can also perform auxiliary clamping for other parts of the workpiece.
所述维持夹紧机构包括固定在所述夹具桥板上的两支座7。所述一支座7的上端安装有固定夹杆8,另一所述支座7上安装有伸缩夹紧油缸9,所述伸缩夹紧油缸9具有与所述固定夹杆8的前端相对的缸杆。The holding clamping mechanism includes two
本实施例中,所述支座7包括支架7-1和设于所述支架7-1上端的座体,支架7-1通过螺钉固定在夹具桥板4上,支架7-1和座体7-2为一体式构件。所述固定夹杆8的轴线横向水平设置且利用螺纹固定在一所述支座7的座体7-2上,所述另一支座的座体上对应所述固定夹杆8的端面上加工有沉槽,所述伸缩夹紧油缸9的缸体嵌装在所述沉槽中。In this embodiment, the
所述辅助夹紧单元包括固定在所述夹具桥板4上的旋转油缸10,所述旋转油缸10的缸杆上安装旋转夹紧块11。旋转油缸10的缸体下部利用螺栓固定在夹具桥板4上。本实施例中,夹具桥板上安装有三个旋转油缸。旋转夹紧块11的动作方式令其可以完全能避开工件周围位置。The auxiliary clamping unit includes a
上述维持夹紧机构、定位块、与之配合的三个辅助夹紧单元共同构成一组可对一工件夹紧的夹紧组件。本实施例中,夹具桥板的左右两侧部设有两组夹紧组件。The above-mentioned maintaining and clamping mechanism, the positioning block, and the three auxiliary clamping units cooperating with them together constitute a set of clamping assemblies that can clamp a workpiece. In this embodiment, two sets of clamping assemblies are provided on the left and right sides of the clamp bridge.
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, herein, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements, It also includes other elements not expressly listed or inherent to such a process, method, article or apparatus.
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components appearing in this article are all connected with the external main controller and 220V mains, and the main controller can be a conventional known device controlled by a computer or the like.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN202020280072.7U CN211728447U (en) | 2020-03-09 | 2020-03-09 | A horizontal machining center fixture mechanism |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112372347A (en) * | 2020-11-02 | 2021-02-19 | 重庆红亿机械有限公司 | Bottom hole machining tool for cylinder cover |
| CN114290091A (en) * | 2022-01-19 | 2022-04-08 | 鑫磊压缩机股份有限公司 | Screw rod machine body adds clamping apparatus |
| CN114290100A (en) * | 2022-01-19 | 2022-04-08 | 鑫磊压缩机股份有限公司 | Four-axis machining tool for screw machine body |
-
2020
- 2020-03-09 CN CN202020280072.7U patent/CN211728447U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112372347A (en) * | 2020-11-02 | 2021-02-19 | 重庆红亿机械有限公司 | Bottom hole machining tool for cylinder cover |
| CN114290091A (en) * | 2022-01-19 | 2022-04-08 | 鑫磊压缩机股份有限公司 | Screw rod machine body adds clamping apparatus |
| CN114290100A (en) * | 2022-01-19 | 2022-04-08 | 鑫磊压缩机股份有限公司 | Four-axis machining tool for screw machine body |
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